Majestic 400DVKHL Installation And Operating Instructions Manual

Manual is about: Direct Vent Gas Fireplace

Summary of 400DVKHL

  • Page 1

    Models: 400dvkhl & 500dvkhl dvkhl series direct vent gas fireplace installation and operating instructions 73d0129 8/09 rev. 11 if the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – do not store or...

  • Page 2

    2 73d0129 dvkhl series gas fireplace contents important safety information .................................... 3 code approval ............................................................ 4 product features ........................................................ 5 high elevations ....................

  • Page 3

    73d0129 3 dvkhl series gas fireplace important safety information continued on page 4 installer please leave these instructions with the appliance. Owner please retain these instructions for future reference. • read this owner’s manual carefully and completely before trying to assemble, operate, or ...

  • Page 4

    4 73d0129 dvkhl series gas fireplace important safety information and code approval continued from page 3 code approval direct vent type appliances draw all combustion air from outside of the dwelling through the vent pipe. These appliances have been tested by csa and found to comply with the establ...

  • Page 5

    73d0129 5 dvkhl series gas fireplace product features • this appliance has been certified for use with either natural or propane gas. See appropriate data plates. • this appliance is not for use with solid fuels. • the appliance is approved for bedroom or bedsitting room installations. • the applian...

  • Page 6

    6 73d0129 dvkhl series gas fireplace fireplace and framing dimensions d e j h o p - min. Rough opening width q s r r t min. Rough opening depth 1/2” or 5/8” min. Rough opening height 730129 dvkhl/khldv dims a b c l k f m n i g figure 2 - fireplace and framing dimensions ref. Khldv400 khldv500 a 44 z...

  • Page 7

    73d0129 7 dvkhl series gas fireplace pre-installation information before you start read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, in...

  • Page 8

    8 73d0129 dvkhl series gas fireplace pre-installation information fireplace location plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.E. ...

  • Page 9

    73d0129 9 dvkhl series gas fireplace 72” minimum ceiling 12” max. Depth 2 1 / 2 ” max depth 10” min. From opening 16” min. From opening 6” min. Fp2128 mantel clearances clearances clearances to combustibles mantel clearances note: the combustible area above the facing must not protrude more than 3/4...

  • Page 10

    10 73d0129 dvkhl series gas fireplace the fireplace must be secured to the floor and/or to framing studs as shown in figure 6. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" o...

  • Page 11

    73d0129 11 dvkhl series gas fireplace installation precautions consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instru...

  • Page 12

    12 73d0129 dvkhl series gas fireplace venting installation installation planning there are two basic types of direct-vent installation: • horizontal termination • vertical termination it is important to select the proper length of vent pipe for the type of termination you choose. It is also importan...

  • Page 13

    73d0129 13 dvkhl series gas fireplace venting installation v v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i fixed closed operable operable fixed closed v b cfm145a dv termin location 5/01/01 rev. 12/05/01 sta inside corner det...

  • Page 14

    14 73d0129 dvkhl series gas fireplace venting installation termination clearances for buildings with combustible and noncombustible exteriors figure 9 - allowable venting chart how to use the vent graph the vent graph should be read in conjunction with the following vent installation instructions to...

  • Page 15

    73d0129 15 dvkhl series gas fireplace fp1176 max 90 bends • the maximum number of 90° elbows per side wall installation is three (3). Figure 11 • a minimum of 24" is required before a 90° elbow. If a 90° elbow is fitted directly after 24" vertical section mounted to the top of the fireplace, the max...

  • Page 16

    16 73d0129 dvkhl series gas fireplace vertical/horizontal termination configurations (continued) • if a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". Refer to page 17, figures 11 and 12. This does not apply if the 90° elbows are ...

  • Page 17

    73d0129 17 dvkhl series gas fireplace venting installation below grade installations when it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is meas...

  • Page 18

    18 73d0129 dvkhl series gas fireplace vertical (through-the-roof) applications this gas fireplace has been approved for, • vertical installations up to 40' (12 m) in height. Up to a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. Figure 18 fig...

