Majestic DV6000 Installation And Operating Instructions Manual

Manual is about: Direct Vent

Summary of DV6000

  • Page 1

    Model: dv6000 direct vent gas fireplace installation and operating instructions if the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – do not store or use gasoline or other flammable vapors and liqu...

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    53d0419 dv6000 gas fireplace contents important safety information ......................................3 product features ..........................................................5 code approval ..............................................................5 pre-installation information high elev...

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    53d0419 dv6000 gas fireplace 3 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flammable objects are less than 4" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. This fireplace reaches hig...

  • Page 4

    4 53d0419 dv6000 gas fireplace important safety information and code approval 14. Do not use any solid fuels (wood, coal, paper, card- board, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with...

  • Page 5

    53d0419 dv6000 gas fireplace 5 product features and code approval product specifications • this appliance has been certified for use with either natural or propane gas. See appropriate data plates. • this appliance is not for use with solid fuels. • the appliance is approved for bedroom or bedsittin...

  • Page 6

    6 53d0419 dv6000 gas fireplace pre-installation information orifice sizes, pressures and btus natural gas propane gas manifold press: (w.C.) 3.5" manifold press: (w.C.) 10" maximum supply pressure 10.5" maximum supply pressure 13" minimum supply pressure 4.5" minimum supply pressure 11" before you i...

  • Page 7

    53d0419 dv6000 gas fireplace 7 23 6m ” 39 6 ” 18 (6 ” 4 (6qe ” 2 (6qe ” 44” 34 56o ” 40 56qe ” 5/8” 1/2” 32 6m ” cl 5/8” 1/2” 420200 6000dv penin dims fireplace dimensions gas/electric access see-through and peninsula model dimen- sions 32 56m ” 3 56m ” 18 (6 ” 4 (6qe ” 39 6 ” 24 56o ” 1 6m ” 19 56o...

  • Page 8

    8 53d0419 dv6000 gas fireplace it is best to build firebox framing after the appliance is set in place. Refer to the dimensions for your fireplace on page 7. The framing headers may rest on the top of the firebox standoffs. The firebox may be installed directly on a combustible floor or raised on a ...

  • Page 9

    53d0419 dv6000 gas fireplace 9 framing fireplace framing see through fireplace * note: for ease of installation, frame around the firebox after it has been set. Refer to chart below for specifications. When installing into existing framed (a1) openings, loosen the junction box. Remove the rear-mount...

  • Page 10

    10 53d0419 dv6000 gas fireplace pre-installation information this gas fireplace should be installed by a qualified installer in accordance with local building codes and with current csa-b149 (.1 or .) installation codes for gas burning fireplaces and equipment. If the unit is being installed in a mo...

  • Page 11

    53d0419 dv6000 gas fireplace 11 a. Wall location y minimum distance between a glass panel and a parallel wall = 4" z minimum distance between the edge of a glass panel and an adjacent wall = 3" b. Island location x (maximum length of horizontal venting = 0'. Refer to the venting section of this manu...

  • Page 12

    1 53d0419 dv6000 gas fireplace secure fireplace to floor the fireplace must be secured to the floor and/or to framing studs as shown in figure 7 . Use two () wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side bracket...

  • Page 13

    53d0419 dv6000 gas fireplace 13 clearances clearances to combustibles mantel clearances note: the combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. W arn in g follow t...

  • Page 14

    14 53d0419 dv6000 gas fireplace installation precautions note: this appliance must be installed with a majestic approved venting system only. Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before install...

  • Page 15

    53d0419 dv6000 gas fireplace 15 1" 1" 1" 3" fp2280 vent pipe clear vent installation figure 9 - combustible clearances for vent pipe a minimum of 3" clearance to the top is required along horizontal length until flue pipe penetrates outside wall. A minimum 1" clearance to combustibles permitted all ...

  • Page 16

    16 53d0419 dv6000 gas fireplace vent installation optional top vent application the appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appli- ance can be converted by following the steps below. When removing and refitting the pla...

  • Page 17

    53d0419 dv6000 gas fireplace 17 vent installation installation planning there are two basic types of direct-vent installation: • horizontal termination • vertical termination it is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note...

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    18 53d0419 dv6000 gas fireplace v v v v v v v v d l e b c f b b b b b m i a a j h g a operable fixed closed fixed closed opera- ble k a a a g vent installation vent terminal air supply inlet area where terminals not permitted inside corner detail for horizontal termination minimum distances a = clea...

