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  5. Homeowner's Installation And Operating Manual

Majestic Fireplaces DV360 Homeowner's Installation And Operating Manual

Manual is about: Direct Vent Gas Fireplace

Summary of DV360

  • Page 1

    Installer / consumer safety information please read this manual before installing and using appliance warning! If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. For our safety installation and service m...

  • Page 2: Table of Contents

    2 dv360/580 series direct vent gas fireplace 20010667 table of contents please read the installation & operating instructions before using appliance. Thank you and congratulations on your purchase of a cfm corporation fireplace. Important: read all instructions and warnings carefully before starting ...

  • Page 3

    3 dv360/580 series direct vent gas fireplace 20010667 installation & operating instructions this gas appliance should be installed by a qualified installer, preferably nfi or wett (canada) certified, in accordance with local building codes and with current csa-b149.1 installation codes for gas burning...

  • Page 4

    4 dv360/580 series direct vent gas fireplace 20010667 fireplace dimensions (installed as top vent) 2261b dv360 specs - top vent 1/25/00 djt s - rough opening width rough opening height electrical access rough opening depth gas line access v v w k u t h i j p q k o n f d e g g a c r m l b recessed na...

  • Page 5

    5 dv360/580 series direct vent gas fireplace 20010667 fireplace dimensions (installed as rear vent) 2261a dv360 specs rear vent 1/25/00 djt h r - rough opening width gas line access rough opening height electrical access rough opening depth u u v t j s i j p o n m g f d e g a c q l k b recessed nail...

  • Page 6

    6 dv360/580 series direct vent gas fireplace 20010667 clearance to combustibles top of unit to ceiling ................................. 36” (914 mm) front of unit to combustibles ................... 36” (914 mm) appliance top of standoff ....................................... 0” (0 mm) bottom .......

  • Page 7

    7 dv360/580 series direct vent gas fireplace 20010667 j f g h i mantel leg cfm164a mantel leg chart 06/22/01 sta cfm170 dv builder front view o n m l k black surround face cfm164a side of combustion chamber cfm170 mantel mantel leg from side ref. Leg depth ref. Of comb. Opening f 10” (254 mm) k 11 ¹...

  • Page 8

    8 dv360/580 series direct vent gas fireplace 20010667 gas specifications max. Min. Gas input input model fuel control b.T.U.H b.T.U.H. Dv360rn natural gas millivolt hi/lo 30,000 18,500 dv360rp propane millivolt hi/lo 30,000 17,000 dv360en natural gas 24 volt hi/lo 30,000 18,500 dv360ep propane 24 vol...

  • Page 9

    9 dv360/580 series direct vent gas fireplace 20010667 alternate switch location the remote switch can be installed on either side of the access door. Mount the switch to the switch bracket provided. Screw the bracket on either side of the frame, line up the screws with the prepunched holes. (fig. 8)...

  • Page 10

    10 dv360/580 series direct vent gas fireplace 20010667 power cord circuit board on/off switch or wall thermostat valve red white blue yellow purple black white green pilot sensing pilot igniter orange l1 l2 m o p o fp1571 sit822 synetek wiring 4/05 fig. 10 sit822 valve with synetek electronic contro...

  • Page 11

    11 dv360/580 series direct vent gas fireplace 20010667 optional top vent application the dv360/580 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below. 1. Remove the 10 screws securing outer collar adapter to fireplace. (fig. 11) 2....

  • Page 12

    12 dv360/580 series direct vent gas fireplace 20010667 general venting your fireplace is approved to be vented either through the side wall, or vertical through the roof. • only cfm corporation venting components spe- cifically approved and labelled for this fireplace may be used. • venting terminals s...

  • Page 13

    13 dv360/580 series direct vent gas fireplace 20010667 fig. 15 vent termination locations. V v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i operable operable fixed closed v b cfm145a dv termin location 5/01/01 rev...

  • Page 14

    14 dv360/580 series direct vent gas fireplace 20010667 fig. 16 termination clearances. General information assembling vent pipes canadian installations the venting system must be installed in accordance with the current csa-b149.1 installation code. Usa installations the venting system must conform ...

