Majestic 380IDVNVC Installation And Operating Instructions Manual

Manual is about: IDV Series Direct Vent Gas Fireplace Insert

Summary of 380IDVNVC

  • Page 1

    Models: 380idvnvc & 380idvpvc 490idvnvc & 490idvpvc idv series direct vent gas fireplace insert 57d0215 9/10 rev. 11 installation and operating instructions warning if the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal inju...

  • Page 2

    2 57d0215 380idv/490idv fireplace insert contents important safety information .....................................3 code approval .............................................................4 product features .........................................................5 high elevations ................

  • Page 3

    57d0215 380idv/490idv fireplace insert 3 4. Never install the insert • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 36" from the front, top, or sides of the insert • in high traffic areas • in windy or drafty areas 5. This insert reaches...

  • Page 4

    4 57d0215 380idv/490idv fireplace insert important safety information and code approval continued from page 3 12. Do not use this insert to cook food or burn paper or other objects. 13. Never place anything on top of insert. 14. Do not use any solid fuels (wood, coal, paper, card- board, etc.) in th...

  • Page 5

    57d0215 380idv/490idv fireplace insert 5 fp2621 idv controls product features • this appliance has been certified for use with either natural or propane gas. Refer to the appropriate data plates. • this appliance is not for use with solid fuels. • the appliance is approved for bedroom or bedsitting ...

  • Page 6

    6 57d0215 380idv/490idv fireplace insert insert dimensions figure 2 - idv fireplace insert dimensions c d e m l g f b a b a h k i j 570016 idv dims ref. 380idv 490idv a 22c\v" (578 mm) 24c\v" (629 mm) b 30c\zn" (767 mm) 33zz\zn" (856 mm) c 27b\," (702 mm) 31z\," (791 mm) d 17m\zn" (443 mm) 19zz\zn" ...

  • Page 7

    57d0215 380idv/490idv fireplace insert 7 before you start read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute p...

  • Page 8

    8 57d0215 380idv/490idv fireplace insert clearances insert clearances no combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. Mantel clearances note: the combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is c...

  • Page 9

    57d0215 380idv/490idv fireplace insert 9 fp2624 insert placement installation insert placement • the insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (ul-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. • because the...

  • Page 10

    10 57d0215 380idv/490idv fireplace insert installation zero-clearance (metal) fireplace requirements • the damper and grate must be removed. • the smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed (if applicable). • do not remove or alter the insulation or any...

  • Page 11

    57d0215 380idv/490idv fireplace insert 11 venting installation read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could resul...

  • Page 12

    12 57d0215 380idv/490idv fireplace insert high-temp silicone high-temp silicone fp2626 connect exhaust pipe venting installation altitude considerations this heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correc...

  • Page 13

    57d0215 380idv/490idv fireplace insert 13 venting installation vent configurations note: you may use either reline configuration with a masonry or zero-clearance fireplace. Fp2627 inlet exhaust reline exhaust inlet recommended block-off plate (noncombustible metal). Prevents odors from chimney enter...

  • Page 14

    14 57d0215 380idv/490idv fireplace insert venting installation manifold removal and installation the manifold is shipped attached to insert. It may be removed to allow tight installation. Manifold may be loos- ened and rotated for desired pipe location. 1. Remove brick liner and baffle. 2. Remove ma...

  • Page 15

    57d0215 380idv/490idv fireplace insert 15 insert installation installation items needed make sure you have the items listed below before installing appliance. • external regulator (supplied by installer) • piping (check local codes) • test gauge connection* • sealant (resistant to propane/lp gas) • ...

  • Page 16

    16 57d0215 380idv/490idv fireplace insert insert installation only persons licensed to work with gas piping may make the necessary gas con- nections to this appliance. A manual shut-off valve is factory installed upstream of the appliance. Union tee and plugged 1/8" npt pressure tapping point should...

  • Page 17

    57d0215 380idv/490idv fireplace insert 17 check gas pressure 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer immediately. 2. Install and attach fle...

  • Page 18

    18 57d0215 380idv/490idv fireplace insert electrical installation remote wall mounted switch a remote wall switch and up to fifteen (15) feet of 18 ga. Wire may be used with this appliance. At- tach the wall switch in a junction box at the desired location on the wall. Figure 17 note:extended length...

  • Page 19

    57d0215 380idv/490idv fireplace insert 19 log placement before you begin - this unit is supplied with seven (7) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with s...

  • Page 20

    20 57d0215 380idv/490idv fireplace insert log placement 5. Align holes in the bottom of the left base log #2 with two (2) pins on the left side of insert. Install left base log. Figure 20 lg766 rockwool left front log #2 lg768 figure 20 6. Align holes in bottom of right base log #3 with two (2) to t...

