Magnum Baby Countryside Corn/ Biomass / Wood Pellet Stove Owner's Manual

Summary of Baby Countryside Corn/ Biomass / Wood Pellet Stove

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    1 magnum baby countryside corn/ biomass / wood pellet stove note: these instructions must be saved for future reference please read this entire manual before installation and use of this pellet burning stove. Failure to follow these instructions may result in property damage, bodily injury or even d...

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    2 rev. Date 03/05 section page introduction / specifications..…………………………………… 3 technical bulletin/importance of adequate fresh air…………. 4 safety steps……………………………………………………… 5 burning solid fuels……………………………………………… 6 unpacking your magnum wood pellet appliance ………………. 7 clearances………………………………………………………....

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    3 dear valued magnum product owner, we appreciate your decision to help preserve our precious environment by purchasing your magnum corn/biomass wood pellet appliance. With everyone working together, we can have clean air and renewable heat for our homes. Please read this owners manual carefully bef...

  • Page 4: Technical Bulletin

    4 technical bulletin importance of adequate fresh air every home is a slightly different situation and depending on the design of the air movement within the home, might be easy to distribute heat or very difficult. If you have boiler heat or other non- ducted central heating this becomes even more ...

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    5 make sure that there is nothing mechanical wrong with the appliance and then determine your need for proper fresh air. Your dealer can contact the factory with any questions that he might have..

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    Important: proper installation of this stove is crucial for proper and safe operation. Installing this product improperly may result in a house fire and personal injury. All applicable building codes for your location must be followed. In areas where building codes require additional steps to the in...

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    7 unlike petroleum and natural gas products, solid fuels such as corn and wood pellets create ash as the fuel is burned. Even with the highly efficient flame your magnum stove will produce, the solid fuels used will produce ash. This ash will have to be cleaned out of the stove from time to time. Th...

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    8 9 there are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Your stove will burn more consistently with a small to mid-size kernel corn. If the kernel size of the corn varies greatly or if you switch sources frequen...

  • Page 9: Clearances

    9 clearances conventional clearances a…sidewall 9 in. (229 mm) b…back wall 3 in. (75 mm)……(vertical venting installation requires a min. 3” clearance from combustibles to vent pipe). C…corner wall 3 in (75 mm)…….(vertical venting installation requires a min. 3” clearance from combustibles to vent pi...

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    10 it is recommended that only an authorized magnum installer install your pellet/corn stove. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. 9 a listed 3” or 4” type “pl” pellet vent exhaust system m...

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    11 guidelines for exhaust venting systems design, cont…… to determine whether a 3” or 4” exhaust system should be used, follow the guidelines below: 1) determine the “equivalent pipe length” for each component used according to the comparison chart below. Add the “equivalent pipe length” of all comp...

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    12 outside make-up air for combustion is required on all installations 1) for freestanding installations with horizontal through-the-wall exhaust, it is required that the stove combustion air intake be connected to a fresh air intake outside. If the home is newer or has been tightly insulated it is ...

  • Page 13: Installation Precautions

    13 installation precautions caution: do not install this appliance in any manner other than as described in this manual. If you have any questions about properly venting or installing your magnum appliance, please contact your dealer for information. Note: this stove must be burn tested outside in a...

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    14 the magnum corn/biomass wood pellet appliances may be installed as follows: 1) a freestanding unit 2) a built-in heater mounted in an alcove with a pedestal 3) a built-in heater mounted on a non-combustible floor mobile home installation requirements in addition to the standard installation instr...

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    15 vent termination general instructions note: the following are general instructions for installing this appliance. The vent pipe manufacturer’s instructions should be followed for the vent pipe being used. Use only 3 or 4 inch listed type pl pellet vent pipe. Warning: shut off all electrical power...

  • Page 16: Horizontal Installation

    16 horizontal installation exhaust vent termination shall be as follows: a minimum of 4 feet/122omm below, beside and 1 foot above any door or window that opens, or any opening into a building. A minimum of 2 feet/610mm from any adjacent building or overhang. A minimum of 7 feet/2130mm above grade, ...

  • Page 17: Vertical Installation

    17 vertical installation guidelines on connecting to an existing factory-built chimney: 1. Inspect the chimney for the presence of creosote, soot or other combustible deposits, and blockage or obstructions. Thoroughly clean the chimney and remove any obstructions. 2. Thoroughly inspect the chimney f...

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    18 warning: unless the venting is enclosed and insulated, this installation will cause poor venting, excess ash buildup, premature failure of exhaust system, staining of the house siding and serious creosote buildup. This installation should not be used in a cold climate area. Storm collar note: thi...

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    19 ac control panel/thermostat hook-up warning: always disconnect power cord during any electrical operation 1. Remove control panel from protective packaging. 2. Connect the one way molex plug to the control panel, do not pull on the wire harness inside the stove. Note: use only a low voltage mercu...

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    20 dc control panel/thermostat hook-up warning: always disconnect power cord during any electrical operation 10. Remove control panel from protective packaging. 11. Connect the one way molex plug to the control panel, do not pull on the wire harness inside the stove. Note: use only a low voltage mer...

