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  4. LE PANYOL 100
  5. Construction Manual

Maine Wood Heat Company LE PANYOL 100 Construction Manual

Summary of LE PANYOL 100

  • Page 1

    Construction of the le panyol wood-fired oven.

  • Page 2

    Second edition 2008 copyright 2008 by maine wood heat company, inc. All rights reserved. No printing of the contents of this book may be reproduced in any form without written consent of the publisher. All inquiries should directed to: albie barden, maine wood heat company, inc., 254 fr. Rasle rd., ...

  • Page 3: Table of Contents

    Table of contents introduction 7 the le panyol oven cores 11 design and construction 17 assembly of the le panyol oven core: models 66 and 8 25 the domestic ovens cores; model 66, 83, 99 and 100 11 le panyol ovens and the legacy of the roman empire 7 le panyol “core” values 9 calculating the height ...

  • Page 4: Appendixes

    Appendixes 51 appendix a 51 assembly of the le panyol oven core: models 99 and 100 7 step - by - step assembly 38 variations for the model 100 46 model 99: plan and sections 47 model 100: plan and sections 48.

  • Page 5: Preface

    Preface 5 just south of lyon, on the banks of the rhone river, lies a storied deposit of “terre blanche”—the “white earth” of larnage. This special clay, exceptional in its purity and composition, bears two of france’s greatest treasures: the renown hermitage wines and the revered wood fired ovens o...

  • Page 6

    1 6.

  • Page 7: Introduction

    Introduction 1 7 le panyol ovens and the legacy of the roman empire fire: the most primal element of the human experience. Universally compelling, it draws us near with light and warmth, offering comfort, safety and sustenance. Cooking with fire is the combination of sacred ritual and survival, and ...

  • Page 8

    Chapter 1: introduction 8 and conduct thermal energy simultaneously. A modest fire in a le panyol initially warms the oven cavity while also charging the masonry mass surrounding it with stored energy for prolonged discharge. As a result, your le panyol comes to temperature quickly and delivers enou...

  • Page 9

    Chapter 1: introduction chapter 1: introduction 9 chapter 1: introduction le panyol “core” values the le panyol wood fired oven is ideal for cooking truly exceptional pizzas, meats, vegetables, stews, and of course, baking the best artisan breads and pastries. Using the oven is easy! The process is ...

  • Page 10

    10

  • Page 11: Le Panyol Ovens Cores

    Le panyol ovens cores 2 11 the domestic ovens are designed for passionate home bakers and gourmets. Models 66, 99, 83 and 100 offer the performance of professional grade ovens in a size that can be easily integrated into any kitchen or backyard..

  • Page 12

    Chapter 2: le panyol ovens 12 inside diameter weight hearth total height inside height cooking surface dome thickness door opening specifications 26" 838 lbs 39 3/8" x 39 3/8" 19 5/8" 12 1/4" 3.68 ft2 4 1/8" 8 5/8" x 16 7/8" m o d e l 6 6.

  • Page 13

    Chapter 2: le panyol ovens 1 www.Lepanyol.Com for more about wood fired ovens inside diameter weight hearth total height inside height cooking surface dome thickness door opening specifications 32 5/8" 1234 lbs 52" x 52" 19 5/8" 12 1/4" 5.8 ft2 4 1/8" 8 5/8" x 16 7/8" m o d e l 8 3.

  • Page 14

    Chapter 2: le panyol ovens 1 inside diameter weight hearth total height inside height cooking surface dome thickness door opening specifications 26" x 39" 1124 lbs 39 3/8" x 52" 19 5/8" 12 1/4" 6.03 ft2 4 1/8" 8 5/8" x 16 7/8" m o d e l 9 9.

  • Page 15

    Chapter 2: le panyol ovens 15 www.Lepanyol.Com for more about wood fired ovens inside diameter weight hearth total height inside height cooking surface dome thickness door opening specifications 39 3/8" 1805 lbs 66" x 66" 19 5/8" 12 1/4" 9.9 ft2 4 1/8" 8 5/8" x 16 7/8" m o d e l 1 0 0

  • Page 16: Notes

    16 notes.

