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Majestic Fireplaces QUARTZ32IL Installation Manual

Manual is about: QUARTZ SERIES

Summary of QUARTZ32IL

  • Page 1

    1 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 installation manual installation and appliance setup installer: leave this manual with party responsible for use and operation. Owner: retain this manual for future reference. Notice: do not discard this manual! In the com...

  • Page 2

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 2 safety alert key: • danger! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • warning! Indicates a hazardous situation which, if not avoided could result in death or serious in...

  • Page 3: Attention Installer:

    3 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 installation standard work checklist customer: lot/address: model (circle one): quartz32in quartz32il quartz36in quartz36il date installed: location of fireplace: installer: dealer/distributor phone # serial #: comments: f...

  • Page 4

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 4 c. Btu speci fi cations models: quartz32in, quartz32il, quartz36in, quartz36il laboratory: underwriters laboratories, inc. (ul) type: direct vent heater standard: ansi z21.88-2014 • csa 2.33-2014 this product is listed to ...

  • Page 5

    5 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 h. Requirements for the commonwealth of massachusetts for all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, includi...

  • Page 6

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 6 2 2 getting started a. Design and installation considerations majestic direct vent gas appliances are designed to oper- ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to th...

  • Page 7

    7 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 d. Inspect appliance and components • carefully remove the appliance and components from the packaging. • the vent system components and decorative doors and fronts may be shipped in separate packages. • if packaged separa...

  • Page 8

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 8 3 3 framing and clearances appliance dimensions table a. Appliance/decorative front dimension diagrams dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to sect...

  • Page 9

    9 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 standard decorative front figure 3.2 decorative front dimensions - firescreen a b f g e d c a b c d e f g quartz32in/il srv2401-021 in. 28-7/8 25-1/8 31 1-5/8 2-5/8 27-1/8 28-3/4 mm 733 638 787 41 67 689 730 quartz36in/il ...

  • Page 10

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 10 b. Clearances to combustibles when selecting a location for the appliance it is important to consider the required clearances to walls. See figure 3.3. Warning! Risk of fire or burns! Provide adequate clearance around air...

  • Page 11

    11 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 figure 3.4 clearances to combustibles e h i f g j measure from top of unit opening or from top of hood * adjust framing dimensions for interior sheathing (such as sheetrock) c** add 12 inches when rear venting with one 90...

  • Page 12

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 12 c. Constructing the appliance chase a chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase. Notice: treatment of...

  • Page 13

    13 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 a. Vent termination minimum clearances roof pitch h (min.) ft. Flat to 6/12...........................................................1.0* over 6/12 to 7/12 .................................................1.25* over 7/12...

  • Page 14

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 14 figure 4.3 minimum clearances for termination o n p r q x = air supply inlet a = 12 inches.................Clearances above grade, veranda, porch, deck or balcony b = 12 inches.................Clearance to window or door ...

  • Page 15

    15 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 c. Approved pipe this appliance is approved for use with hearth & home technologies dvp or slp venting systems. Refer to sec- tion 12.A for vent component information and dimensions. Do not mix pipe, fi ttings or joining ...

  • Page 16

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 16 d. Use of elbows diagonal runs have both vertical and horizontal vent as- pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. See figure 4.4. Two 45º elbows may ...

  • Page 17

    17 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 e. Measuring standards vertical and horizontal measurements listed in the vent diagrams were made using the following standards: • pipe measurements are shown using the effective length of pipe. See section 12.A for infor...

  • Page 18

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 18 g. Vent diagrams figure 4.9 vent cap - generic fireplace shown general rules: • subtract 3 ft. From the total h measurement for each 90º elbow installed horizontally. • subtract 1-1/2 ft. From the total h measurement for ...

  • Page 19

    19 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 figure 4.10 one elbow top vent - horizontal termination note : use slp series components only. Note : there must be a 25% reduction in total h when using fl ex vent except when using the simple up and out installation. Se...

  • Page 20

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 20 two elbows top vent - horizontal termination - (continued) figure 4.11 note : use slp series components only. Note : there must be a 25% reduction in total h when using fl ex vent except when using the simple up and out i...

  • Page 21

    21 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 h 2 h 1 v 2 v 1 figure 4.12 top vent - horizontal termination - (continued) three elbows note : use slp series components only. Note : there must be a 25% reduction in total h when using fl ex vent except when using the s...

