Majestic Designer Installation And Operating Instructions Manual

Manual is about: DIRECT VENT GAS FIREPLACE

Summary of Designer

  • Page 1

    Model: designer direct vent gas fireplace installation and operating instructions warnings if the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – do not store or use gasoline or other flammable vap...

  • Page 2

    53d0419 contents important safety information .......................... 3 code approval .................................................. 4 product features .............................................. 5 pre-installation information high elevations ............................................. 6...

  • Page 3

    53d0419 3 • do not touch any electrical switch; do not use any phone in your building . • immediately call your gas supplier from a neigh- bor’s phone. Follow the gas supplier’s instruc- tions. 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other...

  • Page 4

    4 53d0419 important safety information continued from page 3 11. Keep the area around your fireplace clear of combus- tible materials, gasoline, and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or decorations on or around...

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    53d0419 5 product features and code approval figure 1 - designer fireplace • this appliance has been certified for use with either natural or propane gas. See appropriate data plates. • this appliance is not for use with solid fuels. • the appliance is approved for bedroom or bedsitting room install...

  • Page 6

    6 53d0419 pre-installation information orifice sizes, pressures and btus natural gas propane gas manifold press: (w.C.) 3.5" manifold press: (w.C.) 10" maximum supply pressure 10.5" maximum supply pressure 13" minimum supply pressure 4.5" minimum supply pressure 11" before you start read this homeow...

  • Page 7

    53d0419 7 pre-installation information installation and operating instructions this gas fireplace should be installed by a qualified installer in accordance with local build- ing codes and with current csa b149 (.1 or 02) installation codes for gas burning fire- places and equipment. If the unit is ...

  • Page 8

    8 53d0419 pre-installation information important: please read the following carefully remove any plastic from trim parts before turning the fireplace on. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Simil...

  • Page 9

    53d0419 9 pre-installation information 2 7 / 16 ” 44” 18 7 / 8 ” 23 3 / 4 ” 4 7 / 16 ” 39 5 / 8 ” 34 1 / 2 ” 40 15 / 16 ” 1/2” 5/8” 32 3 / 4 ” 530419 see thru dims 10/08 1/2” 5/8” gas/electric see-through and peninsula models 3 1 / 4 ” 44” 24 1 / 2 ” 39 5 / 8 ” 4 7 / 16 ” 18 7 / 8 ” 37 3 / 4 ” 1 3 /...

  • Page 10: A 2

    10 53d0419 fireplace framing it is best to build the firebox framing after the appliance is set in place. Refer to the dimen- sions for your fireplace on pages 10 through 12. The framing headers may rest on the top of the firebox standoffs. The firebox may be installed directly on a combustible floo...

  • Page 11: A 2

    53d0419 11 fireplace framing framing corner fireplace a 2 b a 1 c a1 a2 c fp2037 design corner framing 10/08 gas connection 2 x 2 minimum figure 6 - top view of framing inside corner (right-hand configuration) 2 x 4 minimum x minimum fp2037 figure 7 - framing for corner installation corner framing s...

  • Page 12

    1 53d0419 fireplace framing framing see-through fireplace *note: for ease of installation, frame around the firebox after it has been set. Refer to chart below for specifications. When installing into existing framed (a1) openings, loosen the junction box. Remove the rear-mounted flue pipe adapter. ...

  • Page 13

    53d0419 13 securing fireplace to floor w arning the fireplace must be installed giving full consideration to the clearance and height requirements identified in this manual. Securing fireplace to floor the fireplace must be secured to the floor and/or to framing studs as shown in figure 10. Use two ...

  • Page 14

    14 53d0419 clearances clearances to combustibles mantel clearances note: the combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. W arning follow these instructions caref...

  • Page 15

    53d0419 15 installation precautions consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions. Only a qualified in...

  • Page 16

    16 53d0419 vent installation a minimum of 3" clearance to the top is required along horizontal length until flue pipe penetrates outside wall. W arning a minimum 1" clearance to combustibles permitted all around flue at outside wall rear vent installation w arning this fireplace must be vented to th...

  • Page 17

    53d0419 17 vent installation read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property dama...

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    18 53d0419 vent installation installation planning there are two basic types of direct-vent installation: • horizontal termination • vertical termination it is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. ...

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    53d0419 19 v v v v v v v v d l e b c f b b b b b m i a a j h g a operable fixed closed fixed closed opera- ble k a a a g vent installation figure 16 - horizontal vent termination location vent terminal air supply inlet area where terminals not permitted inside corner detail for horizontal terminatio...

