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Magnetrol Kotron 805 series Operating manual

Manual is about: Smart RF Level Transmitter

Summary of Kotron 805 series

  • Page 1

    Rf capacitance level measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx installation and operating manual kotron ® model 805 smart rf level transmitter.

  • Page 2

    Read this manual before installing this manual provides information on the kotron ® model 805 smart rf transmitter. It is important that all instructions are read carefully and followed in sequence. The quickstart installation instructions are a brief guide to the sequence of steps for experienced t...

  • Page 3: Kotron

    Table of contents 1.0 quickstart installation 1.1 getting started .......................................................4 1.1.1 equipment and tools...................................4 1.1.2 configuration information ..........................4 1.2 quickstart mounting ..................................

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    50-660 kotron ® model 805 smart rf level transmitter 4 1.0 quickstart installation the quickstart installation procedures provide the key steps for mounting, wiring, and configuring the kotron model 805 level transmitter. These proce- dures are intended for experienced installers of electronic level...

  • Page 5

    50-660 kotron ® model 805 smart rf level transmitter 5 1.2 quickstart mounting note: confirm the configuration style and process connection size and type of the kotron model 805 transmitter. Ensure it matches the requirements of the installation before continuing with the quickstart installation. ① ...

  • Page 6

    50-660 kotron ® model 805 smart rf level transmitter 6 1.3 quickstart wiring warning! Explosion hazard. Do not connect or disconnect equip- ment unless power has been switched off or the area is known to be safe. Note: make sure the electrical wiring to the kotron model 805 transmitter is complete a...

  • Page 7

    50-660 kotron ® model 805 smart rf level transmitter 7 ① ② ③ ④ ⑤ units lu set 4ma xxx.X set 20ma xxx.X scroll down to the units display. Press the enter arrow ( ) key. Select the units of measurement for the level readout (cm or inches). Press the enter arrow ( ) key. Scroll down to the lo cal displ...

  • Page 8

    50-660 kotron ® model 805 smart rf level transmitter 8 2.0 complete installation this section provides detailed procedures for properly installing, configuring, and, as needed, troubleshooting the kotron model 805 level transmitter. 2.1 unpacking unpack the instrument carefully. Make sure all compo-...

  • Page 9

    50-660 kotron ® model 805 smart rf level transmitter 9 2.3 before you begin 2.3.1 site preparation each kotron model 805 transmitter is built to match the specific physical specifications of the required installa- tion. Make sure the probe connection is correct for the threaded or flanged mounting o...

  • Page 10

    50-660 kotron ® model 805 smart rf level transmitter 10 2.4 mounting the model 805 transmitter can be mounted to a tank using a variety of process connections. Generally, either a threaded or flanged connection is used. For information about the sizes and types of connections available, see brochure...

  • Page 11

    50-660 kotron ® model 805 smart rf level transmitter 11 transmitter/probe assembly transmitters with probes up to and including 12 inches (305 mm) in length are shipped pre-assembled. All other transmitters are shipped unassembled to avoid damage during transit. These transmitters must be assembled ...

  • Page 12

    ① ② ② 90° bend 50-660 kotron ® model 805 smart rf level transmitter 12 probe connection screw ➄➉ socket head clamp screws (2) ➅➆ upper probe mounting gland ➂ lower probe mounting gland ➃➉ mylar housing insulator (slips over clamp) ➄➈ teflon retaining bushing ➄➈ clamp ➀ optional weight ➁ tank bracket...

  • Page 13

    50-660 kotron ® model 805 smart rf level transmitter 13 2.5 wiring caution: the kotron model 805 transmitter operates at voltages of 11–36 vdc (gp) and 11–28.6 vdc (is). Higher voltages will damage the transmitter. All wiring between the power supply and the model 805 transmitter should be made usin...

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    50-660 kotron ® model 805 smart rf level transmitter 14 ➪ ➪ to install intrinsically safe wiring: 1. Make sure the is barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the barrier to the model 805 transmitter. See agency specificat...

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    50-660 kotron ® model 805 smart rf level transmitter 15 arrows function in function in display mode configuration mode up and down moves forward and backward increases or decreases the in the configuration program value displayed or moves to from one display to another. Another choice. Note: hold ar...

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    50-660 kotron ® model 805 smart rf level transmitter 16 display action comment 1 2 3 4 5 6 7 8 9 10 11 12 13 *level* *%output* *loop* transmitter display transmitter default display. Level, % output, and loop values cycle every 5 seconds (two seconds each value). Transmitter display level measuremen...

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    50-660 kotron ® model 805 smart rf level transmitter 17 2.7 configuring and calibrating the transmitter using hart a hart (highway addressable remote transducer) remote unit can be used to provide a communication link to the model 805 transmitter. When connected to the control loop, the same system ...

  • Page 18

    50-660 kotron ® model 805 smart rf level transmitter 18 1 calibration 2 basic setup 3 advanced setup/ configuration 4 diagnostics 5 review 1 units 2 empty calibration 3 full calibration 4 4 ma set point 5 20 ma set point 6 damping 7 fault state 8 date/time/initials 1 device setup 2 level 3 % level o...

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    50-660 kotron ® model 805 smart rf level transmitter 19 3.0 reference information this section presents an overview of the operation of the kotron model 805 transmitter, information on trou- bleshooting common problems, listings of agency approvals, lists of replacement and recommended spare parts, ...

  • Page 20

    50-660 kotron ® model 805 smart rf level transmitter 20 capacitance is measured in farads. The value we utilize in industrial measurement is an extremely small unit called a pico farad (pf). A pico farad is one trillionth of a farad (10 -12 ). Capacitance value increases as the dielectric increases,...

