Magnetrol Kotron II Series 801 Instruction manual - Series 801

Manual is about: RF Capacitance Transmitter For Level/Flow/Volume

Summary of Kotron II Series 801

  • Page 1

    Table of contents general information ............................................................1 installation .......................................................................2–4 wiring ..............................................................................5–6 unit configuration .......

  • Page 2

    Unpacking unpack the instrument carefully, making sure all compo- nents are removed from the packing material. Inspect the components for damage, and report any concealed damage to the carrier within 24 hours. Check the contents of the car- ton/crate against the packing slip and report any discrepan...

  • Page 3

    Mounting procedure cont. Standard rigid probe 1. Thread probe into mounting bushing on tank. 2. Tighten securely being certain that the wrench is ap- plied only to the lower probe nut. Refer to figure 4 3. Screw the preamplifier housing onto the probe. Refer to figure 4. 4. Screw housing on probe un...

  • Page 4

    Mounting procedure cont. Flexible probe 1. Remove mylar housing insulator located over the clamp. 2. Attach weight (if used) to probe end. 3. Insert probe end through tank mounting bushing and feed cable into the tank. Do not allow probe insulation to be damaged by scraping against the bushing threa...

  • Page 5

    5 electrostatic discharge (esd) handling procedure wiring figure 6 mother/daughter board assembly nc com no (relay #1) (+) (–) loop l1 l2/n gnd (+) (–) power optional heater (heat) optional totalizer (tot) (+) (_) wa itin g f or ne w p ho to magnetrol’s electronic instruments are manufactured to the...

  • Page 6

    Relay wiring refer to figure 6 on page 5 for terminal locations. Notes: 1. Relay 3 can be dedicated as a diagnostic alarm. (see calibration section of the manual for the proper use of this relay). 2. Equipment controlled by the kotron relays is assumed to be powered from one source, while the kotron...

  • Page 7: Series 801

    7 unit configuration general configuration instructions the kotron ii series 801 capacitance transmitter contains a microprocessor-based operator interface which allows for easy configuration of level, flow or volume control applica- tions. These features are built into the transmitter and are enter...

  • Page 8: Series 801

    8 measured values level volume (volume mode only) flow (flow mode only) totalizer (flow mode only) loop calculation view data log previous menu system configuration unit operation level units mode setup level only level limit probe lo point probe hi point previous menu volume & level vessel type vol...

  • Page 9: Series 801

    Measured values probe 1 select p1 level p1 volume (volume mode only) p1 flow (flow mode only) previous menu probe 2 select p2 level p2 volume (volume mode only) p2 flow (flow mode only) previous menu totalizer (flow mode only) loop calculation view data log previous menu system configuration unit op...

  • Page 10: Series 801

    10 measured values probe 1 select p1 level p1 volume (volume mode only) p1 flow (flow mode only) previous menu probe 2 select p2 level p2 volume (volume mode only) p2 flow (flow mode only) previous menu comb. Level comb. Volume (volume mode only) comb. Flow (flow mode only) totalizer (flow mode only...

  • Page 11: Series 801

    11 measured values menu this menu is used to view present values being measured in the series 801. The menu layout is shown below. Measured values level present measurement volume (volume mode only) present measurement flow (flow mode only) present measurement totalizer (flow mode only) present meas...

  • Page 12: Series 801

    System config menu cont. Level measurement this menu is used to configure the main control parame- ters of the series 801 for level measurement. For the purposes of this manual, and to become familiar with the configuration parameters of this unit, all instructions will be shown. It is important to ...

  • Page 13

    13 unit configuration cont. System config menu cont. Level measurement cont. Press ent to display current probe lo value. Enter the exact low level of the process medium. Use proper level units (inches, centimeters, etc.) previously selected. When the desired value is displayed, press ent to store t...

  • Page 14: Series 801

    System config menu cont. Press ent once again to enter system config and to display level units. Press ent to display the present units of mea- surement. Use the up or down arrow to scroll through units of measurement. When the desired selection is displayed, press ent to store the value. Password? ...