  • Page 15

    15 dv360/580 series direct vent gas fireplace 20010667 twist lock pipes when using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent sectio...

  • Page 16

    16 dv360/580 series direct vent gas fireplace 20010667 fp836 rear vent-top view 11/21/98 rear vent top view, corner installation fp836 fig. 21 rear vent application, one 45° elbow. Rear wall vent installation twist lock pipe step 1 locate and cut the vent opening in the wall. For combustible walls fi...

  • Page 17

    17 dv360/580 series direct vent gas fireplace 20010667 fp1005 side view vent termination 1/25/00 djt finished wall vent termination fp1005 fig. 24 side view of final unit location. Rear wall vent installations - flex vent pipe follow steps 1 and 2 on page 15. Step 3 install the 4” (102 mm) flex vent p...

  • Page 18

    18 dv360/580 series direct vent gas fireplace 20010667 3 x 90° elbows 3 x 90° elbows fp1176 fig. 27 maximum three (3) 90° elbows per installation. • if a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). (fig. 29, 30) this d...

  • Page 19

    19 dv360/580 series direct vent gas fireplace 20010667 vertical sidewall installation twist lock pipe step 1 locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut ope...

  • Page 20

    20 dv360/580 series direct vent gas fireplace 20010667 step 7 apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes over...

  • Page 21

    21 dv360/580 series direct vent gas fireplace 20010667 below grade installation when it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm)...

  • Page 22

    22 dv360/580 series direct vent gas fireplace 20010667 max. Height 40’ (12.2 m) min. Height 8’ (2.4 m) max. 10’ (3 m) support straps every 3’ (.9 m) max. Height 40’ (12.2 m) min. Height 8’ (2.4 m) max. 10’ (3 m) fp1183 fig. 40 support straps for horizontal runs. 1 2 3 4 1 2 3 4 fp1179 fig. 41 maximu...

  • Page 23

    23 dv360/580 series direct vent gas fireplace 20010667 fp1184 typical roof/ceiling support apps. Typical roof support application typical ceiling support application fp1184 fig. 43 venting supports. Min. 2' (610 mm) fp1185 fig. 44 minimum termination to roof clearance. Twl101a twist lock pipe 2/8/99...

  • Page 24

    24 dv360/580 series direct vent gas fireplace 20010667 584e venting components telescope vent 2/25/99 djt 10/20/99 twist lock venting components 584g venting components firestop spacer 2/25/99 djt 584h venting components attic insulation shield 2/25/99 djt 584i vent components offset support 2/25/99...

  • Page 25: Operating Instructions

    25 dv360/580 series direct vent gas fireplace 20010667 operating instructions glass information only glass approved by cfm corporation should be used on this fireplace. • the use of any non-approved replace- ment glass will void all product warranties. • care must be taken to avoid breakage of the gl...

  • Page 26

    26 dv360/580 series direct vent gas fireplace 20010667 dv360 h100a hearth panels 1/27/00 djt screw burner hearth panels grate front of unit h100a screw fig. 48 hearth panel location (if provided). Installation of logs remove front glass. (refer to “window frame as- sembly removal” section, fig. 47) ...

  • Page 27

    27 dv360/580 series direct vent gas fireplace 20010667 lg478 log overlay figure 51 2. Place the log overlay. Hold the overlay with the flat side down and large cut out for the middle flame on the right. Set the overlay on top of the burner toward the le...

  • Page 28

    28 dv360/580 series direct vent gas fireplace 20010667 6. Place the log top cen- ter. Hold the log with the pointed end toward the back. Match the two holes on the bottom of the log with the two pins on the top of the log front right. (refer to figure 53 for pin loca- tions) set the log and lay it i...

  • Page 29

    29 dv360/580 series direct vent gas fireplace 20010667 burner lava rock placement place burner lava rock on the burner in front of the front logs. Do not place burner lava rock in the inside corners of the front logs. Large lava rock the large lava rock provided with this fireplace must be placed on ...

