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Majestic ECHEL36IN Installation Manual

Manual is about: ECHELON II SERIES

Summary of ECHEL36IN

  • Page 1

    1 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 models: installation manual installation and appliance setup installer: leave this manual with party responsible for use and operation. Owner: retain this manual for future reference. Notic...

  • Page 2

    2 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 safety alert key: • danger! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • warning! Indicates a hazardous situation which, if not avoided co...

  • Page 3: Attention Installer:

    3 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 installation standard work checklist customer: lot/address: model (circle one): echel36in echel48in echel60in echel36stin echel48stin echel72in date installed: location of fireplace: instal...

  • Page 4

    4 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 b. Glass specifi cations this appliance is equipped with 5 mm ceramic glass. Re- place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass. This product is ...

  • Page 5

    5 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 e. Non-combustible materials specifi cation material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plas...

  • Page 6

    6 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 h. Requirements for the commonwealth of massachusetts for all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part ...

  • Page 7

    7 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 2 2 getting started installation and service of this appliance should be performed by qualifi ed personnel. Hearth & home technologies suggests nfi certifi ed or factory trained professiona...

  • Page 8

    8 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 d. Inspect appliance and components • carefully remove the appliance and components from the packaging. • the vent system components and decorative doors and fronts may be shipped in separa...

  • Page 9

    9 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 3 3 framing and clearances figure 3.1 appliance dimensions - echel36in, echel48in a. Appliance/decorative front dimension diagrams dimensions are actual appliance dimensions. Use for refere...

  • Page 10

    10 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 location echel60in echel72in inches millimeters inches millimeters a 74 1880 86 2184 b 63-1/8 1603 75-1/8 1908 c 15-5/8 397 15-5/8 397 d 48-1/2 1232 48-1/2 1232 e 4 102 4 102 f 8-9/16 217 ...

  • Page 11

    11 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 3.3 appliance dimensions - echel36stin, echel48stin location echel36stin echel48stin inches millimeters inches millimeters a 50 1270 62 1575 b 39-1/4 997 51-1/8 1299 c 15-5/8 397 15...

  • Page 12

    12 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 3.4 picture frame front dimensions pff decorative front location echel36in echel48in echel60in inches millimeters inches millimeters inches millimeters a 37-1/4 946 49-1/4 1250 61-1...

  • Page 13

    13 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 3.5 clean face trim front decorative front dimensions clean face trim decorative front location echel36in echel48stin echel48in echel48stin echel60in echel72in inches millimeters in...

  • Page 14

    14 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 b. Clearances to combustibles when selecting a location for the appliance it is important to consider the required clearances to walls. See figure 3.6 and figure 3.7. Warning! Risk of fire...

  • Page 15

    15 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 c c b a d d figure 3.7 appliance locations: echelon see-through models notice: this see-through appliance is not designed or approved for an indoor/outdoor application. Model a b c d echel...

  • Page 16

    16 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 b d a header depth** c appliance may be installed off of floor*** figure 3.8 clearances to combustibles: echelon single-sided models minimum framing dimensions* echel48in a b c d e f g h i...

  • Page 17

    17 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 3.9 clearances to combustibles: echelon see-through models minimum framing dimensions* a b c d e f g h i j rough opening (vent pipe) rough opening (height) rough opening (depth) rou...

  • Page 18

    18 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 d. Floor protection notice: install appliance on hard metal or wood surfaces extending full width and depth. Do not install directly on carpeting, vinyl, tile or any combustible material o...

  • Page 19

    19 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. Vent termination minimum clearances roof pitch h (min.) ft. Flat to 6/12...........................................................1.0* over 6/12 to 7/12 ..................................

  • Page 20

    20 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 b. Chimney diagram figure 4.3 minimum clearances for termination o n p r q x = air supply inlet a = 12 inches.................Clearances above grade, veranda, porch, deck or balcony b = 12...

  • Page 21

    21 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 c. Approved pipe this appliance is approved for use with hearth & home technologies dvp venting systems. Refer to section 12.A for vent component information and dimensions. Do not mix pip...

  • Page 22

    22 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 d. Use of elbows diagonal runs have both vertical and horizontal vent as- pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. Se...

  • Page 23

    23 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 general rules: • when penetrating a combustible wall, a wall shield fi restop must be installed. • when penetrating a combustible ceiling, a ceiling fi restop must be installed. • horizont...

  • Page 24

    24 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 4.9 top vent - horizontal termination venting with 1 elbow h 1 v 1 fire risk. Explosion risk. Do not pack insulation or other combustibles between ceiling fi restops. • always maint...

