Majestic 500DVM Installation & Operating Instructions Manual

Manual is about: DVM Series

Summary of 500DVM

  • Page 1

    If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – what to do if you smell g...

  • Page 2

    2 75d2525 dvm series direct vent gas fireplace contents thank you and congratulations on your purchase of a majestic fireplace. Please read the installation and operation instructions before using the appliance! Important: read all instructions and warnings carefully before starting installation. Fa...

  • Page 3

    3 75d2525 dvm series direct vent gas fireplace 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flam- mable objects are less than 42" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. This fi...

  • Page 4

    4 75d2525 dvm series direct vent gas fireplace important safety information 14. Do not use any solid fuels (wood, coal, paper, card- board, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with l...

  • Page 5

    5 75d2525 dvm series direct vent gas fireplace product features and code approval • this appliance has been certified for use with either natural or propane gas. See appropriate data plates. • this appliance is not for use with solid fuels. • the appliance is approved for bedroom or bedsitting room ...

  • Page 6

    6 75d2525 dvm series direct vent gas fireplace a b g h i k d l m n r s - min. Rough opening width t u 1/2” 5/8” 1/2” 5/8” v v w min. Rough opening depth 1/2” or 5/8” e f 2 56o ” (64 mm) 5” 2” min. Rough opening height j c o p q 752525 dvm mdv dims ref. 500dvm 600dvm a 41" (1041 mm) 47" (1194 mm) b 4...

  • Page 7

    7 75d2525 dvm series direct vent gas fireplace pre-installation information before you start read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with d...

  • Page 8

    8 75d2525 dvm series direct vent gas fireplace pre-installation information fireplace location plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessor...

  • Page 9

    9 75d2525 dvm series direct vent gas fireplace clearances clearances to combustibles follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material oth...

  • Page 10

    10 75d2525 dvm series direct vent gas fireplace finishing material note: any remote wiring (i.E. Remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction. Only noncombustible materials (i.E. Brick, tile, slate, steel, or other materials with...

  • Page 11

    11 75d2525 dvm series direct vent gas fireplace optional top vent application optional top vent application the appliance is shipped as a rear vent unit. If the installa- tion layout requires the unit to be a top vent configuration the appliance can be converted by following the steps below. When re...

  • Page 12

    12 75d2525 dvm series direct vent gas fireplace installation precautions consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent ...

  • Page 13

    13 75d2525 dvm series direct vent gas fireplace venting installation this fireplace must be vented to the outside. The venting system must never be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent system...

  • Page 14

    14 75d2525 dvm series direct vent gas fireplace venting installation installation planning there are two basic types of direct-vent installation: • horizontal termination • vertical termination it is important to select the proper length of vent pipe for the type of termination you choose. It is als...

  • Page 15

    15 75d2525 dvm series direct vent gas fireplace venting installation v v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i fixed closed operable operable fixed closed v b cfm145a dv termin location 5/01/01 rev. 12/05/01 sta inside ...

  • Page 16

    16 75d2525 dvm series direct vent gas fireplace 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 2 4 6 8 10 12 14 16 18 20 eg: a 34 6 " from floor to center fp2248 sidewall vent graph venting installation how to use the vent graph the vent graph should be read in conjunction with the followin...

  • Page 17

    17 75d2525 dvm series direct vent gas fireplace rear wall vent installation (5" x 8" venting only) when installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance. Only an mhsc brand termination is allowed for this application. ...

  • Page 18

    18 75d2525 dvm series direct vent gas fireplace venting installation hot fp1955 horizontal vent cap figure 17 - install horizontal vent cap vent cap wood screw apply mastic to all sides fp1955 w arn ing do not recess vent termination into any wall. This will cause a fire hazard. Hot fp1956 vinyl sid...

  • Page 19

    19 75d2525 dvm series direct vent gas fireplace max 20" max 20" 36" (914 mm) max. 36" (914 mm) max. Fp1177 max horizontal run venting installation • the maximum number of 90° elbows per side wall installation is three (3). Figure 20 • if a 90° elbow is fitted directly on top of the fireplace flange,...

  • Page 20

    20 75d2525 dvm series direct vent gas fireplace venting installation example: elbow 1 = 90° elbow 2 = 45° elbow 3 = 45° elbow 4 = 90° total angular variation = 270° figure 24 - maximum elbow usage 1 2 3 4 1 2 3 4 1 + 2 + 3 + 4 = 270° • the maximum number of 45° elbows permitted per side wall install...