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    50-660 kotron ® model 805 smart rf level transmitter 21 output signal always hart poll address change hart poll address to 0. At 4 ma. Is not 0. See secion 2.6.4, step 14. Level, % output and loop values basic configuration data is check values and recalibrate if are all inaccurate. Questionable. Ne...

  • Page 22

    3.3.3 troubleshooting flowchart (lcd version) unit equipped with display? Check voltage at terminal board no voltage? Check power supply and wiring negative voltage? Reverse wiring call factory check loop current at terminal board loop current above 23 ma? Remove electronic module loop current above...

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    50-660 kotron ® model 805 smart rf level transmitter 23 check loop current at terminal board loop current above 23 ma? Remove electronic module loop current above 1 ma? Replace terminal board replace electronic module yes yes no no failure to operate with correct loop inputs display working? Yes no ...

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    Unit with display communicates error displayed? "open probe?" "shorted probe?" "osc fail?" yes check probe and connectors check analog parameters check calibration parameters call factory no yes yes yes yes corrupt display text? Replace electronic module no yes replace electronic module same error m...

  • Page 25

    50-660 kotron ® model 805 smart rf level transmitter 25 fm 805-5xxx-11x intrinsically safe class i, div. 1; groups a, b, c, & d class ii, div. 1; groups e, f, & g class iii t4 ta = +71° c entity nema 4x ip66 805-5xxx-11x non-incendive class i, div. 2; groups a, b, c, & d class ii, div. 2; groups f &...

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    3.4.1 agency specifications – intrinsically safe installation 50-660 kotron ® model 805 smart rf level transmitter 26 . / 4 % 3 ĕ & / 2 ĕ % 8 0 , / 3 ) / . 0 2 / / & ĕ / 2 ĕ $ 5 3 4 ) ' . ) 4 ) / . 0 2 / / & ĕ ) . 3 4 ! , , ! 4 ) / . 3 ĕ 4 ( % ĕ ) 3 ĕ ' 2 / 5 . $ 4 % 2 - ) . ! , ĕ 3 ( ! , , ĕ " % ĕ ...

  • Page 27

    50-660 kotron ® model 805 smart rf level transmitter 27 ① ② ④ ③ ③ ⑤ item description part number 1 electronic module includes: display (english) and hart z31-2809-001 display only z31-2809-003 2 terminal board includes: z30-9106-003 3 o-ring (viton ® ) z12-2201-237 4 housing cover without glass 004-...

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    1200 1000 800 600 400 200 0 20 ma 24 vdc 620 11 Ω 50-660 kotron ® model 805 smart rf level transmitter 28 3.6 specifications 3.6.1 functional system design measurement principle rf capacitance input measured variable level, determined by change in capacitance values zero and range 0" to 1800" (0 cm ...

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    50-660 kotron ® model 805 smart rf level transmitter 29 3.6 specifications 3.6.1 functional (continued) process conditions maximum process temperature ➀ +1000° f @ 500 psig (+538° c @ 35 bar) maximum process pressure ➀ 5000 psig from -500° to +100° f (345 bar from -296° to +38° c) minimum process pr...

  • Page 30

    7.88 (200) 4.12 (105) 3.28 (83) 2.50 (64) 2.30 (58) 4.87 (124) 2.75 (75) 5.55 (141) 3.85 (98) elect. Conn. Qty. 2 45 optional mounting flange 7.88 (200) 4.12 (105) 3.28 (83) 2.50 (64) 3.85 (98) elect. Conn. Qty. 2 probe insertion length optional mounting flange process conn. 45 2.30 (59) 4.38 (111) ...

  • Page 31

    50-660 kotron ® model 805 smart rf level transmitter 31 3.7 model numbers 3.7.1 transmitter 0 3 ⁄ 4 " npt 1 m20 1 integral, general purpose, non-incendive & intrinsically safe (fm & csa) a integral, intrinsically safe (atex) a digital display and keypad 1 english 2 spanish 3 french 4 german menu lan...

  • Page 32

    Accuracy the maximum positive and negative % devia- tion over the total span. Ansi american national standards institute. Ce conformité européene standards and performance criteria for the new european union. Csa canadian standards association canadian, third party agency that qualifies the safety o...

  • Page 33

    50-660 kotron ® model 805 smart rf level transmitter 33 glossary (continued) media the liquid material being measured by the level transmitter. Multidrop the ability to install, wire, or communicate with multiple devices over one cable. Each device is given a unique address and id. Nonhazardous area...

  • Page 34

    Index agency approvals: 22 atex: 22 complete installation: 5 configuration: information: 1 menu: 15 password: 12 operating parameters: 12, 13 quickstart: 3 set 4 ma: 1, 4, 11 set 20 ma: 1, 4, 11 shop set-up: 10 transmitter: 11 units: 1, 4 using hart: 14 csa (canadian standards association): 22 defau...

  • Page 35

    50-660 kotron ® model 805 smart rf level transmitter 35 kotron ® model 805 smart rf transmitter configuration and calibration data sheet copy blank page and store calibration data for future reference. Item value value value vessel name vessel # media tag # probe p/n electronics p/n electronics s/n ...

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    705 enterprise street • aurora, illinois 60504-8149 • 630-969-4000 • fax 630-969-9489 info@magnetrol.Com • www.Magnetrol.Com copyright © 2016 magnetrol international, incorporated. All rights reserved. Printed in the usa. Bulletin: 50-660.3 effective: april 2016 supersedes: may 2006 service policy o...