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  5. Operator's Manual & Installation Instructions

Mahindra 2615 Operator's Manual & Installation Instructions

Summary of 2615

  • Page 1

    Contactus@almats.Com click here to go on index main menu operator's manual & installation instruction 'ml106' series.

  • Page 2: Instructions

    Includes: operator’s manual and installation instructions mahindra usa model ml106 front end loader for model 2615 tractor 1503-1031 16 series, model - 2816.

  • Page 3

    2 warranty conditions warranty coverage: mahindra usa, inc., herein referred to as mahindra, undertakes to replace or repair any part of a mahindra loader where damage has been proven to be caused by defects in material or workmanship. This warranty is valid for a period of 1 year for all hydraulic ...

  • Page 4: Please Note:

    3 please note: make sure all potential operators of this equipment review this manual and all safety messages contained within. This safety symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of ...

  • Page 5: Table of Contents

    4 table of contents safety precautions .................................................................................................................. 5-6 safety decals .............................................................................................................................. 7...

  • Page 6: Safety

    5 safety understand that your safety and the safety of other persons is measured by how you service and operate this loader. Know the position and operations of all controls before you try to operate. Make sure you check all controls in a safe area before starting. Read this manual completely and th...

  • Page 7: Safety Precautions

    6 safety precautions travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick or muddy surfaces. Never use your hand to chec...

  • Page 8: Safety Decals

    7 safety decals safety decal locations important: warning decals 595-3000, 595-3001 and 595-3004 are located on the loader left hand post and are visible as you mount the tractor. Care of safety decals 1. Keep safety decals clean and free of obstructing material. 2. Clean safety decals with soap and...

  • Page 9: Loader

    8 loader model: ml106 tractor model: mahindra 2615 type: fwa front tire: 7.0 x 16.0 r1 bridgestone rear tire: 11.2 x 24.0 r1 bridgestone ballast: ballast box, 3-pt. Mounted 800 lb. A maximum lift height………………………………… 96.5” b clearance with attachment level…………………. 90.6” c clearance with attachment du...

  • Page 10: Introduction

    9 introduction the purpose of this manual is to assist you in maintaining and operating your mahindra loader. Read it carefully, it furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying ...

  • Page 11: Tractor Preparation

    10 tractor preparation rear counterweight caution: add recommended rear tire liquid weight, rear wheel or rear ballast for increased stability. Caution: do not exceed the manufacturer’s rating for maximum gross vehicle weight. Refer to operator’s manual or rops serial plate provided with tractor. Th...

  • Page 12: Tractor Preparation

    11 tractor preparation tractor tires selection of tires (size, profile, tread type) should be restricted to tire recommendations as specified by mahindra u.S.A. Tire inflation front tires must be maintained at the maximum recommended inflation to maintain normal tire profile with the added weight of...

  • Page 13: Loader Operation

    12 loader operation caution: the tractor/loader should only be operated with all safety equipment properly installed. Precautionary notes do not lower the edge of the bucket too low for loading. Keep the bottom of the bucket level with the ground when loading. Important: do not use the bucket for pu...

  • Page 14: Loader Operation

    13 loader operation caution: before disconnecting hydraulic lines, relieve all hydraulic pressure. Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious personal injury. If injured by escaping hydraulic oil seek medical attention immediately. Caution: ...

  • Page 15: Loader Operation

    14 loader operation transporting a loaded bucket transport material with the bucket as low as possible to prevent spilling and keep maximum stability. The loader must be in a position that will not block the operators’ vision. A loaded bucket must not be transported in the upright position or at exc...

  • Page 16: Loader Operation

    15 loader operation your loader utilizes a loader mounted control valve equipped with single lever control handle and regen function in bucket circuit. Number 1 position: pull the joystick back to raise loader. Number 2 position: push the joystick forward to lower loader. Number 3 position: push the...

  • Page 17: Loader Removal

    16 loader removal caution: never park loader without bucket attached to the loader. Caution: never allow weight of tractor to be put on parking leg when removing loader. Note: driving the tractor forward slowly while positioning loader will allow parking stands to contact ground firmly. Using float ...

  • Page 18: Loader Removal

    17 loader removal step 4. Remove hinge assembly complete before parking loader off. Remove hitch pin clip, clevis pin and hinge assembly as shown. Reinstall washers and nut to prevent loss. Replace hinge assembly and hardware after loader has been parked to prevent loss. Step 5. Start the tractor an...