  • Page 25

    25 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 4.10 top vent - horizontal termination venting with 2 elbows note: use dvp series components only. Echel36in, echel48in v 1 minimum h 1 + h 2 maximum 2 ft. 610 mm 1.5 ft. 457 mm 3 f...

  • Page 26

    26 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 4.11 echel36stin, echel48stin v 1 + v 2 minimum h 1 + h 2 maximum 3 ft. 914 mm 6 ft. 1.8 m 4 ft. 1.2 m 9 ft. 2.7 m 5 ft. 1.5 m 12 ft. 3.7 m 6 ft. 1.8 m 15 ft. 4.6 m 7 ft. 2.1 m 18 f...

  • Page 27

    27 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 4.12 vertical vent maximum note: if installing a vertical vent/termination off the top of the appliance, the optional exhaust restrictor may be needed. V v = 3 ft min. (1m), 50 ft. ...

  • Page 28

    28 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 exhaust restrictors are recommended for these vertically terminated products which have excessive draft. Exhaust restrictors will compensate for high draft, and restore vi- sual fl ame hei...

  • Page 29

    29 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 4.16 top vent - vertical termination venting with 2 elbows echel36in, echel48in, echel60in v 1 + v 2 minimum h maximum 2 ft. 610 mm 4 ft. 1.2 m 3 ft. 914 mm 9 ft. 2.7 m 4 ft. 1.2 m ...

  • Page 30

    30 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 4.17 top vent - vertical termination venting with 3 elbows note: use dvp series components only. Echel36in, echel48in, echel60in v 1 + v 2 minimum h 1 + h 2 maximum 2 ft. 610 mm 4 f...

  • Page 31

    31 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. Pipe clearances to combustibles warning! Risk of fire! Maintain air space clearance to vent. Do not pack insulation or other combustibles: • between ceiling fi restops • between wall sh...

  • Page 32

    32 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 5.3 installing ceiling firestop figure 5.4 installing the attic shield c. Install the ceiling firestop a ceiling fi restop must be used between fl oors and attics. • dvp pipe only -...

  • Page 33

    33 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 e. Installing the optional heat-zone ® gas kit • locate the heat-zone ® ports on the left and right sides of the appliance. See figure 5.5. Remove the knockouts from the appliance with a t...

  • Page 34

    34 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 caution! Risk of cuts, abrasions or flying debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. B. Vent collar preparation 6 6 appliance prep...

  • Page 35

    35 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 c. Securing and leveling the appliance warning! Risk of fire! Prevent contact with: • sagging or loose insulation • insulation backing or plastic • framing and other combustible materials ...

  • Page 36

    36 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 6.8 install factory-included non-combustible facing material d. Installing non-combustible facing material warning! Risk of fire! • follow these instructions exactly. • facing mater...

  • Page 37

    37 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 7 7 venting and chimneys a. Assemble vent sections attach vent to the firebox assembly note: the end of the pipe sections with the lanced tabs will face toward the appliance. Attach the fi...

  • Page 38

    38 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 7.5 slip section pilot holes figure 7.6 screws into slip section pilot hole pilot hole b. Assemble slip sections • slide the inner fl ue of the slip section into the inner fl ue of ...

  • Page 39

    39 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 d. Disassemble vent sections • rotate either section (see figure 7.9) so the seams on both pipe sections are aligned as shown in figure 7.10 • pull carefully to separate the pieces of pipe...

  • Page 40

    40 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 e. Vertical termination requirements install metal roof flashing • see minimum vent heights for various pitched roofs (figure 7.11) to determine the length of pipe to extend through the ro...

  • Page 41

    41 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 termination cap (1 of 3) storm collar caulk screws figure 7.14 figure 7.14 install vertical termination cap • attach the vertical termination cap by sliding the inner collar of the cap int...

  • Page 42

    42 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 note: when using termination caps with factory-supplied heat shield attached, no additional wall shield fi restop is required on the exterior side of a combustible wall. Install horizontal...

  • Page 43

    43 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. General information warning! Risk of shock or explosion! Do not wire 110-120 vac to the valve or to the appliance wall switch. Incorrect wiring will damage controls. Notice: this applia...

  • Page 44

    44 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 accessories requirements • this appliance ships standard with a remote control. Wiring for optional hearth & home technologies approved accessories should be done now to avoid reconstructi...

  • Page 45

    45 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. Fuel conversion • make sure the appliance is compatible with available gas types. • conversions must be made by a qualified service technician using hearth & home technologies specifi e...

  • Page 46

    46 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 pilot shield burner assembly echel36in/echel36stin echel48in/echel48stin media tray figure 9.3. Media tray with burner and pilot shield (echel36in/echel36stin/echel46in/echel48stin) 4. Tur...