  • Page 22

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 22 top vent - vertical termination no elbow figure 4.13 v 1 = 60 ft. Max. (18.3 m) note : use slp series components only. Note: if installing a vertical vent/termination off the top of the appliance, the optional vertical te...

  • Page 23

    23 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 figure 4.15 two 90º elbows note : use slp series components only. Note : there must be a 25% reduction in total h when using fl ex vent except when using the simple up and out installation. See figure 4.8. Top vent - vert...

  • Page 24

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 24 figure 4.16 top vent - vertical termination - (continued) three elbows note : use slp series components only. Note : there must be a 25% reduction in total h when using fl ex vent except when using the simple up and out i...

  • Page 25

    25 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 four 90º elbows all models v 1 min. H 1 max. V 2 min. H 2 max. V 3 min. 1-1/2 ft. 457 mm 4 ft. 1.2 m 4 ft. 1.2 m 4 ft. 1.2 m 3-1/2 ft. 1.0 m v 1 + v 2 + v 3 + h 1 + h 2 maximum= 40 ft. (12.2 m) note : use slp series compo...

  • Page 26

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 26 rear vent - horizontal termination figure 4.18 no elbow note : use dvp series components only. Figure 4.19 h 1 h 1 max quartz32 24 in. 610 mm quartz36 24 in. 610 mm h 1 = 9 in. (229 mm) maximum rear vent - horizontal term...

  • Page 27

    27 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 two elbows figure 4.20 rear vent - horizontal termination - (continued) note : use dvp series components only. H 1 h 2 v 1 h 1 max. V 1 min. H 2 max. H 1 + h 2 max. 1-1/2 ft. 457 mm back to back elbows 1 ft. 305 mm 2-1/2 ...

  • Page 28

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 28 rear vent - horizontal termination - (continued) figure 4.21 three elbows note : use dvp series components only. H 1 max. V 1 min. H 2 + h 3 max. H 1 + h 2 + h 3 max. 1-1/2 ft. 457 mm back to back elbows 1 ft. 305 mm 2-1/...

  • Page 29

    29 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 rear vent - vertical termination one elbow figure 4.22 two elbows figure 4.23 note : use dvp series components only. V 1 min. H 1 max. 1 ft. 305 mm 3-1/2 ft. 1.1 m 2 ft. 610 mm 5-1/2 ft. 1.7 m 3 ft. 914 mm 7-1/2 ft. 2.3 m...

  • Page 30

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 30 rear vent - vertical termination - (continued) three elbows figure 4.24 v 2 v 1 h 2 h 1 all models h 1 maximum v 1 minimum h 2 maximum h 1 + h 2 maximum 1-1/2 ft. 457 mm back to back elbows 1 ft. 305 mm 2-1/2 ft. 762 mm 3...

  • Page 31

    31 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 exhaust vent pipe inlet air vent pipe figure 4.25 coaxial/colinear appliance connector outside face of fireplace top of fireplace opening shaded area defined as “inside existing masonry fireplace” 3 in. Min. 5 in. Min. Ex...

  • Page 32

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 32 figure 4.27 existing chimney hearth floor existing chimney exhaust air vent pipe inlet air vent pipe to minimize cold air drafts, seal with non-combustible insulation. Termination cap direct vent fireplace v coaxial/colin...

  • Page 33

    33 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 a. Pipe clearances to combustibles warning! Risk of fire! Maintain air space clearance to vent. Do not pack insulation or other combustibles: • between ceiling fi restops • between wall shield fi restops • around vent sys...

  • Page 34

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 34 * shows center of vent framing hole for top or rear venting. The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe. C d a* b* 10 in. 10 in. 10 in. 12 in. A* b* c d quartz32in/il inc...

  • Page 35

    35 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 c. Ceiling firestop/floor penetra- tion framing a ceiling fi restop must be used between fl oors and attics. • dvp pipe only - frame an opening 10 in. By 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/ f...

  • Page 36

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 36 caution! Risk of cuts, abrasions or flying debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. Notice: once appliance is set up for top or rear venting, it cannot be chang...

  • Page 37

    37 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 figure 6.8 remove the seal cap. Figure 6.9 remove the insulation basket and white insu- lation from the center vent pipe. Figure 6.6 rotate the top heat shield to the vertical position as shown above. The heat shield must...