  • Page 15

    15 unit configuration cont. Spherical rad ht len rad rad side view len horizontal/spherical rad top view ht vertical/flat vertical/conical con rad top view side view horizontal/flat len end rad side view horizontal/elliptical system config menu cont. Volume and level measurement - vessel drawings.

  • Page 16

    16 unit configuration cont. System config menu cont. Custom table if a custom table is selected, password? Will be displayed. Enter password and table name will be displayed. Press ent and the present name will appear on the display. Press the 2nd key to start the left value/letter scrolling. If a f...

  • Page 17: Series 801

    System config menu cont level units inches feet centimeters meters please refer to the above menu layout for the configura- tion instructions below. Press ent once again to enter system config and to display level units. Press ent to display the present units of mea- surement. Use the up or down arr...

  • Page 18

    18 system config menu cont flow units cubic feet/sec cubic feet/min cubic feet /hr gallons/min gallons/hr million gals/day cubic meters/sec cubic meters/min cubic meters/hr liters/min liters/hour megaliters/day with flow units displayed, press ent to display the selec- tions. Use the up or down arro...

  • Page 19

    19 unit configuration cont. System config menu cont. Flow and level measurement cont. Press ent to display current probe lo value. Enter the exact low level of the process medium. Use proper level units (inches, centimeters, etc.) previously selected. When the desired value is displayed, press ent t...

  • Page 20: Series 801

    20 i/o configuration menu cont . Please refer to the relay settings menu layout at bottom left for the configuration instructions below. From the default display, press ent to display measured values. Press the down arrow to display system config. Press the down arrow once again to display i/o confi...

  • Page 21

    21 i/o configuration menu cont . Totalizer (flow mode only) control w/probe 1 (dual probes, difference, and summing modes only) control w/probe 2 (dual probes, difference, and summing modes only) control w/probe 1 & 2 (difference and summing modes only) hardware tot___ software tot___ this is the we...

  • Page 22: Series 801

    22 calibration menu this menu is used to calibrate non-control parameters of the series 801. Each menu item will prompt for sup pswd? As a protection against unauthorized changes. Measured values system config i/o config advanced configuration damping set clock enter tag default display calculation ...

  • Page 23: Series 801

    Diagnostics menu cont. Extended errors cont. Bit 1: a one (1) will appear if the series 801 fails the inter- nal oscillator test. The remote probe electronics may be defective. Consult factory. Bit 2: a one (1) will appear if the series 801 fails the open probe test. Ensure proper connection of the ...

  • Page 24

    24 troubleshooting these are troubleshooting displays which may appear on the series 801. Symptom problem solution cap too lo the probe high point being entered has a lower raise the probe high point being entered. Capacitance than the present lo point. Cap too hi the probe low point being entered h...

  • Page 25

    25 troubleshooting cont. Symptom problem solution cco/probe various consult extended errors section on page 23 of (1) or (2) fail this manual. The real time clock was not found on the board. If you need the real time functions, contact no clock present no data logging or time sampling is allowed. Th...

  • Page 26

    26 hazardous location intrinsically safe class i, ii, iii, div. 1, groups a, b, c, d, e, f, g non-hazardous location notes: 1. The nec must be followed when installing this equipment. 2. For installation guidance, see ansi/isa rp 12.6. 3. The resistance between the associated apparatus intrinsic saf...

  • Page 27

    27 replacement parts item description part number 1 nema 4x door, lcd display, consult factory and keypad 120 vac 030-3564-004 main 120 vac with heater consult factory 2* 240 vac 030-3564-002 p.C. Board 240 vac with heater consult factory 24 vdc consult factory 3* daughter p.C. Board standard consul...

  • Page 28

    Bulletin: 50-624.3 effective: november 2003 supersedes: april 1996 5300 belmont road • downers grove, illinois 60515-4499 • 630-969-4000 • fax 630-969-9489 • www.Magnetrol.Com 145 jardin drive, units 1 & 2 • concord, ontario canada l4k 1x7 • 905-738-9600 • fax 905-738-1306 heikensstraat 6 • b 9240 z...