  • Page 17: Design and Construction

    Design and construction 17 what your wood fired oven will look like is 100% up to your imagination. In this chapter you will learn the basics of oven design and how to get the most from your le panyol..

  • Page 18: Square Vs. Domed Facade:

    Chapter : design and construction 18 square vs. Domed facade: it’s best to first determine the basics of your oven’s appearance. The two traditional designs are the square façade and the domed façade..

  • Page 19

    Chapter : design and construction www.Mainewoodheat.Com for the latest design information 19 constrution: understanding the fundamentals this section covers the construction of stan- dard masonry foundations and oven stands (brick, block & mortar). Alternatives are avail - able, such as structural s...

  • Page 20

    Chapter : design and construction 20 the hearth support slab the dimensions of the oven core, hearth tiles, insulation, hearth support slab and veneer relate to the size of your oven footprint, stand, foundation and footing. When designing your oven, the hearth support slab is a good place to start....

  • Page 21

    Chapter : design and construction www.Mainewoodheat.Com for the latest design information 21 measure 12” thick with 2 parallel layers of 1/2” rebar laid within the upper and lower third of the concrete mass. Corner junctions of rebar should be secured with tie wire. Additionally, l- shaped sections ...

  • Page 22

    Chapter : design and construction 22 (please see below). Allow 24 hours of cure time prior to continue work atop the support slab. Slabs spanning large distances may require interme- diate support from underneath. Please con- sult your local contractor and codes for further information pertaining to...

  • Page 23

    Chapter : design and construction www.Mainewoodheat.Com for the latest design information 2 after constructing the core: smoke throat elements and adaptors for the american market, le panyol has developed a second set of arched door elements, also made of terre blanche. When mounted, this new set of...

  • Page 24: Notes

    2 notes.

  • Page 25: Assembly of The Le Panyol

    Assembly of the le panyol oven core: models 66 & 99 25 the domestic family of le panyol oven cores are exceptionally quick and easy to assemble..

  • Page 26

    26 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 first, debur the pieces of the oven with a grinding stone. Then place the hearth tiles and ensure that they ...

  • Page 27

    27 www.Mainewoodheat.Com for the latest step-by-step oven installations. Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 starting on one side of the oven entry, place the voussoirs. Support each voussoir as necessary with ...

  • Page 28

    28 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 put the key stone in place on top of a stable 12 1/2”-13” support. In order to ensure that the lower surface...

  • Page 29

    29 www.Mainewoodheat.Com for the latest step-by-step oven installations. Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 place the 4 half-voussoirs on the doorway piece. Place two voussoirs opposite the full voussoirs alre...

  • Page 30

    0 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 place the other voussoirs. It may be necessary to shim the elements with pieces of masonry at the top and bot...

  • Page 31

    1 www.Mainewoodheat.Com for the latest step-by-step oven installations. Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 a rubber mallet can be used to adjust the outside. 11 the dome structure. 12.

  • Page 32

    2 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 insert the two included metal screws into the doorway as shown. Cirle the construction with wire (baling wire...

  • Page 33

    Www.Mainewoodheat.Com for the latest step-by-step oven installations. Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 take 1/4 of the refractory mortar from the bag provided with the oven kit and mix just enough water to c...

  • Page 34

    Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 variations for the model 83 put the key stone in place on top of a stable 13 1/2” support. In order to ensure t...

  • Page 35

    5 www.Mainewoodheat.Com for the latest step-by-step oven installations. Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8.

  • Page 36

    6 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8.

  • Page 37: Notes

    7 www.Mainewoodheat.Com for the latest step-by-step oven installations. Chapter : assembly of the le panyol oven core: models 66 and 8 chapter : assembly of the le panyol oven core: models 66 and 8 notes.

  • Page 38: Notes

    8 notes.

