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MAKELSAN AG-SD-36 User Manual - 2. Product Description

Manual is about: CHALLENGER SERIES

Summary of AG-SD-36

  • Page 1

    User manual challenger series 80 ‐ 120 kva.

  • Page 3

    Ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 user manual challenger series 80‐120 kva ag‐sd‐36 document y.No:1 rev:0

  • Page 4

    Ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 about the manual this manual is prepared for the users of challenger 80‐120 kva. Companion manuals for more info about this device and its options, please visit www.Makelsan.Com.Tr . Updates please, visit www.Makelsan.Com.Tr for updates. Always us...

  • Page 5: Contents

    Challenger series 80‐120 kva contents ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 contents 1. Safety and warnings ....................................................................................................................... 6 1.1. Warnings ............................................

  • Page 6

    Challenger series 80‐120 kva contents ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 3.1.3. Positioning .................................................................................................................. 30 3.1.3.1. Positioning of ups ...............................................

  • Page 7: 1. Safe

    1 1.1 challe ag‐sd‐3 1. Safe . Warning this man by makels installatio injury or the ups i warni connect t ground cu service a all servic replaced o preventa authorize makelsa battery te touch bat batteries and defec makelsa waste bat enger seri 36 rev. No:0 ety an gs ual must be san staff. On or sta...

  • Page 8

    Challenger series 80‐120 kva safety and warnings ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 fire extinguishing equipment must be kept nearby the ups. 1.2. Clearance and access clearance there is no any air inlet or outlet grill on the left or right sides of our 80‐120 kva ups. All air goes...

  • Page 9: 2. Product Description

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:1511.2012 publish no:1 2. Product description general view ch80120en02r0

  • Page 10

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 front view ch80120en03r0 1 320x240 6” grafik lcd 2 ventilation inlets 3 mimic diagram 4 menu keys 5 epo (emergency power off) button.

  • Page 11

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 front cover view 1 rs232 serial interface for inverter 2 rs232 serial interface for rectifier 3 input circuit breaker 4 external bypass circuit breaker 5 output circuitr breaker 6 optional card slot...

  • Page 12

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 front inside view 1 maintenance circuit breaker 2 external bypass circuit breaker 3 input connectiion terminals 4 output connection terminals 5 earth ground connection 6 battery rapid fuses and batt...

  • Page 13

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 top view 1 ventilation outlets for inductors 2 ventilation outlets for pfc, charger and inverter 3 parallel interface ch80120en06r0

  • Page 14

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 electrical connection.

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    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2.1. General information general operation topology of challenger series ups can be recognized as follows. The ups is connected to the mains voltage through the cb1 breaker. As dc bus is ramped up, ...

  • Page 16

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 if maintenance or repair are necessary, maintenance switch must be turned "on" before the input and output breakers are switched on. After that, input and output of ups are switched off respectively...

  • Page 17

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2.2.2. Battery(stored) mode ups runs on battery mode when the mains voltage is bad.Battery voltage is boosted for the sufficient dc bus voltage. 2.2.3. Bypass mode in an overload condition, or if th...

  • Page 18

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2.2.5. Maintenance mode in maintenance mode, ups equipped with a switch capable for not to be interrupted of the loads. This switch was choosen to meet the full load. 2.3. Battery management lead – ...

  • Page 19

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2.3.2. Advanced level functions (automatic battery test) the auto battery test discharges 30% of the battery energy in a user defined period (default is 90 days). This period can be adjusted between...

  • Page 20

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 1 rectifier indicator led flashes while the dc bus is ramping up. Illuminates when rectifier works. 2 ac/dc module (rectifier) 3 boost mode indicator led illuminates in battery mode. Flashes when up...

  • Page 21

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 menu flow chart control menu status menu setup menu logging menu service menu control start stop output bypass output ups quick battery test battery status test stop battery test status mains output...

  • Page 22

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2.4.1. Openning screen when the front panel monitor is turned on, firstly opening screen is observed. Manufacturer – device name, date – time, load status as percent, battery charge status as percen...

  • Page 23

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 some menus have changeable options like on/off, durations or quantities. To change some setups in such a menu, press enter to choose the variable, use up and down keys. To change the value, press en...

  • Page 24

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 battery status test, drains the 30% of battery energy and reports batteries which has more capacity than 15‐30% as “good”, less capacity than 15% as “replace” according to the test results. After up...

  • Page 25

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 mains up, i, hz voltage (phase‐neutral), current and frequency of each phase. Ul, s, p voltage(phase phase), reactive and active power of each phase. Pf, u, d power factor, positive dc bus and negat...

  • Page 26

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2.4.7. Setup menu the following adjustments can made on setup menu: date & time to set date and time, use up and down keys to choose the variable you want to set. Then use up and down keys to set th...