  • Page 19: Loader Mounting

    18 loader mounting caution: never allow weight of tractor to be put on parking leg when mounting loader. Note: remove hitch pin clips, clevis pins, and hinge assemblies from bearing boxes prior to mounting. Step 1. Carefully drive the tractor into the loader to a position where the hydraulic hoses c...

  • Page 20: Loader Mounting

    19 loader mounting step 4. With the subframe secure in the front mount, extend the bucket cylinders to lower the subframe onto the rear mount. Clevis pin hinge assembly step 5. Shut the tractor off and reinstall hinge assemblies, clevis pins, and hitch pin clips to both sides. Secure hinges with the...

  • Page 21: Lubrication and Maintenance

    20 lubrication and maintenance caution: do not perform and service or maintenance operations with loader raised off the ground. For additional access to tractor components remove loader. Important: lower the loader to the ground and relieve pressure in loader hydraulic lines prior to performing any ...

  • Page 22: Lubrication and Maintenance

    21 lubrication and maintenance lubricate with pressure gun using grease as recommended in tractor operator’s manual item service service interval tractor rail bolts (see detail above) re-torque first 5 hours then every 20 hours there after hydraulic system oil level check daily/10 hours hydraulic sy...

  • Page 23: Trouble Shooting

    22 trouble shooting this trouble shooting chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures. For further assis...

  • Page 24: Trouble Shooting

    23 trouble shooting problem possible cause correction slow or erratic lift low hydraulic fluid level. Check and replenish hydraulic fluid. Cold hydraulic fluid. Allow hydraulic system to warm up to operating temperature. Engine r.P.M. Too slow (hydraulic pump r.P.M. Too slow). Increase engine speed ...

  • Page 25: Trouble Shooting

    24 trouble shooting problem possible cause correction aeration of hydraulic fluid (generally indicated by foamy appearance of fluid). Low hydraulic fluid level. Check and refill hydraulic system to proper level. Air leaking into suction side of hydraulic pump. Check for loose or defective connection...

  • Page 26: Trouble Shooting

    25 trouble shooting problem possible cause correction external hydraulic fluid leakage. Loose hydraulic connection. Tighten loose connections. Defective hydraulic hose, tubeline, adapter fitting or adapter fitting o-ring. Check for origin of oil leak and replace defective part. Control valve o-rings...

  • Page 27: Torque Tightening Chart

    26 torque tightening chart sae fastener torque chart note: use these torques, unless special torques are specified. Values are for unc and unf thread fasteners, plated or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, m...

  • Page 28: Loader Installation

    27 loader installation caution: read safety precautions on pages 5 – 6 and tractor preparation on pages 10 - 11. Step 1. Position tractor on hard level surface. Observe tractor preparation on pages 10 – 11. Step 2. Remove loader, bucket and mount kit box from pallet. Note: leave all hardware loose u...

  • Page 29: Loader Installation

    28 loader installation step 6. Install valve stand to right hand rear mount as shown using one (1) 1/2” x 1 1/2” bolt, 1/2” flat washer, 1/2” lock washer and 1/2” hex nut on top and one (1) 1/2” x 1 1/2” bolt, 1/2” lock washer and 1/2” hex nut on bottom. Step 7. Install hydraulic control valve to va...

  • Page 30: Loader Installation

    29 loader installation step 9. Install handle and rubber boot to single lever control kit (slc) as follows: 1. Thread lock nut and slide washer onto handle. 2. Screw handle onto slc. 3. Tighten lock nut. 4. Position rubber boot over handle and onto slc. 5. Position boot guide over handle and into ru...

  • Page 31: Loader Installation

    30 loader installation step 11. Remove the plug from the “power beyond” port of the hydraulic control valve (located on the right hand side of the valve and marked “pb”). Into this port install the power beyond sleeve provided in the mounting kit (if not already installed). Step 12. Attach a 3/8” x ...

  • Page 32: Loader Installation

    31 loader installation step 13 (cont.) when installing loader with belly mower or backhoe orient 90° adapters as shown in figure to the right. Caution: lift and support all loader components safely. Step 14. Using a hoist, raise the rear of the loader and drive tractor forward between loader posts a...

  • Page 33: Loader Installation

    32 loader installation step 16. Connect hydraulic hoses to quick couplers as shown. 1. Bucket cylinder base end (yellow). 2. Bucket cylinder rod end (red). 3. Lift cylinder rod end (blue). 4. Lift cylinder base end (green). (colors should match) step 17. Position hydraulic hoses insuring they do not...