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    21 optional 12 volt battery back-up warning: always disconnect power cord during any electrical operation note: never use an unsealed battery 1. Disconnect the 110 volt ac power before connecting the 12 volt battery. 2. Determine the location for the 12 volt battery and obtain the proper length and ...

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    22 operating instructions (dc models) note: each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuel will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneath...

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    23 operating instructions (ac models) note: each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuel will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneath...

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    24 operation instructions…continued (all models) proper fuel this stove is designed and approved to burn approved biomass fuel only. Do not use any other type of fuel. Clean corn with moisture content less than 15% must be used. Factory approved pellets are those ¼” in diameter and not over 1” in to...

  • Page 25: Cleaning Instructions

    25 cleaning instructions note: be sure the stove is turned off, the power cord is unplugged, and the unit is cold before cleaning or servicing. Recommended cleaning periods: a. The heat exchange tubes in the stove cleaned every 1-2 days. B. The fire box/ash pan cleaned every 3 to 7 days or when need...

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    26 cleaning instructions…continued warning: disconnect the power cord before cleaning or servicing this unit. The stove must be turned off and cooled before using the rake handle. Ii. Heat exchanger: this stove is designed with a built-in heat exchange tube rake. The ash handle is located on the fro...

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    27 the convection (room fan) blower will accumulate dust, cat hair, etc. On the blades during the heating season. This must be vacuumed clean as often as necessary. If you have pets, they will need to be cleaned regularly as the pet hair will clog up the fins and also the motor windings and cause pr...

  • Page 28: Automatic Features

    28 c. Inspection and removal-the chimney connector and the chimney should be inspected to eliminate the risk of a chimney fire. Check the chimney from both the top and bottom. The creosote should be removed with a brush designed for your chimney. A chimney sweep can perform this service. It is recom...

  • Page 29

    29 auger will stop feeding. However, the blowers will continue to run until the pop switch has cooled down to initiate the shut down cycle. Your magnum wood pellet stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges with a gasket and seated ...

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    30 startup/ normal operation when the circuit board is energized (the on/off button is pushed), the start up cycle is initiated. This starts a timed 8-15 minute cycle which allows the unit to light. If the unit is on ac power, the automatic ignition system will energize. The igniter (optional featur...

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    31 basic circuit board functions (expanded) / diagnostics operation the on/off button initiates the start of the circuit board and the shut down of the board. Pushing the on/off button momentarily will engage the start up sequence. The on/off button also is used to re-set the board when the vacuum s...

  • Page 32

    32 a proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber of your stove. Too much or too little draft will cause your stove to burn improperly and may result in the fire burning out. Please follow these guideline...

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    33 ac model wiring diagram warning: disconnect power before servicing this unit. Dc model ddc- 3000 wiring d h c -300 0 a c bo ard.

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    34 diagram warning: disconnect power before servicing this unit.

  • Page 35: Draft Slide Gate Adjustment

    35 optional solar panel connections warning: use a 3 amp, 50 volt diode on the “+” positive lead between the solar panel and battery as shown in the diagram below. 12 volt battery 12 volt solar panel - - + + neg. Neg. Pos. Pos. 3 amp / 50v diode draft slide gate adjustment the normal operation of th...

  • Page 36: Igniter Replacement

    36 igniter replacement the igniter system on the magnum appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wiring must be by-passed for the unit to operate. It is recommended that once a season the igniter is checked for proper operation and replaced if it does ...

  • Page 37: Trouble Shooting Guide

    37 trouble shooting guide unplug power to the appliance before performing any service. Problem causes solutions ? Fire burns with a lazy, orange flame and/or fuel builds up in the firepot and the window gets sooted up quickly. ♦ insufficient combustion air. ♦ feed rate too high for manual draft sett...

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    38 problem causes solutions ? Fire goes out or stove shuts down automatically. ♦ hopper is empty. ♦ fuel is not feeding. ♦ high limit temperature switch has tripped. ♦ vacuum pressure switch has tripped. ♦ poor quality or wet fuel. ♦ combustion air too high. ♦ fuel feed rate is too low. 9 refill hop...

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    39 problem causes solutions ? Blower will not operate. ♦ no power to stove. ♦ no power to control board. ♦ blower has overheated due to dirt on blades or in motor ♦ blower is defective 9 check to see that the stove is plugged into the wall outlet. 9 check to see if your circuit breaker has “tripped”...

  • Page 40

    40 problem causes solutions fuel burns off to quickly, have difficulty keeping a pilot fire. Air shutter is open to far. Over drafting on a vertical install. Outside air is not hooked up positive or negative pressure in home is affecting the units operation adjust your air shutter to a more closed p...

  • Page 41

    41 magnum appliances replacement parts price list order # model name/description consumer pricing bc-igniter magnum baby countryside auto-light system, complete assembly 125 bc2000 igniter, baby countryside 25 rp2004dc3 magnum baby countryside,t40, essex control board (dc) 160 rp2007 magnum baby cou...

  • Page 42

    5 year limited warranty this warranty is issued by american energy systems, inc. (manufacturer) and extends only to the original purchaser of this product. This limited warranty will not become effective unless you have returned the attached warranty card within 30 days of your purchase. If you fail...

  • Page 43: Service Record

    43 service record date service or cleaning performed this record must be sent in when any warranty claims are made..