  • Page 27

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 auto restart on the battery mode, ups operates until charging process completed. The device turns off at the end of battery discharge process. Auto‐ restart can be used to restart the ups automatica...

  • Page 28

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 beep turn the beeper sound on/off. Language set the menu language. Communication set the protocol for the rs232 connection. The options are sec, megatech and telnet..

  • Page 29

    Challenger series 80‐120 kva product description ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 economy mode economy mode (eco) and ups switch to static bypass mode at the specified days and hours. Use this menu to setup the days and hours. Service menu service menu is password secured, and ca...

  • Page 30: 3. Inst

    3 3.1 3.1.1 3.1.2 challe ag‐sd‐3 3. Inst . Single m in this se before sta must pay 1. Warning do not en battery te proper sa check the esd‐prote battery in water, an remove a ups, need suitable fo available. If it is use input and detail of t . Pre‐inst before ins importan check if a make sur enger ...

  • Page 31

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 3.1.3. Positioning ups and batteries are designed for indoor use; ups must be placed in a places where has clean and easy air flow. 3.1.3.1. Positioning of ups in challenger 80‐120 kva series, air enters t...

  • Page 32

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 shelves will be accessible in touch if batteries are in battery room. Therefore please keep restricted accessing to battery room. Use necessary safety writings and strips espacially, for the external cabin...

  • Page 33

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 ch80120en09r0 external battery cabinet application 3.1.4 transportation type of cabinets carrying vehicles or handling accessories must have enough features and characteristics to carry ups’s weight. Cabin...

  • Page 34

    3.1.5 3.1.5 challe ag‐sd‐3 5.1 externa to protec distributi over curr chosen 13 ground le makelsan leakage c resistant and not s must be s 5.2 cable a cable des on this to non‐linea currents m protection typical g 70mm2 a 3.1.5.3 all electri enger seri 36 rev. No:0 al protecti ct the ac inp on board...

  • Page 35

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 1 input terminals 2 output terminals follow the steps below to electrical connections: 1. Make sure that the network and loads are isolated through cables by turning off the all breakers on the distrubutio...

  • Page 36

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 2. Connect the ground cable. 3. Make sure that the circuit breakers are off. The use of these circuit breakers are explained on the next sections. Ch80120en12r0 ch80120en13r0

  • Page 37

    4. 5. 6. Challe ag‐sd‐3 connect t r to inpu s to inpu t to inpu n(neutra check the repeat st use the ca warning connected warning check if th warning other dev another s 3.1.5.4 b you can fi batteries the batte enger seri 36 rev. No:0 the input cab ut l1, ut l2, ut l3, al) to input e phase sequ teps...

  • Page 38

    3.1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10 challe ag‐sd‐3 preserve check for batteries consult a remove t 1.5.4.1 ex you can s of externa ups was g if any swi remove t remove t ch80120e make sur connect t the +bat check the replace th replace th replace th 0. If any swi enger seri 36 rev. No:0 your eyes a r ...

  • Page 39

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 11. Please check that whether there is appropriate battery voltage on the input terminals of the battery of ups by measurement tool. The external battery cable selection is determined by the application. R...

  • Page 40

    3.1.5.5 3.2 challe ag‐sd‐3 control a makelsa environm connectio • one rs2 • one rs2 • two opt connectio one para parallel the produ an option p in case of up to qua seen belo enger seri 36 rev. No:0 and comm an ups have mental monit ons on the s 232 serial co 232 serial co tional card s ons on the u...

  • Page 41

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 inputs and outputs of more than one ups are connected to each other; but definitely each battery group is different from another, batteries can not be used in common. The following points should be conside...

  • Page 42

    Challenger series 80‐120 kva installation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 parallel settings connect the parallel cable as shown in figure below. Only use the cables provided by makelsan. Software settings on the user panel should be made by authorized personel. Ch80120en18r0 ch8...

  • Page 43: 4  Operation

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 4 operation 4.1 operation procedure you can find informations about circuit breaker, first start‐up, types of ups operation tests, turning ups off, epo and rs232 serial communication system in this section. 4...

  • Page 44

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 4.1.2 first start‐up warning: wait for at least 5 seconds between each step. 1. Turn the maintenance (cb2) bypass breaker “on” 2. Turn the input (cb1) breaker “on” ch80120en20r0 ch80120en21r0

  • Page 45

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 3. Start the ups using the front panel. Main menu> control > password > start 4. Wait for the operation of the rectifier. Rectifier led on the mimic diagram will flash for a while, and then remain lit. 5. Wai...

  • Page 46

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 9. Turn output circuit braker (cb3) on. 10. Turn the maintenance bypass braker (cb3) off. Ch80120en26r0 ch80120en27r0

  • Page 47

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 11. The loads which are connected to ups can be turned on. After all these steps, check that load is fed through inverter static switches via mimic diagram. In a contrary situation, check ups total and phase ...