  • Page 21

    57d0215 380idv/490idv fireplace insert 21 log placement 8. Set right center log #5 on center pin to the left of right base log. Figure 23 lg771 place right center log 5 right center log #5 lg771 figure 23 9. Place one end of right top log #6 on cutout of right base log. Align opposite end on right c...

  • Page 22

    22 57d0215 380idv/490idv fireplace insert surround installation kt1337 final install surround installation 1. Attach the eyebrow canopy to the surround using three (3) screws provided. Figure 26 2. Ensure glass frame is centered on unit. Install surround on unit by aligning four (4) hooks on back of...

  • Page 23

    57d0215 380idv/490idv fireplace insert 23 surround installation surround installation 1. Remove glass. Page 29 2. Align plain or beveled surround with unit opening. 3. Attach surround to unit with six (6) screws provided. Figures 30 & 31 4. Reinstall glass. Fp2633 install plain surround plain surrou...

  • Page 24

    24 57d0215 380idv/490idv fireplace insert door and filigree installation installing filigree panels and cabi- net door frame 1. Slide cabinet door frame on to front of unit. Make sure the four (4) hooks of the cabinet door frame are inside four slots on front of unit. Figure 33 2. Slide top filigree...

  • Page 25

    57d0215 380idv/490idv fireplace insert 25 operating instructions a. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor be...

  • Page 26: Pilot

    26 57d0215 380idv/490idv fireplace insert pilot of f pi lo t on continued on next page approved leak testing method you may check for gas leaks with the following meth- ods only: • soap and water solution • an approved leak testing spray • electronic sniffer if using a soap and water solution to tes...

  • Page 27: Pilot

    57d0215 380idv/490idv fireplace insert 27 operating instructions pilot of f pilot o n off position of f pilo t on pilot fp1937 control knob on pilot of f pi lo t on on off fp1939 fan control knob lighting burner main burner switch the “on/off” switch for the main burner can be found on the right sid...

  • Page 28

    28 57d0215 380idv/490idv fireplace insert air shutter adjustment (natural gas only) adjust the air shutter the venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for natural gas and fully open for propane installation at sea level. The burner on na...

  • Page 29

    57d0215 380idv/490idv fireplace insert 29 fp2639 remove glass glass replacement w arning make sure the glass panel edges do not touch any metal parts during thermal expansion. Ca ut ion always use gloves when handling broken glass. Glass replacement 1. Put on gloves. Remove glass frame from insert b...

  • Page 30

    30 57d0215 380idv/490idv fireplace insert make sure the gas valve knob is in the “off” position. Wait at least five (5) minutes before start-ing maintenance. Venting system a qualified agency should examine the venting system annually. Cleaning glass clean the ceramic glass periodically. Condensatio...

  • Page 31

    57d0215 380idv/490idv fireplace insert 31 cleaning and maintenance firebox cleaning 1. Carefully remove log set, and embers from combustion chamber. 2. Vacuum burner compartment thoroughly. 3. Vacuum any dust off logs. 4. Remove any lint from main burner and pilot. 5. Carefully replace log set, and ...

  • Page 32

    32 57d0215 380idv/490idv fireplace insert maintenance yearly service procedure failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximat...

  • Page 33

    57d0215 380idv/490idv fireplace insert 33 troubleshooting observed problem piezo ignitor will not light the pilot after repeated pressing of piezo ignitor. Pilot will not stay lit. Burner will not light when valve and burner switch are both on. Glass fogs up blue flames sooting possible cause 1. Def...

  • Page 34

    34 57d0215 380idv/490idv fireplace insert blower removal and assembly blower parts list: fp1945 blower ca ut ion label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Description qty. Part no...

  • Page 35

    57d0215 380idv/490idv fireplace insert 35 replacement parts 1 2 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 570016 idv parts.

  • Page 36

    36 57d0215 380idv/490idv fireplace insert replacement parts 380idvnvc 380idvpvc 490idvnvc 490idvpvc item description qty. Natural propane natural propane 1. Burner assembly 1 57d0022 57d0022 57d0502 57d0502 2. Left log support bracket 1 57d0076 57d0076 57d0548 57d0548 3. Right log support bracket 1 ...

  • Page 37

    57d0215 380idv/490idv fireplace insert 37.

  • Page 38

    38 57d0215 380idv/490idv fireplace insert note regarding vented products this product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of massachusetts. Any residence with a direct vent product must have a co detector installed in the residence. Installati...

  • Page 39

    57d0215 380idv/490idv fireplace insert 39 limited lifetime warranty policy lifetime warranty the following components are warranted for life to the original owner, subject to proof of purchase: firebox, combustion chamber, heat exchanger, grate and stainless steel burners. Five year warranty the fol...

  • Page 40

    40 57d0215 380idv/490idv fireplace insert mhsc 149 cleveland drive • paris, kentucky 40361 www.Mhsc.Com based on csa p.4.1-09 based on csa p.4.1-09 recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide selon csa p.4.1-09 efficiency ratings model energuide...