  • Page 47

    47 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 9.7. Gas fitting access with bottom glass shield removed figure 9.6. Gas and electrical access - remove glass window gas valve gas access d. Gas connection • refer to reference sect...

  • Page 48

    48 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 9.8 air shutter location f. Air shutter setting air shutter settings may be adjusted by a qualifi ed install- er at the time of installation. The air shutter is set at the factory f...

  • Page 49

    49 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 10 10 finishing a. Facing and finishing instructions warning! Risk of fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing closer than the minimums listed must...

  • Page 50

    50 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 10.1 screw length requirements note: it is acceptable to use a high temperature silicone sealant to adhere drywall to lower cover panel. Finish and sealing joints all joints between...

  • Page 51

    51 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 facing material • facing and/or fi nishing materials must not interfere with air fl ow through louvers or decorative fronts. • facing and/or fi nishing materials must never overhang into t...

  • Page 52

    52 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 10.3 finishing materials - see-through models bottom finishing template 1/2 in. Thick wall sheathing 1/2 in. Installed non-combustible board non-combustible finishing material overl...

  • Page 53

    53 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 notice: this one inch maximum not only includes the decorative fi nish materials (marble, tile, slate, etc) but also the thin set, lath and adhesive used to attach the decorative fi nish m...

  • Page 54

    54 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 non-combustible finish materials notice: this four inch maximum not only includes the decorative fi nish materials (marble, tile, slate, etc) but also the thin set, lath and adhesive used ...

  • Page 55

    55 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 10.8 finishing and facing materials - inside fit cft decorative front only trim ring cft fronts only 12 in. Max non-combustible hearth finishing - raised hearth in front of applianc...

  • Page 56

    56 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 warning! Risk of fire! Do not apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed in this manual. Overlapping materi...

  • Page 57

    57 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 0-4 inch thickness-inside fit method 0-4 inches finishing (inside fit): see figure 10.10 the required measurements to ensure hte proper fi t of the pff. The top and bottom will have a 1/2 ...

  • Page 58

    58 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 c. Mantel and wall projections warning! Risk of fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing closer than the minimums listed must be constructed entire...

  • Page 59

    59 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 non-combustible mantels note: all measurements in inches. Figure 10.14 minimum vertical and maximum horizontal dimensions of non-combustibles - overlap fit finishing measurements from top ...

  • Page 60

    60 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 11 11 appliance setup c. Clean the appliance clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity. Figure 11.1 fixed glass assembly a....

  • Page 61

    61 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 f. Install media (included) a media kit is included for use with the echelon mod- els. Install glass media as instructed. Use the chart below to determine the amount of media to use for th...

  • Page 62

    62 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 5. Remove the screw, noted in figure 3, from the media placement jig and carefully lift the jig out of the appliance. Do not allow any pieces of media to fall into the area in front of the...

  • Page 63

    63 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 figure 6. Media installed no media allowed no media allowed no media in glass rail no media in glass rail figure 8. Install bottom glass shield troubleshooting after the initial start up b...

  • Page 64

    64 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 12 12 reference materials a. Vent components diagrams 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (3...

  • Page 65

    65 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. Vent components diagrams (continued) figure 12.2 dvp vent components dvp-hpc1 dvp-hpc2 dvp-trap1 dvp-trap2 dvp-trapk2 dvp-trapk1 dvp-trap horizontal termination cap 15-1/8 in. (384 mm) ...

  • Page 66

    66 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. Vent components diagrams (continued) figure 12.3 dvp vent components 13-1/4 in. (337 mm) 24-5/8 in. (625 mm) 27-1/2 in. (699 mm) rf6 roof flashing multi-pak 31 in. (787 mm) 24-5/8 in. (...

  • Page 67

    67 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 a. Vent components diagrams (continued) figure 12.4 dvp vent components 7-1/4 in. 12 in. 305 mm (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) dvp-tvhw verticaltermination cap (highwind) ...

  • Page 68

    68 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 optional wire harness description part number 10 ft. Pv wire harness pvi-wh10 20 ft. Pv wire harness pvi-wh20 40 ft. Pv wire harness pvi-wh40 60 ft. Pv wire harness pvi-wh60 80 ft. Pv wire...

  • Page 69

    69 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 required wire harness description part number 10 ft pv wire harness pvi-wh10 20 ft pv wire harness pvi-wh20 40 ft pv wire harness pvi-wh40 60 ft pv wire harness pvi-wh60 80 ft pv wire harn...

  • Page 70

    70 majestic • echel36in/stin, echel48in/stin, echel60in, echel72in installation manual • 2406-970 rev. C • 1/17 b. Accessories remote controls, wall controls and wall switches follow the instructions supplied with the control installed to operate your fi replace: for safety: • install a switch lock ...