Majestic 20ILDVNV Installation And Operating Instructions Manual

Manual is about: ILDV Series Direct Vent Gas Fireplace Insert

Summary of 20ILDVNV

  • Page 1

    0511 ildv cover 9/08 models: 20ildvnv & 20ildvpv 30ildvnv & 30ildvpv 40ildvnv & 40ildvpv ildv series direct vent gas fireplace insert 83d0524 1/10 rev. 6 installation and operating instructions warning if the information in these instructions is not followed exactly, a fire or explosion may result c...

  • Page 2

    2 83d0524 20/30/40ildv fireplace insert contents important safety information ......................................3 code approval ..............................................................4 product features high elevations ........................................................5 gas pressures...

  • Page 3

    3 83d0524 20/30/40ildv fireplace insert 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 36" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. This fireplace...

  • Page 4

    4 83d0524 20/30/40ildv fireplace insert important safety information continued from page 3 14. Do not use any solid fuels (wood, coal, paper, card- board, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in ac...

  • Page 5

    5 83d0524 20/30/40ildv fireplace insert product features and code approval • this appliance has been certified for use with either natural or pro- pane gas. Refer to the appropri- ate data plates. • this appliance is not for use with solid fuels. • the appliance is approved for bedroom or bedsitting...

  • Page 6

    6 83d0524 20/30/40ildv fireplace insert insert dimensions i h g j k l c d f e 0511 ildv dims 9/08 a b figure 2 ildv fireplace insert dimensions ref. 20ildv 30ildv 40ildv a 21z\v" (540 mm) 25z\v" (641 mm) 28z\v" (718 mm) b 13c\zn" (335 mm) 16c\zn" (411 mm) 18z\," (460 mm) c 13m\," (352 mm) 14b\," (37...

  • Page 7

    7 83d0524 20/30/40ildv fireplace insert before you start read this homeowner manual thoroughly and follow all instructions carefully. Inspect all con- tents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute ...

  • Page 8

    8 83d0524 20/30/40ildv fireplace insert 12” (305 mm) maximum depth 12” (305 mm) side wall combustible mantel top facing side facing 3/4” (19 mm) maximum depth combustible facing 42” (1067 mm) minimum 10” (254 mm) minimum 12” (305 mm) minimum fp1947 insert clearances 9/08 9” (228 mm) clearances inser...

  • Page 9

    9 83d0524 20/30/40ildv fireplace insert installation insert placement • the insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (ul-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. • because the insert uses a circulatio...

  • Page 10

    10 83d0524 20/30/40ildv fireplace insert installation zero-clearance (metal) fireplace requirements • the damper and grate must be removed. • the smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed (if applicable). • do not remove or alter the insulation or any ...

  • Page 11

    11 83d0524 20/30/40ildv fireplace insert installation precautions consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this insert manual and vent kit instru...

  • Page 12

    12 83d0524 20/30/40ildv fireplace insert venting installation venting requirements • the exhaust vent must reline the entire length of chimney and terminate above chimney top. • vent must meet all vent manufacturer's requirements when installed. • make sure you have the following before installing u...

  • Page 13

    13 83d0524 20/30/40ildv fireplace insert venting installation altitude considerations this heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize orif...

  • Page 14

    14 83d0524 20/30/40ildv fireplace insert venting installation venting configurations fp1924 inlet exhaust reline 9/08 exhaust inlet recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room. Ul 127 solid fuel z.C fire- box figure 8 inlet and exhaust reline note: y...

  • Page 15

    15 83d0524 20/30/40ildv fireplace insert venting installation intake manifold vent installation before insert is placed back into fireplace opening, attach intake flex pipe to intake manifold, located in rear lower left corner with hose clamp (not supplied) or other approved method. Exhaust manifold...

  • Page 16

    16 83d0524 20/30/40ildv fireplace insert insert installation check gas type use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer where you purchased the insert for proper insert according to your gas type. Install gas piping to in...

  • Page 17

    17 83d0524 20/30/40ildv fireplace insert insert installation a listed manual shutoff is factory installed upstream of appliance. Union tee and plugged 1/8" npt pressure tapping point should be installed upstream of the appliance. Figure 12. Important: the main gas valve is for turning on or shutting...

  • Page 18

    18 83d0524 20/30/40ildv fireplace insert checking gas pressure 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer immediately. 2. Install and attach f...

  • Page 19

    19 83d0524 20/30/40ildv fireplace insert electrical installation electrical wiring this insert will work without any electrical supply. Electricity is only needed to operate blower. Verify proper operation after servicing. Remote wall mounted switch a remote wall switch and up to fifteen (15) feet o...

  • Page 20

    20 83d0524 20/30/40ildv fireplace insert log placement before you begin - this unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap...

  • Page 21

    21 83d0524 20/30/40ildv fireplace insert log placement lg538 ildv log #1 9/08 log #1 lg538 figure 18 - place log #1 lg539 ildv log #2 9/08 log #2 figure 19 - place log #2 lg539 lg537 ildv log 6 9/08 log #6 lg537 figure 17 - place log #6 3. Align the two pin holes on log #6 onto the burner. Figure 17...