  • Page 19

    73d0129 19 dvkhl series gas fireplace venting installation installation for vertical termination 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. Refer to figure 20 to avoid cutting load bear...

  • Page 20

    20 73d0129 dvkhl series gas fireplace venting installation 3. Cut a hole in the roof using the locating hole as a center point. (cover any exposed open vent pipes before cutting hole in roof). The 10 z\x "x10 z\x " (241 x 241 mm) hole must be measured on the horizontal. Actual length may be larger d...

  • Page 21

    73d0129 21 dvkhl series gas fireplace when using copper of flex connectors use only fittings approved for gas connections. The gas control inlet is 3/8" npt. Fireplace installation check gas type use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not insta...

  • Page 22

    22 73d0129 dvkhl series gas fireplace 3" minimum fp1978 gas connection fireplace installation a listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" npt pressure tapping point should be installed upstream of the appliance. Figure 25 important: install m...

  • Page 23

    73d0129 23 dvkhl series gas fireplace millivolt - checking gas pressure and electrical installation 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer...

  • Page 24

    24 73d0129 dvkhl series gas fireplace remote wall mounted switch a remote wall switch and up to fifteen (15) feet of 18 ga. Wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 27 . Do not extend beyond the wall switch wire length...

  • Page 25

    73d0129 25 dvkhl series gas fireplace junction box blower rheostat t-stat sensor right blower left blower white black hi-temp black black hi-temp black black fp2135 blower wiring diagram blue blue 7. Remove the access covers on the right and left side walls of the firebox toward the front by unfaste...

  • Page 26

    26 73d0129 dvkhl series gas fireplace millivolt - optional fan/blower system fp2137 blower access plates clip firebox wall figure 32 - blower access covers fp2136 blower access plates figure 31 - blower access covers fp2136 figure 34 - attach blowers to brackets figure 33 - install new louvers fp223...

  • Page 27

    73d0129 27 dvkhl series gas fireplace a. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier t...

  • Page 28: Lighting Pilot

    28 73d0129 dvkhl series gas fireplace continued on next page approved leak testing method you may check for gas leaks with the following methods only: • soap and water solution • an approved leak testing spray • electronic sniffer if using a soap and water solution to test for leaks, do not spray so...

  • Page 29: Lighting Burner

    73d0129 29 dvkhl series gas fireplace millivolt - operating instructions lighting burner main burner switch the “on/off/rs” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make s...

  • Page 30

    30 73d0129 dvkhl series gas fireplace signature command - check gas pressure and electrical installation 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your d...

  • Page 31

    73d0129 31 dvkhl series gas fireplace command center 4-aa battery compartment master swtich to junction box in fireplace conversion ng/lp rf receiver on/off button white black white black black white green connector pin to control box ac box { optional blower plug in connect or on/hi off/lo led igni...

  • Page 32

    32 73d0129 dvkhl series gas fireplace signature command - optional fan blower system optional fan/blower system (blotkhlsc) important: always check local building codes. This installation must comply with local regulations as well as the national electric code. Wiring 1. Before installing the blower...

  • Page 33

    73d0129 33 dvkhl series gas fireplace 13. Connect the two (2) wiring harness wires to the wires marked (blower) from the ac module and snap wires into clips from step 9. 14. Replace logs. 15. Replace the glass. 16. Replace the front plate below the glass frame. Note: the front plate hides the wire h...

  • Page 34

    34 73d0129 dvkhl series gas fireplace signature command - optional fan blower system fp2136 blower access plates figure 44 - blower access plates fp2136 figure 45 - attach blowers to brackets figure 46 - install new louvers fp2233 attach blower brackets 1/09 fp2233 fp2234 install louvers 1/09 remove...

  • Page 35

    73d0129 35 dvkhl series gas fireplace signature command - operating instructions a. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions for match lighting. B. Before operating smell all around the appliance area for gas. Be sure to smell...

  • Page 36: Operating  Instructions

    36 73d0129 dvkhl series gas fireplace signature command - operating instructions operating instructions 1. Stop! Read the safety information above. 2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 3. With five (5) mi...