  • Page 38

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 38 figure 6.10 remove the insulation from the outer vent pipe. Figure 6.11 to attach the fi rst section of vent pipe, make sure to use the fi berglass gasket to seal between the fi rst vent component and the outer fi replace...

  • Page 39

    39 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 rear vent notice: once appliance is set up for top or rear venting, it cannot be changed at a later time. Notice: once the seal cap has been removed it cannot be reattached. Figure 6.9 (generic fireplace shown) fold the t...

  • Page 40

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 40 c. Securing and leveling the appliance warning! Risk of fire! Prevent contact with: • sagging or loose insulation • insulation backing or plastic • framing and other combustible materials block openings into the chase to ...

  • Page 41

    41 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 7 7 venting and chimneys figure 7.1 high temperature silicone sealant figure 7.2 a b figure 7.3 figure 7.4 seams note: make sure that the seams are not aligned to prevent unintentional disconnection. Incorrect correct lan...

  • Page 42

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 42 figure 7.5 adding venting components note: align seams to engage pipe, then rotate counterclockwise to lock b. Assemble slip sections • slide the inner fl ue of the slip section into the inner fl ue of the pipe section an...

  • Page 43

    43 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 120º figure 7.8 securing vertical pipe sections 120º figure 7.9 securing horizontal pipe sections d. Disassemble vent sections • rotate either section (see figure 7.10) so the seams on both pipe sections are aligned as sh...

  • Page 44

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 44 e. Vertical termination requirements install metal roof flashing • see minimum vent heights for various pitched roofs (figure 7.12) to determine the length of pipe to extend through the roof. • slide the roof fl ashing ov...

  • Page 45

    45 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 install vertical termination cap • attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer fl ue of the ...

  • Page 46

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 46 figure 7.16 venting through the wall interior heat shield or extended heat shield wall shield firestop heat shield 1-1/2 in. (38 mm) min. Overlap sheathing vent depth from back of appliance to outside surface of exterior ...

  • Page 47

    47 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 a. General information warning! Risk of shock or explosion! Do not wire 110-120 vac to the valve or to the appliance wall switch. Incorrect wiring will damage controls. Notice: this appliance must be electrically wired an...

  • Page 48

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 48 figure 8.2 intelli fi re pilot ignition (ipi) wiring diagram with wall switch or thermostat (standard) transformer 3 vac plug in black red battery pack wire assembly wires (to brown) orange green valve white orange igniti...

  • Page 49

    49 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 wall switch installation for fan (optional) if the box is being wired to a wall mounted switch for use with a fan. See figure 8.4: • the power supply for the appliance must be brought into a switch box. • the power can th...

  • Page 50

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 50 a. Fuel conversion • make sure the appliance is compatible with available gas types. • conversions must be made by a qualified service technician using hearth & home technologies speci fi ed and approved parts. B. Gas pre...

  • Page 51

    51 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 quartz32in (ng) 3/16 in. Quartz32il (propane) 5/16 in. Quartz36in (ng) 3/16 in. Quartz36il(propane) 3/8 in. E. Air shutter setting figure 9.1 air shutter adjustment air shutter settings should be adjusted by a quali fi ed...

  • Page 52

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 52 figure 9.2 burner identi fi cation detail a quartz32in/il quartz36in/il ng /lp f. Burner identi fi cation/veri fi cation the burner may be accessed for identi fi cation and veri- fi cation purposes. This task should be pe...

  • Page 53

    53 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 10 10 finishing notice: surface temperatures around the appliance will become warm while the appliance is in operation. Ensure finishing materials used for all surfaces (floor, walls, mantels, etc.) will withstand tempera...

  • Page 54

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 54 top of hood or fireplace opening see dimension v on appliance dimension diagram (figure 3.1). 3 4 5 12 11 10 9 8 7 6 32 ceiling 1 5 6 7 8 9 10 4 12 11 13 3 combustible mantels note: measurement is taken from top of the op...

  • Page 55

    55 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 figure 10.6 rear vent non-combustible zone above appliance figure 10.7 top vent non-combustible zone above appliance 3-1/2 in. Min. 12 in. Minimum with elbow heat shield installed 15 inch minimum without elbow heat shield...

  • Page 56

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 56 stop fi nishing material fl ush with fi replace surround opening. Finishing material 4 in. Maximum thickness decorative front finishing material 4 in. Maximum thickness figure 10.8 decorative front finishing c. Decorative...