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    0 53d0419 v g combustible = 6" (152mm) noncombustible = 2” (51mm) f combustible = 6" (152mm) noncombustible = 2” (51mm) v v g g = combustible 24"(610mm) noncombustible 18"(457mm) combustible & noncombustible h = 24" (610mm) j = 20" (508mm) v h j c = maximum depth of 48" (1219mm) for alcove location ...

  • Page 21

    53d0419 1 maximum 20" fp2047 rear vent max horizontal distance top view flat installation rear (through the wall) applications when installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • the maximum horizontal distance bet...

  • Page 22

    53d0419 vent installation 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “up” on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained to the flue. Attach the ve...

  • Page 23

    53d0419 3 fp2055 max horizontal run fp2054 max elbows vent installation horizontal termination configurations since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configu- rations apply and ...

  • Page 24

    4 53d0419 1 + 2 + 3 + 4 = 270° 1 2 3 4 1 2 3 4 fp2058 max elbows horizontal termination configuration (continued) • if a 90° elbow is used in the horizontal vent run, the horizontal vent length is reduced by 36" (914 mm). Figure 28. This does not apply if the 90° elbows are used to increase or redir...

  • Page 25

    53d0419 5 vent installation below grade installations when it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the h...

  • Page 26

    6 53d0419 10' maximum fp2061 support straps 40' maximum height 8' minimum height support straps every 3' support straps every 5'vertical fp2061 fp2062 support straps rear 40' maximum height 8' minimum height 10' maximum support straps every 3' fp2062 vertical (through-the-roof) applications this gas...

  • Page 27

    53d0419 7 vent installation figure 36 - if area above is a room, install firestop above framed hole as shown fp2065 firestop above fp2065 firestop nails 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider ...

  • Page 28

    8 53d0419 vent installation 4. Connect a section of pipe and extend up through the hole. Note: if an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. Page 26, figure 33. Whenever possible, use 45° elbows instead of 90° elb...

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    53d0419 9 fireplace installation check gas type use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. Installing gas piping to firepl...

  • Page 30

    30 53d0419 fireplace installation a listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" npt pressure tapping point should be installed upstream of the appliance. Figure 39 important: install main gas valve (equipment shutoff valve) in an accessible loc...

  • Page 31

    53d0419 31 fp1979 millivolt gas valve fp1979 checking gas pressure 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer immediately. 2. To ease installa...

  • Page 32

    3 53d0419 on off optional remote wall switch on off optional remote wall switch pilot hi lo on off th tp th/tp on off rs fp1980 dv wiring diagram remote wall mounted switch a remote wall switch and up to fifteen (15) feet of 18 ga. Wire may be used with this appliance. Attach the wall switch in a ju...

  • Page 33

    53d0419 33 #1 #2 #3 #4 #5 #6 7# electronic valve gray #7 red #2 red #2 black #4 green #6 blue #1 blue yellow yellow white #3 magenta #5 15’ wall switch wire black white switch rs off on transformer secondary 24v white white green black black primary - 120v to junction box pilot assembly spark sense ...

  • Page 34

    34 53d0419 glass removal glass frame removal all three (3) glass frames are replaced the same way. 1. Release two (2) clamps on bottom of fireplace. Figure 43 2. Tilt glass frame out and lift glass frame up until it clears three (3) tabs on top of fire- place. 3. Set glass frame aside. Caution each ...

  • Page 35

    53d0419 35 log placement before you begin - this unit is supplied with eight ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces ...

  • Page 36

    36 53d0419 log placement 5. Position left end of bottom center back log (#3) next to rear end of left log (#1). Align pin on grate with pin hole in bottom of center back log (#3). Snug right end of bottom center back log (#3) to the middle of right log (#2). Figure 46 6. Align pin holes on bottom fr...

  • Page 37

    53d0419 37 log placement 8. Place y-shaped end of top log (#6) on prong four of back of grate. Position other end of top log (#6) in cutout of bottom center log (#3). Figure 49 9. Break up rock wool (ember material) into dime- sized pieces. Place evenly across burner surface and mesh of grate. Figur...

  • Page 38

    38 53d0419 air restrictor adjustment fp2069 air restrictor adjust flue opening air restrictor air restrictor screw (slide left and right) fp2069 figure 51 - adjust baffle on air restrictor plate the fireplace is equipped with a restrictor plate that is located inside the top chamber of the fireplace...

