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  5. Homeowner's Installation And Operating Manual

Majestic Fireplaces DVBR36 Homeowner's Installation And Operating Manual

Manual is about: Builder Direct Vent

Summary of DVBR36

  • Page 1

    Fp596a 1/14/99 homeowner’s installation and operating manual builder direct vent do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. What to do if you smell gas: • do not try to light any appliance. • do not touch any electric switch; do...

  • Page 2: Table of Contents

    2 dvbr series direct vent gas fireplace 20000584 installation & operating instructions general information, warning, cautions .....................................................................................3 commonwealth of massachusetts ............................................................

  • Page 3: Installation Instructions

    3 dvbr series direct vent gas fireplace 20000584 installation instructions this gas appliance should be installed by a qualified installer in accordance with local building codes and with current csa- b149.1 installation codes for gas burning appliances and equipment. If the unit is being installed i...

  • Page 4

    4 dvbr series direct vent gas fireplace 20000584 requirements for the commonwealth of massachusetts all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled equipment installed in every dwelling, b...

  • Page 5

    5 dvbr series direct vent gas fireplace 20000584 584 specs - top vent 2/14/02 djt p - rough opening width rough opening height rough opening depth s s t 5/8” (16 mm) r q g h i m n 5/8” (16 mm) e d f o b a c k l gas line access " electrical access cl j k " " fireplace dimensions (installe...

  • Page 6

    6 dvbr series direct vent gas fireplace 20000584 ref. Dvbr36 dvbr42 a 40” (1016 mm) 46” (1168 mm) b 36” (614 mm) 36” (914 mm) c 36” (914 mm) 42” (1067 mm) d 23¹⁄₄” (591 mm) 24¹⁄₄” (616 mm) e 6³⁄₈” (162 mm) 6³⁄₈” (162 mm) f 6³⁄₈” (162 mm) 5³⁄₈” (137 mm) g 20” (508 mm) 20” (508 mm) h 22” (559 mm) 28” ...

  • Page 7

    7 dvbr series direct vent gas fireplace 20000584 clearance to combustibles appliance top ......................................................... 0” (0 mm) bottom ..................................................... 0” (0 mm) side ......................................................... 0” (0 mm)...

  • Page 8

    8 dvbr series direct vent gas fireplace 20000584 cold climate installation recommendation: when installing this unit against a non- insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes. Hearth a hearth is not mandatory but is r...

  • Page 9

    9 dvbr series direct vent gas fireplace 20000584 always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing. The fireplace valve must not be subjected ...

  • Page 10

    10 dvbr series direct vent gas fireplace 20000584 optional top vent application the dvbr36/42 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below. Dvbr36 1. Remove the eight (8) screws securing outer collar adapter to fireplace. (be...

  • Page 11: General Venting

    11 dvbr series direct vent gas fireplace 20000584 fp1543 remove insulation 1/05 remove insulation fp1543 fig. B remove and discard insulation. Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • only cfm corporation venting components spe- cifically ap...

  • Page 12

    12 dvbr series direct vent gas fireplace 20000584 canadian installations 1 us installations 2 v v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i operable operable fixed closed v b cfm145a dv termin location 5/01/01 ...

  • Page 13

    13 dvbr series direct vent gas fireplace 20000584 general information assembling vent pipes flex vent pipes before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent pipe in place with a hose clamp (provide...

  • Page 14

    14 dvbr series direct vent gas fireplace 20000584 twl100 twist lock pipe 3/12/99 djt male end female end screw holes twl100 fig. 17 twist-lock pipe joints. Twist lock pipes when using cfm corporation twist-lock pipe, it is not necessary to use silicone to seal the twist-lock joints. The only areas t...

  • Page 15

    15 dvbr series direct vent gas fireplace 20000584 rear wall vent installations - twist lock pipe step 1 locate and cut the vent opening in the wall. For combustible walls first frame in opening. (fig. 21) note: when using flex vent, the opening will have to be measured according to the 1” (25 mm) rise...