  • Page 34: Loader Installation

    33 loader installation step 18. Remove pivot pin clip from the bucket cylinder base end, right hand side of loader. Install bucket level indicator tube on pivot pin and secure with pivot pin clip. Step 19. Secure bucket to loader and cylinders using four (4) pivot pins and pivot pin clips, two (2) e...

  • Page 35: Loader Installation

    34 loader installation caution: to help prevent roll-over, use recommended rear tractor ballast and widest rear wheel setting to maximize stability. See your tractor operator’s manual for recommendations. Ballast boxes are available from mahindra. Step 21. Before operating the loader, cycle the boom...

  • Page 36

    Form 1503-1041a page 1 of 7 supplemental cylinder service instructions for ml106 use the following instructions along with your loader operator’s manual. Applies to: lift cylinders(3160-2045) - ml106 loader serial number 034812393 and after. Tilt cylinders(3150-2055) - ml106 loader serial number 034...

  • Page 37: Lift Cylinder

    Form 1503-1041a page 2 of 7 lift cylinder 3160-2045 reference ................. Description .........................................................Part no. Qty. 1..............................Tube assembly............................................0100-2055 ........1 2...............................

  • Page 38: Tilt Cylinder

    Form 1503-1041a page 3 of 7 tilt cylinder 3150-2055 reference ................. Description .........................................................Part no. Qty. 1..............................Tube assembly............................................0100-2043 ........1 2...............................

  • Page 39

    Form 1503-1041a page 4 of 7 hydraulic cylinders and hoses reference description part no. Qty. 1..............................Hydraulic cylinder, lift ...............................3160-2045 ........2 2..............................Hydraulic cylinder, tilt ...............................3150-2055 .....

  • Page 40: Lift Cylinder

    Form 1503-1041a page 5 of 7 lift cylinder 3160-2049 reference ................. Description .........................................................Part no. Qty. 1..............................Rod assembly .............................................0200-2061 ........1 2..............................

  • Page 41: Tilt Cylinder

    Form 1503-1041a page 6 of 7 tilt cylinder 3150-2069 reference ................. Description .........................................................Part no. Qty. 1..............................Rod assembly .............................................0200-2062 ........1 2..............................

  • Page 42

    Form 1503-1041a page 7 of 7 hydraulic cylinders and hoses reference description part no. Qty. 1..............................Hydraulic cylinder, lift ...............................3160-2049 ........2 2..............................Hydraulic cylinder, tilt ...............................3150-2069 .....

  • Page 43

    Form 1503-1067 page 1 of 11 supplemental valve service instructions for ml106 & ml110 use the following instructions along with your loader operator’s manual. Applies to: loader serial number 043417976 and after for ml106. Loader serial number 043217581 and after for ml110. 1. If your loader is equi...

  • Page 44

    Form 1503-1067 page 2 of 11 loader installation step 1. Install valve stand to right hand rear mount as shown using one (1) 1/2” x 1 1/2” bolt, 1/2” flat washer, 1/2” lock washer and 1/2” hex nut in slot and one (1) 1/2” x 1 1/2” bolt, 1/2” lock washer and 1/2” hex nut in round hole. Form 1503-1067 ...

  • Page 45

    Form 1503-1067 page 4 of 11 loader installation step 4. Install handle and rubber boot to single lever control kit (slc) as follows: 1. Thread nut and slide lock washer onto handle. 2. Screw handle onto slc. 3. Tighten lock nut. 4. Position rubber boot over handle and onto slc. 5. Rotate rubber boot...

  • Page 46

    Form 1503-1067 page 6 of 11 hydraulic valve and hardware 5 3 1 4 7 8 2 16 10 15 6 15 11 12 14 13 9 form 1503-1067 page 7 of 11 hydraulic valve and hardware reference description part no. Qty. 1 .................................... Hydraulic control valve w/ slc ...............................0580-60...

  • Page 47

    Form 1503-1067 page 8 of 11 hydraulic valve assembly 4 3 3 3 7 6 1 2 3 5 form 1503-1067 page 9 of 11 hydraulic valve assembly reference description part no. Qty. ...................................... Hydraulic valve (complete) .......................................0580-6091 ............. 1 1 ........

  • Page 48

    Form 1503-1067 page 10 of 11 single lever control kit 5 9 7 7 6 5 2 3 4 8 1 6 10 form 1503-1067 page 11 of 11 single lever control kit reference description part no. Qty. ...................................... Single lever control kit (complete) .........................1409-3076 ............. 1 1 ....