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Mahindra THAR 2010 Vehicle Dismantling Manual

Summary of THAR 2010

  • Page 1

    2010 vehicle dismantling manual mahindra thar © 2010 mahindra & mahindra ltd. All rights reserved. This manual may be reproduced or copied, in whole or part without the written permission of mahindra & mahindra ltd.

  • Page 3: Table of Content

    Table of content vehicle dismantling manual .................................................................................... 1 airbag deployment in end-of-life vehicles ........................................................... 2 component parts deemed to be non reusable ..........................

  • Page 5: Vehicle Dismantling Manual

    1 vehicle dismantling manual thar vehicle dismantling manual caution provide additional support when a vehicle is on a hoist in the following ways: • before removing parts, support the opposite end. This helps to prevent the vehicle slipping off. • before removing the major components, chain the veh...

  • Page 6: Vehicle Dismantling Manual

    Vehicle dismantling manual 2 thar airbag deployment in end-of-life vehicles airbag deployment in end-of-life vehicles (single stage airbags) important warning an airbag that has been removed from a vehicle should never be installed in any other vehicle. We oppose reuse of airbag or any of its compon...

  • Page 7: Vehicle Dismantling Manual

    3 vehicle dismantling manual thar recommended procedure for airbags deployment whenever possible, full deployment of all air bags should take place in the vehicle prior to vehicle recycling and disposal. 1. Disconnect the cables from the vehicle's battery(ies). 2. Wait at least 30 minutes for the en...

  • Page 8: Vehicle Dismantling Manual

    Vehicle dismantling manual 4 thar component parts deemed to be non reusable the below mentioned component parts of the vehicles belonging to the category m 1 and to the category n 1 which must not be reused in the construction of new vehicle. List of component parts - all airbags (¹), including cush...

  • Page 9: Vehicle Dismantling Manual

    5 vehicle dismantling manual thar introduction this manual contain the dismantling procedures of the following vehicle. Model make engine transmission thar mahindra nef - crde ngt 530 r.

  • Page 10

    6 thar vehicle dismantling manual vehicle dismantling manual for mahindra thar.

  • Page 11

    7 thar vehicle dismantling manual vehicles activity area mahindra 0.01 engine oil 0.10 front axle oil 0.09 steering oil 0.04 fr rh - tire 0.03 coolant 0.07 brake oil 0.02 battery 0.04 fr lh - tire 0.04 rr lh - tire 0.11 rear axle oil 0.08 clutch oil 0.06 transmission oil 0.05 transfer case oil.

  • Page 12

    8 thar vehicle dismantling manual area: pretreatment model: thar information and comments total volume or weight = weight of single part material x quantity. S:no part name material qty weight (kg/lit) 0.01 engine oil for nef crde e iv oil 6 lit 0.02 battery multiple 1 19.62 kg 0.03 coolant coolant ...

  • Page 13

    9 thar vehicle dismantling manual activity area - doors and glazing 1.04 rh glass 1.03 rh epdm 1.03 lh epdm 1.01 glass 1.02 epdm 1.05 rh pvcx 1.11 rh pvcx 1.11 lh pvcx 1.06 rh pvcx 1.05 lh pvcx 1.12 pvcx 1.10 lh pvcx 1.10 rh pvcx 1.08 rh epdm 1.08 lh epdm 1.09 epdm 1.06 lh pvcx 1.07 rh epdmx 1.07 lh...

  • Page 14

    10 thar vehicle dismantling manual area: doors and glazing model: thar s:no part name material qty weight removal tooling 1.01 assembly glass windshield clear glass 1 7.65 kg push the top side edges of the windshield weather strip down- wards and remove the windshield glass assembly completely. 12” ...

  • Page 15

    11 thar vehicle dismantling manual information and comments total volume or weight = weight of single part material x quantity. 1.09 weather strip tail gate bottom epdm 1 0.11 kg draw off the tail gate bottom weather strip. Manually 1.10 reveal molding outer pvcx 2 0.28 kg draw off the glass run cha...

  • Page 16

    12 thar vehicle dismantling manual activity area - exterior 2.17 multiple 2.14 rh multiple 2.14 lh multiple 2.12 fr-lh pp 2.12 fr-rh pp 2.12 rr-rh pp 2.11 rh nr 2.05 rh pp 2.04 rh frp 2.03 rh multiple 2.02 rh multiple 2.01 rh multiple 2.01 lh multiple 2.02 lh multiple 2.03 lh multiple 2.04 lh frp 2....

  • Page 17

    13 thar vehicle dismantling manual area: exterior model: thar s:no part name material qty weight removal tooling 2.01 front turn signal lamp assembly multiple 2 0.508 kg remove the front turn signal lamp assembly mounting nuts (m6- 2nos) and disconnect the front turn signal lamp harness connec- tion...