  • Page 16

    16 dvbr series direct vent gas fireplace 20000584 fp1005 side view vent termination 1/25/00 djt finished wall vent termination fig. 23 side view of final unit location, twist lock pipe. Fp1005 these ends should be even these ends screwed to appli- ance 1/2" (13mm) 12" (305mm) fp1472 rise in length 4/...

  • Page 17

    17 dvbr series direct vent gas fireplace 20000584 v584-201 horizontal run 2/99 djt 10’ (254cm) 7’ (178cm) 8’ (244cm) a b a + b = 17’ max. V584-201 fig. 29 maximum vent run with elbows. In figure 28 & 29, dimension a plus b must not be greater than 17’ (5.2m) • the maximum number of 45° elbows permit...

  • Page 18

    18 dvbr series direct vent gas fireplace 20000584 vertical sidewall installation twist lock pipe step 1 locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening ...

  • Page 19

    19 dvbr series direct vent gas fireplace 20000584 x x fp1182 fig. 34 horizontal length requirement. Sealing vent pipe and firestop gaps with high tem- perature sealant will restrict cold air being drawn in around fireplace. Step 7 apply high temperature sealant to 4” (102 mm) and 7” (175 mm) collars o...

  • Page 20

    20 dvbr series direct vent gas fireplace 20000584 do not back fill around snorkel. A clearance of at least 4” must be main- tained between the snorkel and the soil. If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fas- ten brackets to wall fi...

  • Page 21

    21 dvbr series direct vent gas fireplace 20000584 1 2 3 4 1 2 3 4 1 + 2 + 3 + 4 = 270° fp1179 fig. 42 maximum elbow usage. Fp1184 typical roof/ceiling support apps. Fp1184 typical roof support ap- plication typical ceiling sup- port application fig. 44 venting supports. Joist attic insulation shield...

  • Page 22

    22 dvbr series direct vent gas fireplace 20000584 min. 2' (610 mm) fp1185 fig. 45 minimum termination to roof clearance. Twl101a twist lock pipe 2/8/99 djt 3 #5 sheet metal screws per joint sealant storm collar twl101a fig. 46 roof flashing. 3 #5 sheet metal screws per joint sealant storm collar.

  • Page 23

    23 dvbr series direct vent gas fireplace 20000584 584e venting components telescope vent 2/25/99 djt 10/20/99 twist lock 584d vent components 90 degree elbow 2/25/99 djt 10/20/99 twist lock 584a venting components rear vent term 4/6/99 djt 7tdvrvt - through the wall rear vent termination starter kit...

  • Page 24: Operating Instructions

    24 dvbr series direct vent gas fireplace 20000584 1. Turn off gas. 2. Let the fireplace cool if it has been operating. 3. Remove valve cover. (fig.47) 4. Release the two (2) clamps at the bottom of the window frame by pulling back on the clamp handles. (fig. 48) 5. Lift off the glass frame as shown. ...

  • Page 25

    25 dvbr series direct vent gas fireplace 20000584 h100 hearth panels 3/15/99 djt grate burner hearth panels front of unit h100 fig. 49 hearth panel location. Logs dvbr36 dvbr42 left log 20008817 20008508 right log 20008819 20008510 right rear log 20008818 20008509 left cross log 20008820 20008515 lo...

  • Page 26

    26 dvbr series direct vent gas fireplace 20000584 5. Place the front edge of the left cover log on the front top edge of the burner between the last two left tines of the grate. Allow the bottom edge of the log to sit on the hearth. Place the right cover log between the right two tines and rest the ...

  • Page 27

    27 dvbr series direct vent gas fireplace 20000584 flame characteristics it is important to periodically perform a visual check of the pilot and the burner flames. Compare them to fig- ures 56, 57 & 58. If any of the flames appear abnormal call a service person. Inspecting the venting system this appli...