  • Page 22

    22 83d0524 20/30/40ildv fireplace insert log placement lg540 ildv log #3 9/08 log #3 lg540 figure 20 - place log #3 lg541 ildv log #4 9/08 log #4 figure 21 - place log #4 lg541 lg542 ildv log #5 9/08 log #5 lg542 figure 22 - place log #5 6. Position log #3 so that the bottom right end is resting on ...

  • Page 23

    23 83d0524 20/30/40ildv fireplace insert surround installation install surround 1. Remove glass door assembly. Page 29, figure 34 2. Align cast or beveled surround holes with insert and attach with screws provided. 3. Re-attach glass door assembly. 4. Attach filigree to face by gently pushing into p...

  • Page 24

    24 83d0524 a. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on ...

  • Page 25: Pilot

    25 83d0524 20/30/40ildv fireplace insert pilot of f pi lo t on continued on next page approved leak testing method you may check for gas leaks with the following meth- ods only: • soap and water solution • an approved leak testing spray • electronic sniffer if using a soap and water solution to test...

  • Page 26: Pilot

    26 83d0524 20/30/40ildv fireplace insert pilot of f pi lo t on continued on next page approved leak testing method you may check for gas leaks with the following meth- ods only: • soap and water solution • an approved leak testing spray • electronic sniffer if using a soap and water solution to test...

  • Page 27

    27 83d0524 20/30/40ildv fireplace insert air shutter adjustment (natural gas only) adjust the air shutter the venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for natural gas and fully open for propane installation at sea level. The burner on nat...

  • Page 28

    28 83d0524 20/30/40ildv fireplace insert glass frame removal glass frame removal 1. Carefully remove upper filigree by pulling straight out. 2. Remove glass frame from insert by releasing two latches on top of insert and lifting the door up and off the unit. Figure 34 3. Set glass frame aside. 4. Re...

  • Page 29

    29 83d0524 20/30/40ildv fireplace insert blower removal and assembly blower replacement turn off the unit and allow to cool completely. Turn off gas at shut-off and disconnect all electricity to unit. 1. Remove the decorative filigree by gently pulling it out. 2. Rotate the cam on the glass toward t...

  • Page 30

    30 83d0524 20/30/40ildv fireplace insert blower removal and assembly blower parts list: fp1945 blower white (hi temp) fp1946 blower wiring diagram blower snap disc variable speed control hi-temp hi-temp off on 1 2 110/115 v ac blower plug black white green blower motor description qty. 20ildv 30ildv...

  • Page 31

    31 83d0524 20/30/40ildv fireplace insert make sure the gas valve knob is in the “off” position. Wait at least five (5) minutes before start-ing maintenance. Venting system a qualified agency should examine the venting system annually. Cleaning glass clean the ceramic glass periodically. Condensation...

  • Page 32

    32 83d0524 20/30/40ildv fireplace insert cleaning and maintenance firebox cleaning 1. Carefully remove log set, and embers from combustion chamber. 2. Vacuum burner compartment thoroughly. 3. Vacuum any dust off logs. 4. Remove any lint from main burner and pilot. 5. Carefully replace log set, and e...

  • Page 33

    33 83d0524 20/30/40ildv fireplace insert maintenance yearly service procedure failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximate...

  • Page 34

    34 83d0524 20/30/40ildv fireplace insert troubleshooting observed problem piezo ignitor will not light the pilot after repeated pressing of piezo ignitor. Pilot will not stay lit. Burner will not light when valve and burner switch are both on. Glass fogs up blue flames sooting possible cause 1. Defe...

  • Page 35

    35 83d0524 20/30/40ildv fireplace insert replacement parts 12/13 24 6 1 2 3 4 5 7 10 11 14 15 17 18 19 20 22 16 23 21 23 25 26 27 28 0511 ildv parts 9/08 8 9.

  • Page 36

    36 83d0524 20/30/40ildv fireplace insert replacement parts w arn ing failure to position the parts in accor- dance with these diagrams or failure to use only parts specifically approved with this appliance may result in prop- erty damage or personal injury. 20ildvnv 20ildvpv 30ildvnv 30ildvpv 40ildv...

  • Page 37

    37 83d0524 20/30/40ildv fireplace insert replacement parts optional accessories 830511 ildv access 2 3 1 ref. Description 20ildv 30ildv 40ildv 1. Hood top - black texture 20300121 20300119 83d2813 1. Hood top - iron age 20300198 20300199 83d2814 2. Assembly louver - black texture 20300193 20300229 8...

  • Page 38

    38 83d0524 20/30/40ildv fireplace insert note regarding vented products this product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of massachusetts. Any residence with a direct vent product must have a co detector installed in the residence. Installatio...

  • Page 39

    39 83d0524 20/30/40ildv fireplace insert limited lifetime warranty policy lifetime warranty the following components are warranted for life to the original owner, subject to proof of purchase: firebox, combustion chamber, heat exchanger, grate and stainless steel burners. Five year warranty the foll...

  • Page 40

    40 83d0524 20/30/40ildv fireplace insert mhsc 149 cleveland drive • paris, kentucky 40361 www.Mhsc.Com efficiency ratings model energuide ratings steady state (%) d.O.E. Fireplace efficiency (%) fan-off fan-on (afue%) 20ildvnv 67.5 73.5 74.5 66.4 20ildvpv 73.9 79.8 80.8 74.6 30ildvnv 71.9 76.5 77.5 ...