  • Page 19

    53d0419 dv6000 gas fireplace 19 vent installation termination clearances for buildings with combustible and noncombustible exteriors figure 13 - allowable venting chart how to use the vent graph the vent graph should be read in conjunction with the following vent installation instructions to determi...

  • Page 20

    0 53d0419 dv6000 gas fireplace rear wall vent installation when installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • the maximum horizontal distance between the rear of the appliance and the outside face of the rear wall...

  • Page 21

    53d0419 dv6000 gas fireplace 1 vent installation 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “up” on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained. At...

  • Page 22

    53d0419 dv6000 gas fireplace vent installation horizontal termination configurations since it is very important that the venting system maintain its bal- ance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered ...

  • Page 23

    53d0419 dv6000 gas fireplace 3 • if a 90° elbow is used in the horizontal vent run, the horizontal vent length is reduced by 36" (914 mm). Figure 24. This does not apply if the 90° elbows are used to increase or redirect a vertical rise. Figure 24 example: according to the vent graph, figure 21 , th...

  • Page 24

    4 53d0419 dv6000 gas fireplace vent installation below grade installations when it is not possible to meet the required vent terminal clearances of 1" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from...

  • Page 25

    53d0419 dv6000 gas fireplace 5 fp2308 support straps vertical through-the-roof applications this gas fireplace has been approved for, • vertical installations up to 40' (1 m) in height. Up to a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. F...

  • Page 26

    6 53d0419 dv6000 gas fireplace 9 1 / 2 " 9 1 / 2 " fp1970 firestop no room vent installation installation for vertical termination 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, con- sider an offset. Refer to ...

  • Page 27

    53d0419 dv6000 gas fireplace 7 vent installation 4. Connect a section of pipe and extend up through the hole. Note: if an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. Refer to page 25, figure 29 . Whenever possible, us...

  • Page 28

    8 53d0419 dv6000 gas fireplace fireplace installation check gas type use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. Installing...

  • Page 29

    53d0419 dv6000 gas fireplace 9 note : the gas line connection may be made using 1 / " rigid tubing or an approved flex connector. Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the national fuel gas code ansi.Z3.1,...

  • Page 30

    30 53d0419 dv6000 gas fireplace 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer immediately. . To ease installation, a 30" (76 mm) flex line with m...

  • Page 31

    53d0419 dv6000 gas fireplace 31 remote wall mounted switch a remote wall switch and up to fifteen (15) feet of 18 ga. Wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 37 . Do not extend beyond the wall switch wire length provi...

  • Page 32

    3 53d0419 dv6000 gas fireplace electrical installation electronic pilot ignition wiring remote wall switch position the wall switch. Do not extend beyond the 15 feet of wire. Optional dc remote systems these instructions replace the section entitled hearth mount in the millivolt hand held remote ins...

  • Page 33

    53d0419 dv6000 gas fireplace 33 fp2310 remove glass glass removal glass frame removal all three (3) glass frames are replaced the same way. 1. Release two clamps on bottom of fireplace. Figure 39 . Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3. Set gl...

  • Page 34

    34 53d0419 dv6000 gas fireplace log placement install logs and rock wool (ember material) in firebox 1. Remove glass frame. Refer to glass frame removal, page 33. . Carefully remove logs from wrapping. 3. Place left log (#1) on left end of grate. Line up two () pin holes in bottom of log with two ()...

  • Page 35

    53d0419 dv6000 gas fireplace 35 lg640 dv6000 bot ctr back log figure 42 - install bottom center log (#3) bottom center back log (#3) pin lg640 lg642 dv6000 left top log 5. Position left end of bottom center back log (#3) beside rear end of left log (#1). Line up pin on grate with pin hole in bottom ...

  • Page 36

    36 53d0419 dv6000 gas fireplace lg644 dv6000 rockwool log placement figure 46 - rock wool placement 8. Place y-shaped end of top log (#6) on on prong four of back of grate. Position other end of top log (#6) in cutout of bottom center log (#3). Figure 45 rock wool l643 dv6000 top log figure 45 - ins...

  • Page 37

    53d0419 dv6000 gas fireplace 37 air restrictor adjustment the fireplace is equipped with a restrictor plate that is located inside the top chamber of the fireplace. Depending upon the vent configuration, you may be required to adjust the restrictor position 1. Remove glass frame. Refer to glass fram...

  • Page 38

    38 53d0419 dv6000 gas fireplace operating instructions a. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because so...

