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  5. Homeowner's Installation And Operating Manual

Majestic Fireplaces DVB4136 Homeowner's Installation And Operating Manual

Manual is about: Direct Vent Gas Fireplace

Summary of DVB4136

  • Page 1

    Installer / consumer safety information please read this manual before installing and using appliance warning! If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. For our safety installation and service m...

  • Page 2: Table of Contents

    2 dvb4136 direct vent gas fireplace 20012322 table of contents please read the installation & operating instructions before using appliance. Thank you and congratulations on your purchase of a cfm corporation fireplace. Important: read all instructions and warnings carefully before starting installat...

  • Page 3

    3 dvb4136 direct vent gas fireplace 20012322 installation & operating instructions this gas appliance should be installed by a qualified installer, preferably nfi or wett (canada) certified, in accordance with local building codes and with current csa-b149.1 installation codes for gas burning applianc...

  • Page 4

    4 dvb4136 direct vent gas fireplace 20012322 installation & operating instructions requirements for the commonwealth of massachusetts all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled equipm...

  • Page 5

    5 dvb4136 direct vent gas fireplace 20012322 fireplace dimensions (installed as top vent) fig. 1 fireplace specifications and framing dimensions. Ref. Dvb4136 a 40” (1016 mm) b 36 ¹⁄₈ ” (918 mm) c 36 ¹⁄₈ ” (918 mm) d 24 ¹⁄₈ ” (613 mm) e 6” (152 mm) f 6” (152 mm) g 1” (25 mm) h 20 ⁵⁄₈ ” (524 mm) i 7 ¹...

  • Page 6

    6 dvb4136 direct vent gas fireplace 20012322 fireplace dimensions (installed as rear vent) fig. 2 fireplace specifications and framing dimensions. Ref. Dv4136 a 40” (1016 mm) b 36 ¹⁄₈ ” (918 mm) c 36 ¹⁄₈ ” (918 mm) d 24 ¹⁄₈ ” (613 mm) e 6” (152 mm) f 6” (152 mm) g 1” (25 mm) h 20 ⁵⁄₈ ” (524 mm) i 22 ...

  • Page 7

    7 dvb4136 direct vent gas fireplace 20012322 clearance to combustibles top of unit to ceiling ................................. 36” (914 mm) front of unit to combustibles ................... 36” (914 mm) appliance top of standoff ....................................... 0” (0 mm) bottom ................

  • Page 8

    8 dvb4136 direct vent gas fireplace 20012322 j f g h i mantel leg cfm164a mantel leg chart 06/22/01 sta cfm170 dv builder front view o n m l k black surround face cfm164a side of combustion chamber cfm170 mantel mantel leg from side ref. Leg depth ref. Of comb. Opening f 10” (254 mm) k 11 ¹⁄₂ ” (292...

  • Page 9

    9 dvb4136 direct vent gas fireplace 20012322 always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing. The fireplace valve must not be subjected to a...

  • Page 10

    10 dvb4136 direct vent gas fireplace 20012322 fp580 insta vent free eb1 junction box 11/18/97 outside electrical box front of unit inside front of unit fp580 fig. 9 eb-1 receptacle. 7. Connect the ground wire of the supply line to the green screw of the socket assembly. 8. Refit the socket assembly b...

  • Page 11

    11 dvb4136 direct vent gas fireplace 20012322 optional top vent application the dvb4136 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit following the steps below. 1. Remove the 10 screws securing outer collar adapter to fireplace. (fig. 10) 2. Set outer co...

  • Page 12

    12 dvb4136 direct vent gas fireplace 20012322 general venting your fireplace is approved to be vented either through the side wall, or vertical through the roof. • only cfm corporation venting components spe- cifically approved and labelled for this fireplace may be used. • venting terminals shall not ...

  • Page 13

    13 dvb4136 direct vent gas fireplace 20012322 fig. 14 vent termination locations. V v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i operable operable fixed closed v b cfm145a dv termin location 5/01/01 rev. 12/05/0...

  • Page 14

    14 dvb4136 direct vent gas fireplace 20012322 fig. 15 termination clearances. General information assembling vent pipes canadian installations the venting system must be installed in accordance with the current csa-b149.1 installation code. Usa installations the venting system must conform to local ...

  • Page 15

    15 dvb4136 direct vent gas fireplace 20012322 twist lock pipes when using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in...

  • Page 16

    16 dvb4136 direct vent gas fireplace 20012322 fp836 rear vent-top view 11/21/98 rear vent top view, corner installation fp836 fig. 20 rear vent application, one 45° elbow. Rear wall vent installation twist lock pipe step 1 locate and cut the vent opening in the wall. For combustible walls first frame...

  • Page 17

    17 dvb4136 direct vent gas fireplace 20012322 fp1005 side view vent termination 1/25/00 djt finished wall vent termination fp1005 fig. 23 side view of final unit location. Rear wall vent installations - flex vent pipe follow steps 1 and 2 on page 15. Step 3 install the 4” (102 mm) flex vent pipe to th...

