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  5. Installation Instructions And Homeowner's Manual

Majestic Fireplaces RDV4136 Series Installation Instructions And Homeowner's Manual - Fireplace Dimensions

Manual is about: Builder Top Vent Direct Vent

Summary of RDV4136 Series

  • Page 1

    Installation instructions and homeowner’s manual certified design certified 10010618 5/08 rev. 2 do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. What to do if you smell gas: • do not try to light any appliance. • do not touch any ele...

  • Page 2: Table of Contents

    2 rdv4136 series direct vent gas fireplace 10010618 installation & operating instructions important information, warnings, cautions .........................................................................3 requirements for the commonwealth of massachusetts .............................................

  • Page 3

    3 rdv4136 series direct vent gas fireplace 10010618 this gas fireplace should be installed by a qualified installer, preferably nfi or wett (canada) certified, in accordance with local building codes and with current csa-b149.1 installation codes for gas burning appliances and equipment. For usa instal...

  • Page 4

    4 rdv4136 series direct vent gas fireplace 10010618 installation & operating instructions requirements for the commonwealth of massachusetts all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled...

  • Page 5: Fireplace Dimensions

    5 rdv4136 series direct vent gas fireplace 10010618 fireplace dimensions 10618 rdv4136 specs 2/08 djt 40 ” (1019 mm) - rough opening width rough opening height rough opening depth gas line access 41” (1041 mm) 29 ” (740 mm) 5/8” (16 mm) 58 ” (1480 mm) 15 ” (387 mm) 15 ” (387 mm) ...

  • Page 6

    6 rdv4136 series direct vent gas fireplace 10010618 y e a b c d f y b x lu584-1 locating unit 2/4/99 djt a - flat on wall b - cross corner c - **island d - *room divider e - *flat on wall corner f - chase installation y - 6” minimum note (fig. 2): ** island (c) and room divider (d) installation is p...

  • Page 7

    7 rdv4136 series direct vent gas fireplace 10010618 a hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305mm) or more from the front of the fireplace. Cold climate installation recommendation: when installing this unit aga...

  • Page 8

    8 rdv4136 series direct vent gas fireplace 10010618 installation: in/ip models 1. Thread the wiring through holes on the end panels of appliance. Take care not to cut wire or insulation on metal edges. Route the wire to a conveniently located receptacle box. 2. Attach the wire to the on/off switch a...

  • Page 9

    9 rdv4136 series direct vent gas fireplace 10010618 eb-1 electrical box the fireplace, when installed, must be elec- trically connected and grounded in accord- ance with local codes or, in the absence of local codes, with the current csa c22.1 canadian electrical code. For usa installations follow lo...

  • Page 10: General Venting

    10 rdv4136 series direct vent gas fireplace 10010618 your fireplace is approved to be vented either through the side wall, or vertically through the roof. • only cfm corporation venting components spe- cifically approved and labelled for this fireplace may be used. • vent terminations shall not be rece...

  • Page 11

    11 rdv4136 series direct vent gas fireplace 10010618 v v v v v v v x x x d e b b b c b m b a j k f l vent termination air supply inlet area where terminal is not permitted h i operable operable fixed closed v b cfm145a dv termin location 5/01/01 rev. 12/05/01 sta inside corner detail v ...

  • Page 12

    12 rdv4136 series direct vent gas fireplace 10010618 fig. 10 termination clearances. General information on assembling vent pipes canadian installations: the venting system must be installed in accordance with the current csa-b149 .1 installation code. Usa installations: the venting system must conf...

  • Page 13

    13 rdv4136 series direct vent gas fireplace 10010618 how to use the vent graph the vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system. 1. Determine the height of the cen...

  • Page 14

    14 rdv4136 series direct vent gas fireplace 10010618 fp1012 top vent max run 1/25/00 djt 20' (6m) 7.5' (2.3m) pipe straps every 3’ (914mm) firestop/zero clearance sleeve pipe straps every 3’ (914mm) fp1012 fig. 17 support straps for horizontal runs. Since it is very important that the vent- ing syst...

  • Page 15

    15 rdv4136 series direct vent gas fireplace 10010618 7.5' (2.3m) a b a + b = 17' (5.2m) max. 1 x 90° elbow in horizontal plane = 3’ (914mm) fp1238 fig. 19 maximum vent run with elbows. • for each 45° elbow installed in the horizontal run, the length of the horizontal run must be reduced by 18” (457 ...

  • Page 16

    16 rdv4136 series direct vent gas fireplace 10010618 x fp1240 fig. 23 vertical height requirement. Step 4 attach the appropriate venting component(s) to the inner and outer flue collars of the fireplace using three (3) screws. (fig. 24) follow with the installation of the inner and outer elbow. Again ...

  • Page 17

    17 rdv4136 series direct vent gas fireplace 10010618 vertical sidewall installation flex vent pipe note: the 40” (1016 mm) flex vent is used for 90° off the top of the unit then out the back wall. Follow step 1 and 2 on page 15. Step 3 install the four (4) spacer springs on the 4” flex vent pipe. When...

  • Page 18

    18 rdv4136 series direct vent gas fireplace 10010618 if the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent p...

  • Page 19

    19 rdv4136 series direct vent gas fireplace 10010618 1 2 3 4 max. 8' (2.4m) fp1245 through the roof 90 & 45 degree 12/02 1 + 2 + 3 + 4 = 270° fp1245 fig. 32 typical offset application. Cfm100a firestop-vertical 11" (279mm) 11" (279mm) attic insulation shield joist ceiling in- stallation joist upper ...

  • Page 20

    20 rdv4136 series direct vent gas fireplace 10010618 584e venting components telescope vent 2/25/99 djt 10/20/99 twist lock venting components 584g venting components firestop spacer 2/25/99 djt 584h venting components attic insulation shield 2/25/99 djt 584i vent components offset support 2/25/99 d...