  • Page 21

    21 75d2525 dvm series direct vent gas fireplace venting installation note: #1222da reducer must be used when 4x6 b\, " venting is preferred. #7tdvp58 reducer must be used when 4"x7" venting is preferred. Reducer must be installed directly onto unit at fireplace collar before vertical rise. Below gra...

  • Page 22

    22 75d2525 dvm series direct vent gas fireplace venting installation vertical through-the-roof applica- tions w arn ing a restrictor disc must be installed on any vertical termination that is higher than 12'. Install restrictor disc as shown in figure 29 for vertically vented applications. Up to thr...

  • Page 23

    23 75d2525 dvm series direct vent gas fireplace venting installation installation for vertical termina- tion 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. Refer to figure 32 to avoid cutti...

  • Page 24

    24 75d2525 dvm series direct vent gas fireplace venting installation fp1969 firestop w room above figure 33 - if area above is a room, install firestop above framed hole as shown firestop nails fp1969 note: if an offset is needed to avoid obstructions, you must support the vent pipe every three (3) ...

  • Page 25

    25 75d2525 dvm series direct vent gas fireplace flex venting installation 1. Flexible ul1777 listed venting may be used in any venting application where rigid direct vent components can be used. All restrictions, clearances and allow- ances that pertain to the rigid piping apply to the flexible vent...

  • Page 26

    26 75d2525 dvm series direct vent gas fireplace termination cap storm collar roof sup- port flashing rigid pipe length flex to pipe adapter firestop ul1777 flex pipe figure 38 - typical vertical flex vent installation fp1975 pipe connection screws (3 places equidistant just above gear clamp) rigid p...

  • Page 27

    27 75d2525 dvm series direct vent gas fireplace flex venting installation 4" x 7" flex pipe if you prefer to use 4" x 7" flex pipe, you must install model 7tdvp58 reducer (5" x 8" to 4" x 7") onto the fireplace collar. Then follow the the assembly guidelines for 5" x 8" flex venting. Termination cap...

  • Page 28

    28 75d2525 dvm series direct vent gas fireplace fireplace installation check gas type use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace according to your gas type. Ga...

  • Page 29

    29 75d2525 dvm series direct vent gas fireplace fireplace installation note : the gas line connection may be made using 1/2" rigid tubing or an approved flex connector. Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition o...

  • Page 30

    30 75d2525 dvm series direct vent gas fireplace check gas pressure and electrical installation - millivolt 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your...

  • Page 31

    31 75d2525 dvm series direct vent gas fireplace electrical installation - millivolt remote wall mounted switch (for millivolt valves only) a remote wall switch and up to fifteen (15) feet of 18 ga. Wire may be used with this appliance. Attach the wall switch in a junction box at the desired location...

  • Page 32

    32 75d2525 dvm series direct vent gas fireplace a. This appliance is equipped with a pilot which must be lit with built-in ignitor while following these instructions exactly. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavi...

  • Page 33: Pilot

    33 75d2525 dvm series direct vent gas fireplace operating instructions - millivolt approved leak testing method you may check for gas leaks with the following methods only: • soap and water solution • an approved leak testing spray • electronic sniffer note: remove any excessive pipe compound from t...

  • Page 34: Pilot

    34 75d2525 dvm series direct vent gas fireplace of f pilo t on pilot fp1937 control knob on operating instructions - millivolt main burner switch the “on/off/rs” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner wi...

  • Page 35

    35 75d2525 dvm series direct vent gas fireplace fp1909a signature command valve alternate view 8/08 signature command - check gas pressure and electrical installation 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the...

  • Page 36

    36 75d2525 dvm series direct vent gas fireplace junction box wiring 1. This should be done before framing the fireplace. Wire the receptacle into an electrical circuit. Wire with minimum 60° c wire in accordance with prevailing codes. 2. Remove the external junction box cover by removing the screw f...

  • Page 37

    37 75d2525 dvm series direct vent gas fireplace to junction box in fireplace optional ac module { white black optional light white black { optional blower white black { optional aux. Green plug in connector connector pin to control board input 300 watt max. Each optional a/c module replaces 6v adapt...