  • Page 18

    18 dvb4136 direct vent gas fireplace 20012322 3 x 90° elbows 3 x 90° elbows fp1176 fig. 26 maximum three (3) 90° elbows per installation. • if a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). (fig. 28, 29) this does not a...

  • Page 19

    19 dvb4136 direct vent gas fireplace 20012322 vertical sidewall installation twist lock pipe step 1 locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to s...

  • Page 20

    20 dvb4136 direct vent gas fireplace 20012322 step 7 apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes overlap the c...

  • Page 21

    21 dvb4136 direct vent gas fireplace 20012322 below grade installation when it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) is measu...

  • Page 22

    22 dvb4136 direct vent gas fireplace 20012322 max. Height 40’ (12.2 m) min. Height 8’ (2.4 m) max. 10’ (3 m) support straps every 3’ (.9 m) max. Height 40’ (12.2 m) min. Height 8’ (2.4 m) max. 10’ (3 m) fp1183 fig. 39 support straps for horizontal runs. 1 2 3 4 1 2 3 4 fp1179 fig. 40 maximum elbow u...

  • Page 23

    23 dvb4136 direct vent gas fireplace 20012322 fp1184 typical roof/ceiling support apps. Typical roof support application typical ceiling support application fp1184 fig. 42 venting supports. Min. 2' (610 mm) fp1185 fig. 43 minimum termination to roof clearance. Twl101a twist lock pipe 2/8/99 djt 3 #5...

  • Page 24

    24 dvb4136 direct vent gas fireplace 20012322 584e venting components telescope vent 2/25/99 djt 10/20/99 twist lock venting components 584g venting components firestop spacer 2/25/99 djt 584h venting components attic insulation shield 2/25/99 djt 584i vent components offset support 2/25/99 djt 584d...

  • Page 25: Operating Instructions

    25 dvb4136 direct vent gas fireplace 20012322 operating instructions glass information only glass approved by cfm corporation should be used on this fireplace. • the use of any non-approved replace- ment glass will void all product warranties. • care must be taken to avoid breakage of the glass. • do...

  • Page 26

    26 dvb4136 direct vent gas fireplace 20012322 replacement of ceramic hearth panels (if provided) 1. Remove glass. 2. Set left and right panels on hearth and bring towards front of unit. H100a hearth panels 1/27/00 djt screw burner hearth panels grate front of unit h100a s...

  • Page 27

    27 dvb4136 direct vent gas fireplace 20012322 2. Place the left log on the burner by setting the log in the left front corner of the burner up against the brackets. Note the location of the emboss on the log. (fig. 50) lg508 left log figure 50 glowing ...

  • Page 28

    28 dvb4136 direct vent gas fireplace 20012322 5. Place the top front log. Set the log by matching the square hole on the bottom with the square emboss on the left log. Lay the log at an angle to the left over the fettle. When this log is in place, it must not cover the hole in the left log. (fig. 53...

  • Page 29

    29 dvb4136 direct vent gas fireplace 20012322 flame & temperature adjustment for fireplaces equipped with hi/lo valves, flame adjust- ment is accomplished by rotating the hi/lo adjustment knob located near the center of the gas control. (fig. 54) lo hi fp390 flame adjustment knob 11/21/96 turn counter...

  • Page 30

    30 dvb4136 direct vent gas fireplace 20012322 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “off”. Do not force. 5. Close control access panel. 1. Stop! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For mn/mp/tn/t...

  • Page 31

    31 dvb4136 direct vent gas fireplace 20012322 lighting and operating instructions for fireplaces equipped with sit822 gas valve (en or ep) a. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before operating, smell all ...

  • Page 32

    32 dvb4136 direct vent gas fireplace 20012322 lighting & operating instructions for fireplaces equipped with af4000 gas valve a. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before operating , smell all around the a...

  • Page 33

    33 dvb4136 direct vent gas fireplace 20012322 troubleshooting the gas control system sit nova 820 millivolt valve note: before trouble shooting the gas control system, be sure external gas shut off is in the “on” position. Warning: before doing any gas control service work, remove glass front. Sympt...

  • Page 34: Troubleshooting

    34 dvb4136 direct vent gas fireplace 20012322 pilot main af-4000 white green orange module black gnd brown brown black red (swi) (swi) optional dc battery back-up fp1810 af4000 wiring diagram 7/07 troubleshooting af4000 valve if erratic system behavior is observed that cannot be resolved by the meth...

  • Page 35

    35 dvb4136 direct vent gas fireplace 20012322 continuous pilot off/on switch remote/off switch adjustment “s” pilot connection “i” pilot connection fp1762 figure 58: af4000 mod module right side learn button aux connection fp17...

  • Page 36

    36 dvb4136 direct vent gas fireplace 20012322 troubleshooting af4000 valve (continued) 6 volt dc adapter power connection 8 pin ipi connection fp1764 figure 60: af4000 mod module end • ensure the black and red leads from the battery pack or the af4000 110h/l mod- ule ar...