  • Page 30

    30 dv360/580 series direct vent gas fireplace 20010667 yellow flame red glow fig. 59 correct burner flame apperance for dv360 and dv580. yellow flame red glow lg396 dv360 dv580 lg444.

  • Page 31

    31 dv360/580 series direct vent gas fireplace 20010667 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “off”. Do not force. 5. Close control access panel. 1. Stop! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For m...

  • Page 32

    32 dv360/580 series direct vent gas fireplace 20010667 lighting and operating instructions for fireplaces equipped with sit822 gas valve (en or ep) a. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before operating, s...

  • Page 33

    33 dv360/580 series direct vent gas fireplace 20010667 instructions for rf comfort control valve the comfort control valve allows remote control of temperature, fan and flame appearance. Note: the antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote...

  • Page 34

    34 dv360/580 series direct vent gas fireplace 20010667 delay timer mode the shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto mode in the ...

  • Page 35

    35 dv360/580 series direct vent gas fireplace 20010667 led count service action 8 replace valve 7 confirm stepper motor connection exists 5 confirm fan connection exists and works 4 confirm gas type; jumper in place 3 replace thermopiles 2 turn fan on note: some keys are not active. If the setting is a...

  • Page 36

    36 dv360/580 series direct vent gas fireplace 20010667 comfort valve system control sequence of operation with transmitter light pilot burner set manual switch to local or remote release pilotstat knob turn pilotstat knob from pilot to on if manual switch is set to local, did main burner light? Tran...

  • Page 37

    37 dv360/580 series direct vent gas fireplace 20010667 troubleshooting - honeywell vs8421 remove window frame assembly before service work start check gas supply on pilot lights with piezo ignitor • lockout has engaged. Wait 60 seconds and try again. • for spark at electrode while depressing piezo 1...

  • Page 38

    38 dv360/580 series direct vent gas fireplace 20010667 troubleshooting the gas control system sit nova 820 millivolt valve note: before trouble shooting the gas control system, be sure external gas shut off is in the “on” position. Warning: before doing any gas control service work, remove glass fro...

  • Page 39

    39 dv360/580 series direct vent gas fireplace 20010667 troubleshooting the gas control system start •turn gas supply off • turn on/off switch to call for heat "on" power to module (24v normal) spark across ignitor sensor gap yes yes yes • turn gas on pilot burner lights? Spark stops when pilot is li...

  • Page 40

    40 dv360/580 series direct vent gas fireplace 20010667 troubleshooting the gas control system sit 822 valve with synetek electronic control operating diagram normal operation on/off switch closed? Safe start check on? 0 sec purge pilot flame sense ok? On/off switch opened? Pilot and main valve off? ...

  • Page 41

    41 dv360/580 series direct vent gas fireplace 20010667 conversions must be completed by qualified personnel fuel conversion instructions to convert the dv360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “off” and turn gas supply of...

  • Page 42

    42 dv360/580 series direct vent gas fireplace 20010667 3. Using a 1/2” open end wrench remove the orifices. (fig. 67) co102a dv360/580 gas conversion 1/28/00 djt rear burner orifice: (refer to conversion kit orifice chart) front burner orifice: (refer to conversion kit orifice chart) co102a fig. 70 burne...

  • Page 43

    43 dv360/580 series direct vent gas fireplace 20010667 co103 gas conversion air shutter 2/15/99 djt burner pan shutter retaining screw air shutter co103 front view fig. 71 remove air shutter from burner pan. Co105a dv360/580 gas conversion pilot 1/28/00 djt pilot hood pilot bracket co105a fig. 72 re...

  • Page 44

    44 dv360/580 series direct vent gas fireplace 20010667 unfastening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as- sembly using the screw removed earli...

  • Page 45: Maintenance

    45 dv360/580 series direct vent gas fireplace 20010667 maintenance burner and burner compartment it is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Re...