  • Page 39: Core: Models 99 & 100

    Assembly of the le panyol oven core: models 99 & 100 5 9.

  • Page 40

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 0 first, debur the pieces of the oven with a grinding stone. Then place the hearth tiles and ensure they are level. 1 center the oven entry 5 1/8 inches from the front edge of the hearth (to accomodate the smoke throat elements and 1/...

  • Page 41

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 1 www.Mainewoodheat.Com for the latest step-by-step oven installations. Starting on one side of the oven entry, place the voussoirs. Support each voussoir as necessary with a piece of wood. Chock these two voussoirs with 12” pieces of...

  • Page 42

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 2 put the key stone in place on top of a stable 12 1/2”-13” support. In order to ensure that the lower surface is at the same level as the inside of the roof, use a support of fixed length on top of a few removable pieces (shown here)...

  • Page 43

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 www.Mainewoodheat.Com for the latest step-by-step oven installations. Place and center 2 straight voussoirs on each side of the keystone. Place the other voussoirs. It may be necessary to shim the elements with pieces of masonry at th...

  • Page 44

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 the voussoir positioning can be adusted from inside by gently tapping with a wood pole or stick. 9 a rubber mallet can be used to adjust the outside. 10

  • Page 45

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 5 www.Mainewoodheat.Com for the latest step-by-step oven installations. The dome structure. 12 insert the two included metal screws into the doorway as shown. Circle the construction with wire (baling wire, etc.). The wire should be s...

  • Page 46

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 6 take 1/4 of the refractory mortar from the bag provided with the oven kit and mix just enough water to create a thin paste. Pour this around the keystone and down along the joints make sure all opening have been sealed. With the rem...

  • Page 47

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 7 www.Mainewoodheat.Com for the latest step-by-step oven installations. Add the smoke throat pieces to the doorway, flush with the edge of the hearth. Affix with a 1/8” mortar joint (heat stop 50 or other commonly available high- temp...

  • Page 48: 3/4

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 8 variations for the model 100 place a straight voussoir on either side of the doorway, chocked with a 12” piece of wood. A 12 1/2”-13” table support should be used for the keystone, placed at an angle to meet the tops of the straight...

  • Page 49

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 9 www.Mainewoodheat.Com for the latest step-by-step oven installations..

  • Page 50

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 50

  • Page 51: Notes

    Chapter 5: assembly of the le panyol oven core: models 99 and 100 51 www.Mainewoodheat.Com for the latest step-by-step oven installations. Notes.

  • Page 52

    Ul & ulc information le panyol wood-fired oven models: 180 and 180 stretch (with 10” (25.5 cm) diameter chimney) 120 and 120 stretch (with 8” (20 cm) diameter chimney) 100 (with 8” (20 cm) diameter chimney) 83, 66x99, and 66 (with 7” (18 cm) diameter chimney) 75 – outdoor installation only read all ...

  • Page 53

    Ul & ulc information oven is to be installed using the minimum diameter ul 103 ht (ulc s629 in canada) listed chim- ney specified or a code approved masonry chimney with a flue liner. The oven is required to be installed with a vertical flue and without a hood. Contact local building or fire officia...

  • Page 54

    Ul & ulc information burning fire. As a result, creosote residue accumulates on the flue lining and exhaust hood. When ignited, this creosote makes an extremely hot fire. The oven flue should be inspected at least twice a year to determine when creosote buildup has oc - curred. When creosote has acc...

  • Page 55

    Appendixes a 55 model 66 99 8 120 180 weight 825 lbs. 1100 lbs 1188 lbs 2420 lbs 4620 lbs (375 kg .) (500 kg .) (540 kg .) (1100 kg .) (2100 kg .) tile la y out 3 wide x 3 deep 3 wide x 4 deep 4 wide x 4 deep 5 wide x 5 deep 7 wide x 8 deep hear th tile 39 3/8” x 30 3/8” 39 3/8” x 52 1/2” 52 1/2” x ...