  • Page 48

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 4.1.3.2 switching from online mode to static bypass mode use the front panel to switch the device to static bypass mode. Check the mimic panel to make sure that the device has switched to bypass mode. Main me...

  • Page 49

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 4.1.3.4 switching from online mode to maintenance bypass mode warning: make sure that the inverter output is synchronous with the maintenance bypass line before switching to maintenance bypass mode. Otherwise...

  • Page 50

    Challenger series 80‐120 kva operation ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 1. Turn cb2 on. Stop the ups by using front panel. Main menu > control > stop ch80120en20r0

  • Page 51

    2. 4 chall ag‐sd‐3 . Turn cb1 warnin 4.1.4 perf turn off t use the fr main me lenger ser 36 rev. No:0 1, cb3 and c ng: wait at off, for s forming a the loads co ront panel to enu> contr ch ries 80‐120 0 rev. Date: cb4 off. Least 5 min safety complete nnected to t o turn the d rol> passw h80120en29 k...

  • Page 52

    4.1.6 chall ag‐sd‐3 warnin 4.1.5 ep ups turn complete rs232 s challenge this inter by using t lenger ser 36 rev. No:0 ng: make su comp o (emerge ns off rectifie ely separated serial com er series has rface is fully this protoco c ries 80‐120 0 rev. Date: ure that the plete shutd ency powe er, amplif...

  • Page 53: 5 Explanations Of Logging

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 5 explanations of logging ups will beep when any problem is detected. You can see the first information about the situation on the front monitor panel. This may not be enough most of the time. I...

  • Page 54

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 14 no battery no battery detected. 15 maint. Byp. Sw. On maintenance bypass switch has been activated. 16 ambient abnor. Temp. The ambient temperature is over limit. Check the ventilation of ups...

  • Page 55

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 29 inverter voltage bad inverter voltage is out of limit. Load will be transferred to bypass line, when inverter voltage gets back to normal values,ups will switch to normal mode again. 30 overl...

  • Page 56

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 45 byp thyr.L3 short c ups has detected short circuit at bypass l3 thyristor. Ups will shut down. 46 ups thyr.L1 short c. Ups has detected short circuit at inverter l1 thyristor. Ups will shut d...

  • Page 57

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 62 bypass mode ups is operating in the bypass mode, load are energized through bypass line. 63 maintenance bypass mode ups is operating in the bypass mode, load are energized through bypass line...

  • Page 58

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 79 battery err. Although connected to the ups, batteries can not be charged. 80 parallel command ups which is operating in paralel mode has been given a command to change the status of static sw...

  • Page 59

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 96 fan failure unable to communicate with the fan control system. Only for upss that contain the fan control system. 97 output dc volt. Fault over inverter dc voltage. Loads will be transferred ...

  • Page 60

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 114 pwr. Supply fault the error signal is detected on ups through power source circuit debugger. 115 generator mode signal is detected from "generator mode input" of dry contact board. Ups will ...

  • Page 61

    Challenger series 80‐120 kva explanations of logging ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 14 inverter fault inverter voltage can not be created. 15 battery mode ups switched to battery mode. 16 parallel. Id conflict there is more than one ups with the same id number at the system con...

  • Page 62

    Challenger series 80‐120 kva technical specifications ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 6 technical specifications technical specifications power 80kva 100kva 120kva active power 64kw 80kw 96kw input input voltage range 220 ± %15 (l‐n) or 380 ± %15 (l‐l) 3p + n + pe input power fa...

  • Page 63

    Challenger series 80‐120 kva technical specifications ag‐sd‐36 rev. No:0 rev. Date:15.11.2012 publish no:1 communication rs232 standart, rs485 and snmp adapter option dry contact optional protocol megatec, sec, telnet certificates quality iso 9001 standard ce, tse safety ts en 62040‐1‐1, iec60950 em...

  • Page 64: Contact Information

    Challenger serİsİ 80‐120 kva contact information contact information www.Makelsan.Com.Tr İstanbul deri organize sanayi bölgesi 2. Yol, i ‐5 parsel, 34956 tuzla/ İstanbul tel: 0216 428 65 80 faks: 0216 327 51 64 e‐mail: makelsan@makelsan.Com.Tr İzmir branch: hakapınar mah. 1348 sok. 2ae keremoğlu İş ...

  • Page 66: Www.Makelsan.Com.Tr

    Www.Makelsan.Com.Tr İstanbul deri organize sanayi bölgesi 2. Yol, i ‐5 parsel, 34956 tuzla/ İstanbul tel: 0216 428 65 80 faks: 0216 327 51 64 e‐mail: makelsan@makelsan.Com.Tr İzmir branch: hakapınar mah. 1348 sok. 2ae keremoğlu İş merkezi yenişehir – İzmir tel: 0232 469 47 00 faks: 0232 449 47 00 e‐...