  • Page 46: Dv360/580

    46 dv360/580 series direct vent gas fireplace 20010667 1h 1a 1b 1. Dv360 1c 1 dv580 1a 1c 1b 1e 1f 1d 1i 1j 2 3a,b 5 6 7a 7b 8 15 9a 16 18 9b 10 12 11 13 14 17 19 a/b 20 22a-d 23 pilot on off pilot adj lo hi 24 a/b 25 a/b 26a,b 30 31 27 32 28 29 33 34 35a/b 36 37 38 39 40 41 42 46 47 48 49 50 51 52 ...

  • Page 47: Dv360/580

    47 dv360/580 series direct vent gas fireplace 20010667 dv360/580 (continued) ref. Description dv360 dv580 1. Log set 20010671 10007545 1a. Log front left 20010673 10007540 (e9) 1b. Log front right 20010672 10007541 (e10) 1c. Log rear 20010675 10007539 (e8) 1d. Log top left -- 10007543 (e12) 1e. Log ...

  • Page 48: Dv360/580

    48 dv360/580 series direct vent gas fireplace 20010667 ref. Description dv360 dv580 dv360/580 (continued) 27. Electrode ignitor w/cable 10001297 10001297 28. Nut electrode 57886 57886 29. Pilot tube 1/8” x 24” long w/fittings (sit pilot) 10001296 10001296 30. Thermocouple - rn/rp 53373 53373 31. Cabl...

  • Page 49: Dv360/580

    49 dv360/580 series direct vent gas fireplace 20010667 ref. Description dv360 dv580 dv360/580 (continued) 69. Transformer en/ep 7522409 7522409 70a. Ignitor module honeywell en/ep 20000005 20000005 70b. Ignition control synetek (en) 10007939 -- 71a. Valve - sit 822 - en -- 57884 71b. Valve - sit 822...

  • Page 50: Optional Accessories

    50 dv360/580 series direct vent gas fireplace 20010667 optional accessories fan kits fk12 fan assembly 1. Open louvre assembly bottom. 2. Install fk12 fan in back of unit between hearth sup- ports. (fig. 79) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply l...

  • Page 51

    51 dv360/580 series direct vent gas fireplace 20010667 remote controls optional remote control units are available to control different functions of the appliance. Model functions controlled rc1 on/off rc2 on/off and temperature imtfk wall mounted thermostat control ceramic refractory panels ceramic...

  • Page 52

    52 dv360/580 series direct vent gas fireplace 20010667 arch/square face kit for the dv360 romanesque - arch 41dvarfkb black 41dvarfkr rustic bronze 41dvarfks pewter romanesque - square 41dvsrfkb black 41dvsrfkr rustic bronze 41dvsrfks pewter marquette - arch 41dvamtkb black 41dvamtkr rustic bronze 4...

  • Page 53

    53 dv360/580 series direct vent gas fireplace 20010667 for use in mobile homes: model dv360rmh this appliance may be installed as an oem installation in a manufactured home (us only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home ...

  • Page 54

    54 dv360/580 series direct vent gas fireplace 20010667 a) using a torx t20 or slotted screwdriver, remove and save the three pressure regulator mount- ing screws (a), pressure regulator tower (b) and diaphragm (c). B) ensure the rubber gasket (d) is properly posi- tioned and install the new hi/ lo p...

  • Page 55

    55 dv360/580 series direct vent gas fireplace 20010667 basic warranty cfm corporation (hereinafter referred to collectively as the company) warrants that your new vermont castings or majestic gas fireplace/ stove is free from manufacturing and material defects for a period of one year from the date ...

  • Page 56

    Efficiency ratings model energuide ratings steady state (%) d.O.E. Fireplace efficiency (%) fan-off fan-on (afue%) dv360rn 53 82 83 64 dv360rp 53 83 84 64 dv360en 53 82 83 64 dv360ep 53 83 84 64 dv360rfn 53 82 83 64 dv360rfp 53 83 84 64 dv580rn 51.1 82 83 64 dv580rp 51.1 83 84 64 dv580en 51.1 82 83 64...