  • Page 37

    37 dvb4136 direct vent gas fireplace 20012322 instructions for rf comfort control valve the comfort control valve allows remote control of temperature, fan and flame appearance. Note: the antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position...

  • Page 38

    38 dvb4136 direct vent gas fireplace 20012322 delay timer mode the shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto mode in the auto mode...

  • Page 39

    39 dvb4136 direct vent gas fireplace 20012322 led count service action 8 replace valve 7 confirm stepper motor connection exists 5 confirm fan connection exists and works 4 confirm gas type; jumper in place 3 replace thermopiles 2 turn fan on note: some keys are not active. If the setting is above room...

  • Page 40

    40 dvb4136 direct vent gas fireplace 20012322 comfort valve system control sequence of operation with transmitter light pilot burner set manual switch to local or remote release pilotstat knob turn pilotstat knob from pilot to on if manual switch is set to local, did main burner light? Transmitter c...

  • Page 41

    41 dvb4136 direct vent gas fireplace 20012322 conversions must be completed by qualified personnel fuel conversion instructions to convert the dvb4136 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “off” and turn gas supply off . Turn of...

  • Page 42

    42 dvb4136 direct vent gas fireplace 20012322 3. Using a 1/2” open end wrench remove the orifices. (fig. 69) 4. To convert burner orifices, remove the orifices in the manifold and replace with the proper orifice listed in the table on page 42. 5. To convert the air shutter, refer to the adjustment liste...

  • Page 43

    43 dvb4136 direct vent gas fireplace 20012322 co105 gas conversion pilot 2/15/99 djt index marks pilot bracket pilot hood co105 fig. 74 remove pilot hood. Co106 gas conversion pilot2 2/15/99 djt pilot orifice co106 fig. 75 remove pilot orifice. 2. Remove pilot orifice with needlenose pliers. (fig. 75) ...

  • Page 44: Maintenance

    44 dvb4136 direct vent gas fireplace 20012322 maintenance burner and burner compartment it is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and ...

  • Page 45: Dvb4136

    45 dvb4136 direct vent gas fireplace 20012322 1h 1a 1b 1 1c 1g 1h 4 7 8 13 9 14 16 10 11 12 36a-d 46 23a 31 32 28 33 29 30 26 27 24a,b 21 42 41 43 44 45 56 57 58 48 50 52 53 40 local remote on• pilot off • led 18a,b 34 23b 35 25a,b 38 39 37a,b 54 23c 12322 dvb4136 parts 7/07 5 3 1d 1e 2 17a,b 19 20 ...

  • Page 46: Dvb4136

    46 dvb4136 direct vent gas fireplace 20012322 dvb4136 (continued) 1e. Top center log 20012598 1f. Left log 20012596 1g. Volcanic rock 20000376 1h. Ember (package) 51915 2. Bracket rear log 20013027 3. Fettle 20010490 4. Burner housing assembly 10009958 5. Burner tube assembly 20010580 6. Burner tray...

  • Page 47: Dvb4136

    47 dvb4136 direct vent gas fireplace 20012322 ref. Description dvb4136 dvb4136 (continued) 36b. Orifice - front burner (#57 / .043”) - nat. 20002409 36c. Orifice - rear burner (#54 / .0585”) - lp 20002150 (dvb4136ip/rp) 36c. Orifice - rear burner (#53 / .0595”) - lp 54833 (dvb4136ip) 36d. Orifice - rear...

  • Page 48: Optional Accessories

    48 dvb4136 direct vent gas fireplace 20012322 optional accessories fan kits fk12 fan assembly 1. Open louvre assembly bottom. 2. Install fk12 fan in back of unit between hearth sup- ports. (fig. 77) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into ...

  • Page 49

    49 dvb4136 direct vent gas fireplace 20012322 remote controls optional remote control units are available to control different functions of the appliance. Model functions controlled rc1 on/off rc2 on/off and temperature imtfk wall mounted thermostat control ceramic refractory panels ceramic refracto...

  • Page 50

    50 dvb4136 direct vent gas fireplace 20012322 arch/square face kit for the dv4136 romanesque - arch 41dvarfkb black 41dvarfkr rustic bronze 41dvarfks pewter romanesque - square 41dvsrfkb black 41dvsrfkr rustic bronze 41dvsrfks pewter marquette - arch 41dvamtkb black 41dvamtkr rustic bronze 41dvamtks...

  • Page 51

    51 dvb4136 direct vent gas fireplace 20012322 basic warranty cfm corporation (hereinafter referred to collectively as the company) warrants that your new vermont castings or majestic gas fireplace/ stove is free from manufacturing and material defects for a period of one year from the date of purcha...

  • Page 52

    Efficiency ratings model energuide ratings steady state (%) d.O.E. Fireplace efficiency (%) fan-off fan-on (afue%) dvb4136rn 62.4 82 83 64 dvb4136rp 62.4 83 84 64 dvb4136in 62.4 82 83 64 dvb4136ip 62.4 83 84 64 dvb4136rfn 62.4 82 83 64 dvb4136rfp 62.4 83 84 64 2695 meadowvale blvd. • mississauga, onta...