  • Page 57

    57 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 a. Remove fixed glass assembly warning! Risk of asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • do not strike, sla...

  • Page 58: Log Placement

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 58 e. Install logs log set assembly: logs-quartz32, logs-quartz36 models: quartz32in, quartz32il, quartz36in, quartz36il log placement instructions overview these are common log instructions for the quartz32 and quartz36 mod...

  • Page 59

    59 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 figure 4. Install left rear base log 2. Locate and install the left rear base log (1) by installing the right end of the log over the log pin. Then rotate the rear log until it contacts the rear left hand bend tab. See fi...

  • Page 60

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 60 7. Quartz36 only: locate and install top left log (5). This log does not have any “burn out” features painted on the log. The “left” end of this log will rest on the base pan and the “right” end will rest on the “left” en...

  • Page 61

    61 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 g. Install majestic decorative front and hood warning! Risk of fire! Install only doors or fronts approved by hearth & home technologies. Unapproved doors or fronts could cause fi replace to overheat. This fi replace has ...

  • Page 62

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 62 12 12 reference materials a. Vent components diagrams figure 12.1 dvp vent components pipe effective length inches millimeters dvp4 4 102 dvp6 6 152 dvp12 12 305 dvp24 24 610 dvp36 36 914 dvp48 48 1219 dvp6a 3 to 6 76 to ...

  • Page 63

    63 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 dvp-hpc1 dvp-hpc2 dvp-trap1 dvp-trap2 dvp-trapk2 dvp-trapk1 dvp-trap horizontal termination cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) max effective length note: heat shields must overlap by a minimum of 1-1/2...

  • Page 64

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 64 13-1/4 in. (337 mm) 24-5/8 in. (625 mm) 27-1/2 in. (699 mm) rf6 roof flashing 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (337 mm) rf12 roof flashing cap shield drc-radius 13-7/8 in. (352 mm) 9-1/2 in. (241 mm) 14 in. ...

  • Page 65

    65 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 dvp-tb1 basement vent cap 12 in. (305 mm) 1-1/2 in. (38 mm) 7-3/8 in. (187 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 7-1/4 in. 12 in. 305 mm (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) dvp-tvhw verticaltermination cap (...

  • Page 66

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 66 a. Vent components diagrams (continued) figure 12.5 vent components 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) dvp-hrc-ss 10-7/8 in. 276 mm 10-1/2 in. 267 mm 3° 87° effective length 5-3/4 to 8-3/8 in. 146 to 213 m...

  • Page 67

    67 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 a. Vent components diagrams (continued) required wire harness description part number 10 ft pv wire harness pvi-wh10 20 ft pv wire harness pvi-wh20 40 ft pv wire harness pvi-wh40 60 ft pv wire harness pvi-wh60 80 ft pv wi...

  • Page 68

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 68 a. Vent components diagrams (continued) figure 12.7 slp series vent components 8-3/4 in. 222 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 6 in. 152 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 9-7/8 in. 251 mm 6-1/2 in. 165 mm 9-1/4 in. ...

  • Page 69

    69 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 a. Vent components diagrams (continued) figure 12.8 slp series vent components slp-wt-bk wall thimble-black sl-2dvp adapter 26 in. 660 mm dvp-hsm-b extended heat shield slp-trap horizontal termination cap 15-1/8 in. (384 ...

  • Page 70

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 70 1 in. (25 mm) 14 in. (356 mm) 3/8 in. (10 mm) 1 in. (25 mm) 7-1/4 in. (184 mm) 7-3/4 to 10-3/8 in. (197 to 264 mm) 13 in. 330 mm 13 in. 330 mm 1-5/16 in. 34 mm 10-9/16 in. 269 mm 14 in. 356 mm 12-1/2 in. 318 mm 12 in. 305...

  • Page 71

    71 majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 link-dv30b flex liner kit dv-46dva-gcl coaxial/colinear appliance connector 768-380a stainless steel flex pipe dvp-2sl adapter coaxial to colinear venting figure 12.11 coaxial to colinear vent components slp-hhw2 horizont...

  • Page 72

    Majestic • quartz32, quartz36 installation manual • 2412-980 rev. H • 10/16 72 b. Accessories remote controls, wall controls and wall switches follow the instructions supplied with the control installed to operate your fi replace: for safety: • install a switch lock or a wall/remote control with chi...