  • Page 18

    14 thar vehicle dismantling manual 2.08 rear combina- tion lamp (tail lamp lh and rh) multiple 2 1.04 kg remove the rear combination lamp mounting nuts (m6-3nos). 10mm socket, ratchet with 4” extension 2.09 assembly num- ber plate lamp multiple 1 0.34 kg remove the number plate lamp assembly mountin...

  • Page 19

    15 thar vehicle dismantling manual information and comments total volume or weight = weight of single part material x quantity. 2.17 canopy multiple 1 4.45 kg remove the canopy holding rods mounting bolts (m6-4nos) and can- opy holding flaps. 10mm socket and ratchet s:no part name material qty weigh...

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    16 thar vehicle dismantling manual activity area - instrumental panel 3.02 epdm 3.03 pp 3.01 multiple pp multiple epdm.

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    17 thar vehicle dismantling manual area: instrumental panel model: thar information and comments total volume or weight = weight of single part material x quantity. S:no part name material qty weight removal tooling 3.01 panel instru- mental multiple 1 9.70 kg remove the instrumental panel mounting ...

  • Page 22

    18 thar vehicle dismantling manual activity area - seat pp pur 4.01 fr-rh pur 4.06 pp 4.06 pp 4.06 pp 4.06 pp 4.02 fr-rh pur 4.05 lh pp 4.04 lh pp 4.04 rh pp 4.05 rh pp 4.02 fr-lh pur 4.03 fr-rh pur 4.01 fr-lh pur mahindra.

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    19 thar vehicle dismantling manual area: seats model: thar information and comments total volume or weight = weight of single part material x quantity. S:no part name material qty weight removal tooling 4.01 front seat back cushion (lh and rh) pur 2 2.06 kg remove the seat assembly mount- ing bolts ...

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    20 thar vehicle dismantling manual activity area - interior 5.01 rh pp 5.01 lh pp 5.02 pp 5.03 rh pp 5.03 lh pp pp mahindra.

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    21 thar vehicle dismantling manual area: interior model: thar information and comments total volume or weight = weight of single part material x quantity. S:no part name material qty weight removal tooling 5.01 front door trim pad pp 2 1.52 kg remove the front door trim pad holding screws (m4-10nos)...

  • Page 26

    22 thar vehicle dismantling manual activity area - engine aem multiple epdm abs sr nbrx frp pax epdmx hdpe pvc pe absx 6.02 frp 6.01 absx 6.13 abs 6.12 nbrx 6.15 nbrx 6.16 pax 6.17 aem 6.09 epdm 6.18 sr 6.19 epdm 6.20 epdm 6.23 epdm 6.21 epdm 6.22 epdm 6.07 pe 6.11 epdm 6.10 epdm 6.08 multiple 6.14 ...

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    23 thar vehicle dismantling manual area: engine model: thar s:no part name material qty weight removal tooling 6.01 engine nvh cover absx 1 1.78 kg remove the engine nvh cover mounting bolts (m10-3nos). 13mm socket, ratchet and 4” extension 6.02 shroud upper radiator frp 1 0.35 kg remove the radiato...

  • Page 28

    24 thar vehicle dismantling manual 6.10 brake booster vacuum hose epdm 1 0.19 kg remove the brake vacuum hose clip (2nos). Clip plier 6.11 hose inter cooler outlet epdm 1 0.19 kg remove the intercooler outlet hose, by loosing the hose gripple studs (2nos). 7mm socket, ratchet and 8” extension 6.12 b...

  • Page 29

    25 thar vehicle dismantling manual 6.19 intercooler in- let hose epdm 1 0.18 kg remove the turbo charger outlet hose, by loosing the hose gripple studs (2nos). 7mm socket, ratchet and 8” extension 6.20 radiator outlet hose epdm 1 0.24 kg remove the radiator outlet hose, by loosing the hose gripple s...

  • Page 30

    26 thar vehicle dismantling manual information and comments total volume or weight = weight of single part material x quantity. 6.28 beading radia- tor guard pvc 1 0.19 kg remove the radiator guard beading holding clips (13nos). Manually s:no part name material qty weight removal tooling.

  • Page 31: Vehicle Dismantling Manual

    27 vehicle dismantling manual thar abbreviation 1. Pe - poly ethylene 2. Pex - poly ethylene blend 3. Pp - poly propylene 4. Ppx - poly propylene blend 5. Pvc - poly vinyl chloride 6. Pvcx - poly vinyl chloride blend 7. Abs - acrylonitrille butadiene styrene 8. Absx - acrylonitrille butadiene styren...

  • Page 32: Vehicle Dismantling Manual

    28 vehicle dismantling manual thar.

  • Page 33: Vehicle Dismantling Manual

    Vehicle dismantling manual mahindra thar revised 26 may 2010 2010