  • Page 37

    73d0129 37 dvkhl series gas fireplace signature command system operation instructions features command center • easy access function operation and system configuration • operation confirmation/fault diagnostic indications (led/ buzzer) • on/off/hi/low operation control board • electronic ignition • ...

  • Page 38

    38 73d0129 dvkhl series gas fireplace signature command system operation instructions system configuration/setup system configuration/setup is done on the command center. Intermittent/standing pilot setup (default intermittent) 1. Holding the on button on the command center while turning on the mast...

  • Page 39

    73d0129 39 dvkhl series gas fireplace signature command system operation instructions command center functions/operation turning on the fireplace 1. Turn on the master switch and wait for a beep. 2. Press the on button on the command center. Pilot will light and burner will come on high setting. Pil...

  • Page 40

    40 73d0129 dvkhl series gas fireplace remote control operation remote transmitter operations general figure 48 the rfsc remote control has two (2) operating modes: manual and thermostatic. The control system can be set to a temperature range between 45° f and 90° f. The blower speed, light, rear bur...

  • Page 41

    73d0129 41 dvkhl series gas fireplace flame height setting for thermostatic mode figure 52 1. Hold auto button for five (5) seconds and one number and flame icon will appear in lcd screen. 2. Use the on / ▲ or off / ▼ button to set the desired flame height to 1 (min.) 2 (medium) or 3 (max.). 3. If t...

  • Page 42

    42 73d0129 dvkhl series gas fireplace remote control operation aux control (rear burner shut down) figure 56 1. Press aux button once to turn rear burner off. Aux shows on the lcd. 2. Press aux button again to turn on rear burner. Aux icon disappears. °f fp2149 aux display 12/08 aux fp2149 figure 56...

  • Page 43

    73d0129 43 dvkhl series gas fireplace glass removal glass frame removal 1. Remove the plate located in front of the glass at the bottom. 2. Remove rod provided for screen assembly located beneath the cover plate. 3. Rotate the access doors on the right and left side of the glass toward the glass. 4....

  • Page 44

    44 73d0129 dvkhl series gas fireplace final installation rock wool placement 1. Place rock wool on the front burner to provide glowing embers. For best results, pull the rock wool apart into dime size pieces and place on top of burner. Also place the same size ember over the carry over parts on the ...

  • Page 45

    73d0129 45 dvkhl series gas fireplace log placement burner grate assembly lg593 khldv grate lg593 step 1 lg594 khldv rear log lg594 1. Place the rear log over the grate toward the back by positioning the holes over the large pins located at the right and left. When the log is in place, the back surf...

  • Page 46

    46 73d0129 dvkhl series gas fireplace 4. Place the middle log over the two burners by setting the flat surface over the burner and matching the indenta- tion located underneath the branch over the protrusion located at v-branch on the left front log placed in step #3. Rotate the right end of the log...

  • Page 47

    73d0129 47 dvkhl series gas fireplace log placement 8. Replace glass in reverse order of instructions on page 45. 9. Slide the rings of the screen provided inside the unit above the grate over the rod. Make sure the screen handles are toward the center. 10. Hook the rod screen assemblies over the th...

  • Page 48

    48 73d0129 dvkhl series gas fireplace burner flame the flames from the burner should be visually checked as soon as the heater is installed and peri- odically during normal operation. In normal operation, at full rate, and after operating for about 15 to 30 minutes, the flame should be yellow and sl...

  • Page 49

    73d0129 49 dvkhl series gas fireplace cleaning and maintenance vent system the fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering wi...

  • Page 50

    50 73d0129 dvkhl series gas fireplace troubleshooting standing pilot ignition symptom possible cause action 1. Spark ignitor will not light pilot after repeated triggering of piezo. 2. Pilot will not stay lit after carefully follow- ing lighting instruc- tions. 3. Pilot burning, valve knob turned to...

  • Page 51

    73d0129 51 dvkhl series gas fireplace troubleshooting standing pilot ignition symptom possible cause action 4. Frequent pilot outage problem. 5. The pilot and main burner extinguish while in operation 6. Glass soots 7. Flame burn blue and lifts off burner (ghosting) a. Pilot flame may be too high or...

