Magnum Energy MCP5538 Operating And Maintenance Manual

Manual is about: 3” Gas Engine Powered Diaphragm Pumps

Summary of MCP5538

  • Page 1

    Operating and maintenance manual 3” gas engine powered diaphragm pumps models mcp5538-6538 215 power dr operation manual contents keep this information guide or a copy of it with the pump. Contact magnum products llc for additional copies if this manual should become lost. If you have any questions ...

  • Page 2: Peration Manual Contents:

    5538(ce)-6538(ce) gas 1 peration manual contents: o • serial number/model number information pg. 2 • safety information pg. 3 • service safety information pg. 4 • pump specifications pg. 5 • sound specifications pg. 6 • operating instructions pg. 6 • pump diagram pg. 7 • maintenance requirements pg....

  • Page 3

    Serial number / model number: a nameplate listing the model number and serial number is located on each pump. The 5538(ce)-6538(ce) gas 2 serial number model number model number and serial number are necessary for ordering arts or requesting service; it is important that you document these umbers. E...

  • Page 4: Safety Information:

    5538(ce)-6538(ce) gas 3 safety information: operator safety: internal combustion engines danger! I ndicates an imminently hazardous situation , failure to abide by safety precautions will result in death or serious injury . Do not operate in an enclosed area, as exhaust fumes are lethal. Do not smok...

  • Page 5: Service Safety:

    5538(ce)-6538(ce) gas 4 service safety: warning! P oorly maintained equipment can become a safety hazard ! I n order for the pump to operate safely and properly , periodic maintenance and occasional repairs are necessary . Do not attempt to clean or service the pump while it is running. Rotating par...

  • Page 6: Magnum Models McP5538 & 6538

    5538(ce)-6538(ce) gas 5 magnum models mcp5538 & 6538 3” diaphragm pump with honda gx160k1 gas engine pump specifications power honda gx160k1 gas engine 4.1kw 5.5hp engine speed 2700 rpm pump speed 63 strokes per minute capacity 333 l/m (88gpm) suction lift 7.5m (25ft) discharge head 7.5m (25ft) suct...

  • Page 7: Operating Instructions:

    5538(ce)-6538(ce) gas 6 sound measurement specifications: the required sound specifications, per appendix 1, paragraph 1.7.4.F of the ec- machine regulations, are: • the sound pressure level at operator’s location (l pa ) = 83 db (a) • the sound power level (l wa ) = 95 db (a) these sound values wer...

  • Page 8: Pump

    5538(ce)-6538(ce) gas 7 pump diagram:.

  • Page 9: Maintenance Requirements:

    5538(ce)-6538(ce) gas 8 maintenance requirements: for engine maintenance, refer to the engine operation manual. 1. Change the transmission oil after the first 40 hours of operation. A. Use sae 80/90 ep gear oil. B. Capacity is 20oz (550ml, 1 ¼ pints). C. Fill with oil to the oil level plug located i...

  • Page 10: Troubleshooting Guide:

    5538(ce)-6538(ce) gas 9 troubleshooting guide: problem possible reason pump does not prime and/or pump does not operate properly. 1. Pump may be too high above or too far away from the water source. 2. There may be leaks in the suction hose or hose connection. 3. Valves may not be sealing properly d...

  • Page 11

    5538(ce)-6538(ce) gas 10

  • Page 12: Models 5538-6538

    5538(ce)-6538(ce) gas 11 models 5538-6538 3” diaphragm pumps, gas powered close coupled ref. No. 5538 aluminum 6538 cast iron qty. Description 1 p3309-a1 p3309-c2 1 3” suction connection 2 p3322-p3323 p3322-p3323 1 plug with gasket assembly 4 p3041 p3041 2 3” nipple 5 a010.050.0175 a010.050.0175 4 1...

  • Page 13

    5538(ce)-6538(ce) gas 12 ref. No. 5538 aluminum 6538 cast iron qty. Description 49 0002-1603 0002-1603 2 1/8” square head pipe plug 50 w35-t11141sm w35-t11141sm 1 lip seal 51 af010.031.0100z af010.031.0100z 4 5/16”-24 x 1” hex screw & l.W. 52 p4856 p4856 1 engine adapter 53 bc070.031.0100 bc070.031....

  • Page 14

    13 5538(ce)-6538(ce) gas.

  • Page 15

    5538(ce)-6538(ce) gas models 5538-6538 skid mounting close coupled ref. No. 5538 aluminum 6538 cast iron qty. Description 1 p3324l p3324l 1 skid frame left 2 p3324r p3324r 1 skid frame right 3 p3320a p3320a 2 towing pole 4 a010.037.0225 a010.037.0225 2 3/8”-16 x 2 1/4” hex screw, h.N., l.W. & f.W. 5...