  • Page 39

    53d0419 39 a. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle o...

  • Page 40: Pilo

    40 53d0419 pilo t of f p il o t on continued on next page operating instructions approved leak testing method you may check for gas leaks with the following methods only: • soap and water solution • an approved leak testing spray • electronic sniffer note: remove any excessive pipe compound from the...

  • Page 41: Pilot

    53d0419 41 t pilot of f pilot o n of f pilo t on pilot fp1937 control knob on figure 54 - on position pilot of f pi lo t on fp1935 control knob pilot figure 53 - on/off/rs switch off on rs operating instructions lighting burner main burner switch the “on/off/rs” switch for the main burner can be fou...

  • Page 42

    4 53d0419 fp2070 pilot flame figure 57 - pilot flame thermopile thermocouple fp2070 make sure the gas valve knob is in the "off" position. Wait at least five (5) minutes before starting maintenance. Fireplace must be cold before starting maintenance. Venting system a qualified agency should examine ...

  • Page 43

    53d0419 43 standing pilot ignition troubleshooting symptom possible cause action 1. Spark ignitor will not light pilot after repeated triggering of piezo. A. Wire disconnected. B. Defective ignitor. C. No gas or low gas pressure. D. No propane/lpg in tank a. Open door and check to make sure wire is ...

  • Page 44

    44 53d0419 electronic ignition troubleshooting start 1. Turn gas supply off. 2. Turn on/off switch to “on” power to module (24v normal) yes is there a spark across ignitor sensor gap? Yes turn on gas. Does pilot burner light? Yes does spark stop when pilot is lit? Yes does main burner light? Yes doe...

  • Page 45

    53d0419 45 troubleshooting general troubleshooting symptom possible cause action 1. Glass soots a. Flame impingement on logs a. Install log set per the instructions inspect the injector and air intake area. Make sure this area does not have any blockage from debris and clean. Check gas supply. 2. Fl...

  • Page 46

    46 53d0419 replacement parts log set item description qty. Natural propane 1. Left bottom log (#1) 1 42d0401 42d0401 2. Right bottom log (#2) 1 42d0400 42d0400 3. Bottom center log (#3) 1 42d0403 42d0403 4. Bottom front log (#4) 1 42d0402 42d0402 5. Left log top (#5) 1 42d0404 42d0404 6. Top log (#6...

  • Page 47

    53d0419 47 replacement parts item description qty. Natural propane 1. Junction box 1 26d2128k 26d2128k 2. Large glass assembly (peninsula, see-through) 1* 42d0364k 42d0364k 2. Large glass assembly (corner left, corner right) 1* 42d0366k 42d0366k 3. Small glass assembly (peninsula) 1 42d0365k 42d0365...

  • Page 48

    48 53d0419 standing pilot — millivolt control replacement parts item description qty. Natural propane 1. Gas valve assembly 1 37d0117 37d0118 2. Pilot assembly 1 37d0018 37d0019 2c. Replacement thermocouple 1 37d1067 37d1067 2i. Replacement igniter and wire 1 37d1069 37d1069 2t. Replacement thermopi...

  • Page 49

    53d0419 49 electronic ignition replacement parts item description qty. Natural propane 1. Gas valve assembly 1 37d0016 37d0017 2. Pilot assembly 1 37d0020 37d0021 3. Flexhose with shut-off valve 1 23d6046 23d6046 4. Rocker switch 1 41d0048 41d0048 5. Injector 1 42d0502 42d0503 6. Burner assembly 1 4...

  • Page 50

    50 53d0419 vent components hot 1 3 4 5 6 7 8 9 10 replacement parts 11 qty./ simpson duravent item box description or mhsc part no. 1 1 simpson horizontal high wind termination 985 1 1 deflector and firestop bhrtk 1 1 horizontal rigid pipe termination kit with horizontal termination cap with built-i...

  • Page 51

    Note regarding vented products this product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of massachusetts. Any residence with a direct vent product must have a co detector installed in the residence. Installation of the fireplace or vented gas log in t...

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    5 53d0419 notes.

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    53d0419 53 notes.

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    54 53d0419 notes.

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    Limited lifetime warranty policy lifetime warranty the following components are warranted for life to the original owner, subject to proof of purchase: firebox, combustion chamber, heat exchanger, grate and stainless steel burners. Five year warranty the following components are warranted five (5) y...

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    October 2008 p/n 63d0419 • rev. 9 mhsc 149 cleveland drive • paris, kentucky 40361 www.Mhsc.Com.