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Mahindra e2o City Quick Reference Manual

Summary of e2o City

  • Page 1

    © 2016 mahindra reva electric vehicles ltd (mreva), bangalore. All rights reserved. This manual cannot be reproduced or copied, in whole or part without the written permission of mreva, bangalore. Released by: technical hub mahindra reva electric vehicle pvt. Ltd. Rev 1 - 2016 safety, roadside assis...

  • Page 3

    Foreword this user manual explains on safety, road assistance and first responders operations with related information including warnings, cautions that needs to be followed while providing support and assistance to occupants. This is an electric vehicle powered by battery pack. Improper and wrong o...

  • Page 4

    2 2.0 important information safety symbols please carefully read, understand & follow the safety symbols / instructions in this manual. Legend of the symbols you will see various safety symbols in this manual & are used in the below following ways. Obey all safety messages with words danger, warning...

  • Page 5

    1.0 foreword................................................................................. 2.0 important information............................................................ 3.0 about mahindra reva electric vehicle.................................... 4.0 vehicle identification number.............

  • Page 6

    4.

  • Page 7

    3.0 about mahindra reva electric vehicle 5 this is an electric vehicle that is powered by high voltage battery pack. It has two type of battery used for its operation. Car has 72v electric system with battery that powers drive system and other is a 12 volts auxiliary battery that powers 12volt acces...

  • Page 8

    6 4.0 vehicle identification number location of vehicle identification number plate: the vin plate is located under the front hood. Open hood, and the cover to see vehicle identification plate is riveted on chassis strut cross member and it is a 17 digit alpha numeric number. Eg. Vin number- 17 digi...

  • Page 9

    7 6.0 high voltage components identification and location rear tub overview: over view: 1. Fast charge port 2. Fast charge port contactor 3. Charger input - 220v ac 4. Charge port 5. Charge port harness 6. Charger 7. Charger - 72v output 8. Shunt 9. Traction control unit 10. Main contactor 11. Batte...

  • Page 10

    8 near rear hatch lock on the rear bumper & next to rear number plate rear tub electronics under the rear tub & on the trailing arm below front seats under hood rear tub electronics rear tub electronics plug socket for charging vehicle battery with 220v15a ac input. Rear tub electronics rear tub ele...

  • Page 11

    For road accident incidents: ! Do a visual check for any leak from bottom side of the vehicle due to impact, refer battery handling document. ! In the event of fire, follow procedures as this is an ev and should use ab type extinguisher for dozing fire. ! In the event of rear collision, check extent...

  • Page 12

    72v safety measures the below safety measures are set with 72v system. 1. The 72v positive(+) and negative(-) are insulated from the vehicle chassis. 2. The 72v components are labelled and harnesses are orange colour coded for easy identification to isolate / help, protect occupants & emergency resp...

  • Page 13

    Ii) charging: 72v charge system active 230v ac power supply system active fast charge port if yes, turn off the switch, pull out the plug from the socket to cut off the 230 volts power supply. And then pull out the charge cable from the vehicle. Iii) drive or charge or idle: check if ‘cooling’ or ‘h...

  • Page 14

    12 unlock (anti-clockwise) vehicle disconnect button battery disconnect: in the event of any requirement, if first responder or user wants to deactivate the vehicle, same can be done by pressing the ‘battery disconnect button’ once after opening the data port cover by a screw driver. The vehicle 72v...

  • Page 15

    A) check if the vehicle door operations are working fine, lower the door window glasses using power window switch & using key fob or button on climate control open the rear hatch. B) turn off the start stop button (ssb)- check the status led on the switch and if in ‘green’ then press the switch once...

  • Page 16

    11.0 fuse box details fluid leaks: check for leaks from battery and take appropriate measures to prevent personal injuries. Other fluids like wind shield washer fluid, brake fluid & ac gas are same as in conventional cars that are to be dealt in same way. 14 relay cn 188 fr.Fog lamp relay cn 185 par...

  • Page 17

    15 13.0 personal protective equipments and insulated tools always while performing any inspection, wear appropriate personal protective equipments before accessing and working on car. Do not use damaged equipments at all instances to prevent personal injury. Always inspect personal protective equipm...

  • Page 18

    Unlock (anti-clockwise) unlock 14.0 accessing occupants and rescue (emergency response) hatch release door unlock door lock: to unlock manually: to unlock the vehicle manually in the event of central locking inoperative, turn the key in anti- clockwise direction respectively as shown in the figure. ...

  • Page 19

    17 rear seat lock latch in emergency: 1. Remove the window glass if not lowered. 2. Open the doors. 3. Adjust the front seats for easy access by sliding and reclining as shown below. Press i. To access the front seat from rear for accessing & adjusting the front seating position in the event of evac...

  • Page 20

    15.0 process for shutting down high voltage system for shutting down the high voltage systems in the vehicle, first evaluate the extent of damage. Turning off the key switch, isolate battery positive, insulating it will cuts off power supply to other components and systems. If the vehicle is damaged...

  • Page 21

    19 16.0 handling damaged car at accident location always the car should be approached with caution while inspecting for level of damage. Evaluate for ectent of damage (location and severity of damage, airbag deplyment etc.). The high voltage should be accessed with appropriate presonal protective eq...

  • Page 22

    20 follow the airbag supplementary restraint system (srs) deployment procedure before accessing and dismantling process. This procedure is applicable for driver airbag (dab), passenger airbag (pab) and seat belt pre-tensioners (front left and right). 1. Safety precautions for removal or deployment o...

  • Page 23

    21 deployment of airbags/pre-tensioners the airbag and pretensioner deployment shall be conducted only by trained personnel. Recommended procedure for deployment of airbags/pre-tensioners within the vehicle: note: • the airbags must be deployed completely prior to emergency access (if required) and ...

  • Page 24

    22 breakdown vehicle recovery (towing) recommended vehicle recovery procedure in the event of breakdown in emergency for breakdown of the vehicle, it is advised to follow the below types and adopt suitable one to recover vehicle to the nearest service center. Normally break down vehicle can be recov...

  • Page 25

    23 3. Towing by cable: the break down vehicle is fixed with a tow hook and using a towing cable, it is towed by another vehicle. Start step 2 2 3 step 3 for unexpected breakdown of the vehicle, push the car towards one side of the road. Organize for the recovery vehicle and if not available, arrange...

  • Page 26

    24 step 1: use wheel spanner from tool kit purchased to remove the wheel. A b step 3: place the jack, align the jack to jack mounting location beneath the car. Step 4: if required remove the hubcap by holding the cap on the top and tapping it gently. Loosen the four- wheel nuts, ½ turn with wheel sp...

  • Page 27

    25 step 5: once aligned to the jack point, turn the end bracket clockwise until the top of the jack contacts the jack point. Make sure the jack point tab is resting in the jack notch. Use the jack rod to raise the vehicle until the flat tyre is just off the ground. Step 6: remove the wheel nuts and ...

  • Page 28: Danger:

    26 note: danger: high voltage repair is under progress do not touch sign: ......................................... Danger: high v ol t age rep air is under progress do not touch sign: ......................................... Fold here print this page and put it on the vehicle roof while carrying o...

  • Page 30

    For feed back and assistance contact: mahindra reva electric vehicles ltd. Add: # 2, road no 3, bommasandra phase iv, industrial area, jigani link road, b’lore - 560099 e-mail: customercare@mahindrareva.Com.