  • Page 28

    28 dvbr series direct vent gas fireplace 20000584 3. Open louvre assembly bottom. 4. Push in gas control knob slightly and turn clock- wise to “off”. Do not force. 5. Close control access panel. 1. Stop! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For mn/m...

  • Page 29

    29 dvbr series direct vent gas fireplace 20000584 troubleshooting – honeywell vs8421 start check gas supply on pilot lights with piezo ignitor • lockout has engaged. Wait 60 seconds and try again. • for spark at electrode while depressing piezo 1/8" gap to pilot hood needed. • all wiring connections...

  • Page 30

    30 dvbr series direct vent gas fireplace 20000584 warning: before doing any gas control service work, remove glass front. Symptom possible causes corrective action 1. Spark ignitor will not light a. Defective or misaligned using a match, light pilot. If pilot lights, turn off electrode at pilot. Pil...

  • Page 31

    31 dvbr series direct vent gas fireplace 20000584 4. For conver- sion to natural gas remove the manifold mounting bracket. Replace the nut and screw removed earlier. Attach the air shut- ter to the burner tube and secure with screw. Tighten screw. For con- version to lp gas, remove the air shutter r...

  • Page 32

    32 dvbr series direct vent gas fireplace 20000584 co103 gas conversion air shutter 2/15/99 djt fig. 63 remove air shutter from burner pan. Shutter retaining screw burner pan air shutter front view co103 fig. 67 removing pilot hood. Co105 gas conversion pilot 2/15/99 djt index marks co105 pilot hood ...

  • Page 33: Maintenance

    33 dvbr series direct vent gas fireplace 20000584 burner and burner compartment it is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace th...

  • Page 34: Dvbr36/42

    34 dvbr series direct vent gas fireplace 20000584 1d 1e 1c 1a 1b 1f 1g 1h 1i 1. Dvbr36 2 3 4 5 6 7a 7b 10 11 12 9 8 14 13 a/b 15 a/b 16 28 29 pilot on off pilot adj lo hi tpth th tp 17a,b 18a/b 25a/b 26 19 20 21 22 23a/b 24 32 33 36 37 38 0584 dvbr parts 2005 1d 1e 1c 1a 1b 1f 1. Dvbr42 1g 1h 1i 1j ...

  • Page 35: Dvbr36/42

    35 dvbr series direct vent gas fireplace 20000584 dvbr36/42 (continued) ref. Description dvbr36 dvbr42 2. Lava rock package 20000198 20000198 3. Mineral wool bagged 5110184 5110184 4. Ceramic tile (single) 57803 57803 5. Burner housing with tile 20008831 20008836 6. Manifold tubing with fittings 200...

  • Page 36: Optional Accessories

    36 dvbr series direct vent gas fireplace 20000584 optional accessories optional fk-12 fan hook-up 1. Remove control cover from unit. 2. Remove glass door by rotating latches at bottom corners of door. Refer to page 23. 3. Remove the 9 screws securing burner to combustion bottom. 4. Remove burner by ...

  • Page 37

    37 dvbr series direct vent gas fireplace 20000584 h102 rear ceramic support 2/23/99 djt rear ceramic panel back of firebox rear log sup- port burner fig. 75 rear ceramic panel placement. H102 side view decorative glass panels brilliance glass panels are available to enhance the beauty and viewing pl...

  • Page 38

    38 dvbr series direct vent gas fireplace 20000584.

  • Page 39

    39 dvbr series direct vent gas fireplace 20000584 basic warranty cfm corporation (hereinafter referred to collectively as the company) warrants that your new vermont castingsor majestic gas fireplace/ stove is free from manufacturing and material defects for a period of one year from the date of pur...

  • Page 40

    2695 meadowvale blvd. • mississauga, ontario, canada l5n 8a3 800-668-5323 • www.Cfmcorp.Com cfm corporation.