  • Page 38

    38 75d2525 dvm series direct vent gas fireplace to junction box in fireplace white black white black black white green connector pin to contro l box { { optional light optional aux blower (300w max) fp2684 blotsdvsc fan wiring blower (300w max) figure 52 - blotsdvsc blower wiring diagram fp2103 cont...

  • Page 39

    39 75d2525 dvm series direct vent gas fireplace black black white green black black white receptacle junction box 120vac speed control fp2685 blotsdv blower wiring optional fan blower systems blotsdv automatic thermostat blower figure 53 - blotsdv blower wiring diagram fp2685 before installing the b...

  • Page 40

    40 75d2525 dvm series direct vent gas fireplace operating instructions - signature command a. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions for match lighting. B. Before operating smell all around the appliance area for gas. Be sur...

  • Page 41: Operating  Instructions

    41 75d2525 dvm series direct vent gas fireplace operating instructions - signature command operating instructions 1. Stop! Read the safety information above. 2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 3. With f...

  • Page 42

    42 75d2525 dvm series direct vent gas fireplace features command center • easy access function operation and system configuration • operation confirmation/fault diagnostic indications (led/ buzzer) • on/off/hi/med/low operation • optional wall mounting control board • electronic ignition • pilot loc...

  • Page 43

    43 75d2525 dvm series direct vent gas fireplace signature command system operation instructions function operation default setting intermittent/standing hold the on ▲ button while turning on the master switch intermittent pilot setup (beep once for standing pilot, twice for intermittent pilot) pilot...

  • Page 44

    44 75d2525 dvm series direct vent gas fireplace signature command system operation instructions functions/operation turning on the fireplace 1. Turn on the master switch and wait for a beep. 2. Press the on button on the command center or turn on wall switch. Pilot will light and burner will come on...

  • Page 45

    45 75d2525 dvm series direct vent gas fireplace eyebrow, glass frame & brick eyebrow installation remove top louver assembly before installing eyebrow. 1. Unhook top louver assembly. Set aside. Figure 55 2. Attach canopy to underside of top outer shell with three (3) screws provided. Figure 56 3. Ho...

  • Page 46

    46 75d2525 dvm series direct vent gas fireplace logs and rock wool installation lg664 dvm rock wool figure 58 - place rock wool lg664 caut ion do not use the entire bag of rock wool to cover the burner. This could cause the flame to burn poorly and may lead to sooting. Lg665 dvm rear log 2. Place th...

  • Page 47

    47 75d2525 dvm series direct vent gas fireplace logs and rock wool installation lg668 dvm right middle log right middle log figure 61 - place right middle log lg668 4. Place the right middle log by aligning the holes in the bottom of the log with the two pins located on the right side of the burner....

  • Page 48

    48 75d2525 dvm series direct vent gas fireplace cleaning and maintenance burner, pilot and control compart- ment keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner ...

  • Page 49

    49 75d2525 dvm series direct vent gas fireplace cleaning and maintenance vent system the fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is inte...

  • Page 50

    50 75d2525 dvm series direct vent gas fireplace troubleshooting standing pilot ignition symptom possible cause action 1. Spark ignitor will not light pilot after repeated triggering of piezo. 2. Pilot will not stay lit after carefully follow- ing lighting instruc- tions. 3. Pilot burning, valve knob...

  • Page 51

    51 75d2525 dvm series direct vent gas fireplace troubleshooting standing pilot ignition symptom possible cause action 4. Frequent pilot outage problem. 5. The pilot and main burner extinguish while in operation 6. Glass soots 7. Flame burn blue and lifts off burner (ghosting) a. Pilot flame may be t...

  • Page 52

    52 75d2525 dvm series direct vent gas fireplace troubleshooting signature command system operation install batteries and/or plug in the ac board flip the master switch (rocker switch) to the on position press the on button on the command center fault no beep in about 8 seconds no beep or no sound fr...

  • Page 53

    53 75d2525 dvm series direct vent gas fireplace replacement parts firebox components 1 5 3 2 4 7 10 6 9 8 8 752525 dvm firebox parts ref. Description qty. 500dvm 600dvm 1. Junction box assy. 1 26d2128k 26d2128k 2. Top louver assy. 1 56d2134k 56d2262k 3. Bottom louver door assy. 1 56d2135k 56d2263k 4...