  • Page 39: Pilot

    53d0419 dv6000 gas fireplace 39 operating instructions pilot of f p il o t on fp1935 control knob pilot continued on next page approved leak testing method you may check for gas leaks with the following methods only: • soap and water solution • an approved leak testing spray • electronic sniffer if ...

  • Page 40: Pilot

    40 53d0419 dv6000 gas fireplace operating instructions pilot of f pilot o n of f pilo t on pilot fp1937 control knob on figure 50 - on position pilot of f p il o t on fp1935 control knob pilot figure 49 - on/off/rs switch off on rs lighting burner main burner switch the “on/off/rs” switch for the ma...

  • Page 41

    53d0419 dv6000 gas fireplace 41 cleaning and maintenance make sure the gas valve knob is in the “off” position. Wait at least five (5) minutes before start- ing maintenance. Fireplace must be cold before starting maintenance. Venting system a qualified agency should examine the venting system annual...

  • Page 42

    4 53d0419 dv6000 gas fireplace troubleshooting standing pilot ignition symptom possible cause action 1. Spark ignitor will not light pilot after repeated triggering of piezo. . Pilot will not stay lit after carefully follow- ing lighting instruc- tions. 3. Pilot burning, valve knob turned to “on”, s...

  • Page 43

    53d0419 dv6000 gas fireplace 43 troubleshooting electronic ignition start 1. Turn gas supply off. . Turn on/off switch to “on” power to module (4v normal) yes is there a spark across ignitor sensor gap? Yes turn on gas. Does pilot burner light? Yes does spark stop when pilot is lit? Yes does main bu...

  • Page 44

    44 53d0419 dv6000 gas fireplace troubleshooting general troubleshooting glass replacement and blower • never operate fireplace if glass is broken. • replace any glass that is chipped, cracked, or broken. Replacement glass assemblies must be supplied by fireplace manufacturer — no substitute material...

  • Page 45

    53d0419 dv6000 gas fireplace 45 replacement parts logs w arn in g failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Ref. Description qty natural propane 1. Left bott...

  • Page 46

    46 53d0419 dv6000 gas fireplace replacement parts are available through your retailer replacement parts w arn in g failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. ...

  • Page 47

    53d0419 dv6000 gas fireplace 47 standing pilot – millivolt control replacement parts 1 2c 2i 2t 2 4 5 6 3 7 8 9,10,11,12 420200 dv6000 millivolt parts ref. Description qty natural propane 1. Gas valve assy 1 37d0117 37d0118 . Pilot assy 1 0h048 0h049 c. Replacement thermocouple 1 37d1067 37d1067 i. ...

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    48 53d0419 dv6000 gas fireplace electronic ignition replacement parts 1 3 4 5 7 8 9 lo hi 2 24v #6 24v gnd #5 pv #3 mv/pv #2 mv #1 gnd (burner) #4 sense #8 s p ark #9 420200 dv6000 elect parts 6 ref. Description qty natural propane 1. Gas valve assy 1 37d0016 37d0017 . Pilot assy 1 37d000 37d001 3. ...

  • Page 49

    53d0419 dv6000 gas fireplace 49 vent components replacement parts hot 1 2 3 4 5 6 9 7 8 11 10 420200 dv6000 vent components simpson durvent ref. Qty/box description or mhsc pt. No. 1. 1 simpson horizontal high wind termination 985 horizontal square termination cap w/ built-in vinyl siding standoff, ...

  • Page 50

    50 53d0419 dv6000 gas fireplace massachusetts residents only: please read and follow these special requirements note regarding vented products this product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of massa- chusetts. Any residence with a direct ven...

  • Page 51

    53d0419 dv6000 gas fireplace 51 (c) manufacturer requirements - gas equipment venting system provided. When the manufacturer of product approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by ...

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    5 53d0419 dv6000 gas fireplace.

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    53d0419 dv6000 gas fireplace 53.

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    54 53d0419 dv6000 gas fireplace.

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    53d0419 dv6000 gas fireplace 55 limited lifetime warranty policy lifetime warranty the following components are warranted for life to the original owner, subject to proof of purchase: firebox, combustion chamber, heat exchanger, grate and stainless steel burners. Five year warranty the following com...

  • Page 56

    March 2009 53d0419 • rev. 10 mhsc 149 cleveland drive • paris, kentucky 40361 www.Mhsc.Com efficiency ratings model energuide ratings fireplace efficiency (%) dv6000nv dv6000pn dv6000ne dv6000pe.