  • Page 52

    52 73d0129 dvkhl series gas fireplace troubleshooting operation install batteries and/or plug in the ac board flip the master switch (rocker switch) to the on position press the on button on the command center fault no beep in about 8 seconds no beep or no sound from the valve indicating pilot solen...

  • Page 53

    73d0129 53 dvkhl series gas fireplace replacement parts firebox components and accessories 1 2 3 5 6 11a,b 7a,b 8 730024 khldv firebox parts item description qty. Dvkhl400 dvkhl500 1. Bulb 2 73d0020 73d0020 2. Bulb socket 2 73d4521k 73d4521k 3. Glass frame assembly 1 73d1015k 73d0159k 4. Junction bo...

  • Page 54

    54 73d0129 dvkhl series gas fireplace replacement parts standing pilot — millivolt control 1 3 4 5 6 7 8 2c 2i 2t 2 10 11,12,13,14 730024 khldv mv valve parts.

  • Page 55

    73d0129 55 dvkhl series gas fireplace standing pilot – millivolt control replacement parts item description qty. Dvkhl400nv dvkhl400pv dvkhl500nv dvkhl500pv 1. Gas valve assembly 1 37d0117 37d0118 37d0117 37d0118 2. Pilot assembly 1 20h2048 20h2049 20h2048 20h2049 2c. Replacement thermocouple 1 37d1...

  • Page 56

    56 73d0129 dvkhl series gas fireplace replacement parts signature command system 730024 khldv sg parts 12/08 1 2 3 4 14 5 6 7 8 9 13 15.

  • Page 57

    73d0129 57 dvkhl series gas fireplace replacement parts signature command system item description qty. 400dvkhlntsc 400dvkhlptsc 500dvkhlntsc 500dvkhlptsc 1. Gas valve assembly 1 80d0001 80d0002 80d0001 80d0002 2. Pilot assembly 1 80d0039 80d0040 80d0039 80d0040 3. Control box 1 80d0037 80d0038 80d0...

  • Page 58

    58 73d0129 dvkhl series gas fireplace hot 1 2 3 4 5 6 9 7 8 10 730024 khldv vent parts vent components replacement parts.

  • Page 59

    73d0129 59 dvkhl series gas fireplace vent components for 5" x 8" replacement parts for more information about, or instructions for, the venting components referenced above, please contact the component manufaturer: selkirk corporation: www. Selkirkcorp.Com or 800-992-8368 simpson duravent: www. Dur...

  • Page 60

    60 73d0129 dvkhl series gas fireplace logs replacement parts item description qty. 400dvkhl 500dvkhl 1. Log #1 1 73d0539 73d0200 2. Log #2 1 73d0540 73d0201 3. Log #3 1 73d0541 73d0202 4. Log #4 1 73d0542 73d0203 5. Log #5 1 73d0543 73d0204 6. Log #6 1 73d0544 73d0205 7. Log #7 1 73d0545 73d0206.

  • Page 61

    73d0129 61 dvkhl series gas fireplace.

  • Page 62

    62 73d0129 dvkhl series gas fireplace requirements for the commonwealth of massachusetts this product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of massachusetts. Note regarding vented products flex line installation must not exceed 36 inches and mus...

  • Page 63

    73d0129 63 dvkhl series gas fireplace limited lifetime warranty policy lifetime warranty the following components are warranted for life to the original owner, subject to proof of purchase: firebox, combustion chamber, heat exchanger, grate and stainless steel burners. Five year warranty the followi...

  • Page 64

    Mhsc 149 cleveland drive • paris, kentucky 40361 www.Mhsc.Com efficiency ratings model energuide ratings fireplace efficiency (%) 400dvkhlnv 69.6 400dvkhlpv 78.2 400dvkhlnsc n/a 400dvkhlpsc n/a 500dvkhlnv 75.2 500dvkhlpv 69.8 500dvkhlnsc n/a 500dvkhlpsc n/a.