  • Page 54

    54 75d2525 dvm series direct vent gas fireplace replacement parts 1 2c 2i 2t 2 4 5 6 3 8 9 7 10 11,12,13,14,15,16 752525 dvm millivolt parts standing pilot - millivolt control.

  • Page 55

    55 75d2525 dvm series direct vent gas fireplace replacement parts standing pilot - millivolt parts ref. Description qty. 500dvmnv 500dvmpv 600dvmnv 600dvmpv 1. Gas valve assy. 1 37d0117 37d0118 37d0117 37d0118 2. Pilot assy. 1 37d0018 37d0019 37d0018 37d0019 2c. Replacement thermocouple 1 37d1067 37...

  • Page 56

    56 75d2525 dvm series direct vent gas fireplace replacement parts signature command system 1 2 3 4 19 5 6 7 8 9 13, 14, 15, 16, 17 752523 mdv dvm sc parts 12.

  • Page 57

    57 75d2525 dvm series direct vent gas fireplace signature command system ref. Description qty. 500dvmnsc 500dvmpsc 600dvmnsc 600dvmpsc 1. Gas valve assy. 1 80d0001 80d0002 80d0001 80d0002 2. Pilot assy. 1 80d0006 80d0007 80d0006 80d0007 3. Control box 1 80d0018 80d0019 80d0018 80d0019 4. Command cen...

  • Page 58

    58 75d2525 dvm series direct vent gas fireplace replacement parts logs ref. Description qty. 500dvm 600dvm 1. Rear log #1 1 75d2016 75d2016 2. Left middle log #2 1 75d2017 75d2017 3. Right middle log #3 1 75d2018 75d2018 4. Left front log #4 1 75d2019 75d2019 5. Right front log #5 1 75d2020 75d2020 ...

  • Page 59

    59 75d2525 dvm series direct vent gas fireplace replacement parts 1 2 2 3 4 5 752525 dvm accessories accessories / field installed options ref. Description qty. 500dvm 600dvm 1. Metal trim - brass 1 brmtk500 brmtk600 1. Metal trim - pewter 1 pwmtk500 pwmtk600 1. Metal trim - black 1 blmtk500 blmtk60...

  • Page 60

    60 75d2525 dvm series direct vent gas fireplace venting components hot 1 2 3 4 5 6 9 7 8 11 10 752523 mdv 4 x 6 vent parts current old simpson simpson duravent duravent qty./ or mhsc or mhsc selkirk metal-fab item box description part no. Part no. Part no. Part no. 1 1 thru-roof flexible pipe termin...

  • Page 61

    61 75d2525 dvm series direct vent gas fireplace venting components vent components for 5" x 8" current old simpson simpson duravent duravent qty./ or mhsc or mhsc selkirk metal-fab item box description part no. Part no. Part no. Part no. 1 1 horizontal high wind termination cap 58dva-hc 1285 5dt-hc ...

  • Page 62

    62 75d2525 dvm series direct vent gas fireplace venting components description model number horizontal vent termination kits rear vent hot touch termination kit w/ 10" to 16" 7tbrhtk adjustable termination pipe, firestop, and hot touch termination w/ siding shield up and out side wall termination ki...

  • Page 63

    63 75d2525 dvm series direct vent gas fireplace venting components description model number vertical vent termination kits vertical vent termination w/ storm collar 7tdvskv (flashing not included) vertical vent termination w/ storm collar - 8 pack 7tdvskv/8 (flashing not included) vertical vent term...

  • Page 64

    64 75d2525 dvm series direct vent gas fireplace.

  • Page 65

    65 75d2525 dvm series direct vent gas fireplace.

  • Page 66

    66 75d2525 dvm series direct vent gas fireplace note regarding vented products this product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of massachusetts. Any residence with a direct vent product must have a co detector installed in the residence. Inst...

  • Page 67

    67 75d2525 dvm series direct vent gas fireplace lifetime warranty the following components are warranted for life to the original owner, subject to proof of pur- chase: firebox, combustion chamber, heat exchanger, grate and stainless steel burners. Five year warranty the following components are war...

  • Page 68

    Mhsc 149 cleveland drive • paris, kentucky 40361 www.Mhsc.Com based on csa p.4.1-09 based on csa p.4.1-09 recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide selon csa p.4.1-09 efficiency ratings model energuide ratings fireplace efficiency (%) 500dvmnv...