  • Page 21: Operating Instructions

    21 rdv4136 series direct vent gas fireplace 10010618 only glass approved by cfm corporation should be used on this fireplace. 1. Turn the fireplace off (including the pilot) 2. If the unit has been operating allow time for the components to cool. 3. Remove the valve access panel. (fig. 37) 4. Rotate t...

  • Page 22

    22 rdv4136 series direct vent gas fireplace 10010618 installation of logs, lava rock & ember material the logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the material in a safe manner. Log installation 1. Open the log box and ...

  • Page 23

    23 rdv4136 series direct vent gas fireplace 10010618 ember material lg518 figure 41 5. Place ember material on top of front burner. (fig. 41) separate the ember material into small pieces approximately 1/2” (13 mm) diameter and keep 1/2” (13 mm) space between the ember ...

  • Page 24

    24 rdv4136 series direct vent gas fireplace 10010618 it is important to periodically perform a visual check of the pilot and burner flames. Compare them to figures 43 and 44. If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. Flame characteristics ...

  • Page 25

    25 rdv4136 series direct vent gas fireplace 10010618 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “off”. Do not force. 5. Close control access panel. 1. Stop! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For mn/...

  • Page 26

    26 rdv4136 series direct vent gas fireplace 10010618 lighting & operating instructions for fireplaces equipped with af4000 gas valve a. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before operating , smell all aroun...

  • Page 27: Troubleshooting

    27 rdv4136 series direct vent gas fireplace 10010618 troubleshooting af4000 valve if erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with bat...

  • Page 28

    28 rdv4136 series direct vent gas fireplace 10010618 troubleshooting af4000 valve (continued) pilot will not light/stay lit • verify the gas supply is turned on. • verify the receiver is receiving the signal from the transmitter by listening for a beep from the receiver when on is pressed on the tra...

  • Page 29

    29 rdv4136 series direct vent gas fireplace 10010618 • ensure the continuous pilot switch on the control module (fig. 45) is set to off. • verify the gas supply is turned on. • ensure the pilot flame will ignite. If not, see pilot flame troubleshooting above. • make sure the green and white leads from...

  • Page 30

    30 rdv4136 series direct vent gas fireplace 10010618 troubleshooting - honeywell vs8421 remove window frame assembly before service work start check gas supply on pilot lights with piezo ignitor • lockout has engaged. Wait 60 seconds and try again. • for spark at electrode while depressing piezo 1/8...

  • Page 31

    31 rdv4136 series direct vent gas fireplace 10010618 conversions must be completed by qualified personnel fuel conversion instructions to convert the rdv4136 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “off” and turn gas supply off . ...

  • Page 32

    32 rdv4136 series direct vent gas fireplace 10010618 pilot orifice conversion 1. Remove pilot hood by lifting up. (fig. 54) 2. Remove pilot orifice with allen wrench. (fig. 55) 3. Install conversion pilot orifice. Co133 pilot hood 3/07 pilot hood pilot bracket co133 fig. 54 remove pilot hood. 4. Reinst...

  • Page 33: Maintenance

    33 rdv4136 series direct vent gas fireplace 10010618 maintenance burner and burner compartment it is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment...

  • Page 34: Rdv4136

    34 rdv4136 series direct vent gas fireplace 10010618 cfm corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Rdv4136 units: gfsj5j1(rp) 1 1a 1b 1c 1d 1e 2 3 7 10 19 20a,b 21a,b 23a,b 36 37 34 38 3...

  • Page 35: Rdv4136

    35 rdv4136 series direct vent gas fireplace 10010618 5. Support front log 10010601 6. Burner housing assy 10010594 7. Ceramic tile (single) 57803 8. Gasket burner base 10010592 9. Gasket burner cover 10010604 10. Relief plate assembly (burner base) 10004192 11. Door assy w/glass 10010586 12. Bottom ...

  • Page 36: Rdv4136

    36 rdv4136 series direct vent gas fireplace 10010618 fuel conversion kits conversion kit, ng to lp kit #10010737 conversion kit, lp to ng kit #10010738 rdv4136 (continued) ref. Description rdv4136 45. Fan assembly fk12 (optional) (not shown) za1110 46. Electrical cord (6ft.) 51865 47. Fan w/bracket ...

  • Page 37: Optional Accessories

    37 rdv4136 series direct vent gas fireplace 10010618 optional accessories fp1004 fan placement dv360/580 series 1/25/00 djt cold air box side view front of unit hearth pan base pan fk12 fan fp1004 fig. 57 fk12 fan kit placement. Black white ground fp394 wiring diagram 11/20/96 fan temperature sensor...

  • Page 38

    38 rdv4136 series direct vent gas fireplace 10010618 ceramic refractory panels are available for the rdv4136 fireplace. Kit color rdv4136crs sandstone rdv4136crr colonial red ceramic refractory panels take care when handling the refractory panels as they are fragile until held in place and supported....

  • Page 39

    39 rdv4136 series direct vent gas fireplace 10010618 basic warranty cfm corporation (hereinafter referred to collectively as the company) warrants that your new vermont castings or majestic gas fireplace/ stove is free from manufacturing and material defects for a period of one year from the date of...

  • Page 40

    Efficiency ratings model energuide ratings steady state (%) d.O.E. Fireplace efficiency (%) fan-on (afue%) rdv4136rn 66.7 81 63.4 rdv4136rp 66.7 81 63.4 rdv4136in 71.6 81 63.4 rdv4136ip 71.6 81 63.4 2695 meadowvale blvd. • mississauga, ontario, canada l5n 8a3 800-668-5323 • www.Cfmcorp.Com cfm corpora...