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MAKINEX TE1000-AVR Operator's Manual

Manual is about: Jackhammer Trolley with Hilti Breaker

Summary of TE1000-AVR

  • Page 1

    Makinex jackhammer trolley with hilti breaker te1000-avr & te1500-avr operator’s manual rev0915.

  • Page 2: Contents

    1 contents about this manual ...................................................................... 2 key terms ................................................................................... 2 disclaimer .................................................................................... 3 prod...

  • Page 3: About This Manual

    2 about this manual this manual is designed to provide the user with the information required to operate and maintain the jack hammer trolley correctly and safely. Key terms read carefully read carefully – refers to important information that should be paid careful attention. Caution caution - indic...

  • Page 4: Disclaimer

    3 disclaimer makinex, and its affiliates, takes no responsibility for any damage, injury or death resulting from the incorrect or unsafe use of this machine. Use of this machine should be undertaken by competent persons only. It is the operators’ responsibility to ensure that the following safety pr...

  • Page 5: Product Information

    4 product information safety information general safety instructions throughout this document there are several safety warnings. The user should read through this complete document before using the jack hammer trolley. Read carefully ensure you read all information contained in this manual before us...

  • Page 6

    5 2) stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired and under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 3) hold the devi...

  • Page 7: Safety Stickers

    6 safety stickers there is a safety and information panel provided on the front of the jack hammer trolley to alert the user of potential safety risks/hazards. Please read and adhere to all instructions on the unit. Prohibited it is forbidden to remove any safety or instructional stickers or panels ...

  • Page 8

    7.

  • Page 9: Warranty

    8 warranty in order to take advantage of the makinex limited warranty, you must have maintenance performed according to the schedule (contained in relevant owner’s manual supplied with this product), by an authorised makinex dealer or makinex service technician. You are free to have your makinex pro...

  • Page 10: Warranty Exclusions:

    9 warranty: (ex-factory/ reseller premise) makinex warrants to the original purchaser: makinex provides a limited one year warranty that applies to jack hammer trolley only (this excludes the jack hammer and any other attachments and consumables). Any unauthorized repair or part replacement will voi...

  • Page 11: Claim Procedure:

    10 problems caused by parts that are not original makinex parts. Responsibility of the consumer under this limited warranty: - strict adherence to the maintenance checks and schedule with proof of scheduled maintenance service required by an authorised agent or qualified mechanic. - maintenance serv...

  • Page 12

    11 only (e.G. Machine purchased in usa will repaired/replaced under warranty and returned to the usa consumer. Machine purchased in australia will be repaired/ or replaced under warranty and returned to the australian consumer etc.) - where the specific warranty component (e.G. Jack hammer) is under...

  • Page 13: Australia

    12 warranty contact information: australia tel + 61 2 9460 8071 fax +61 2 9439 9815 d.Lobban@makinex.Com.Au 15 waltham st, artarmon, nsw 2064 australia usa tel 855-625-4639 sales@makinex.Com p.Maginnis@makinex.Com europe tel +31 (0)6 24881203 +31 (0)6 50841849 service and spares ordering for service...

  • Page 14: Product Description And

    13 product description and specifications the versatile jackhammer trolley packs a punch, saving you a lot of hard work and effort. Let the jackhammer trolley take the workload of your back! No more struggling or bending trying to handle heavy hammers, the trolley takes the pain out of demolition an...

  • Page 15: Product Specifications

    14 product specifications height when raised 1100mm/ 43.3’’ height when lowered 600mm /23.6’’ overall width 510mm /20’’ overall length 1100mm /43.3’’ angle of adjustment 73° (93° closed, 20° open) weight (without jackhammer) 28kg/62lb.

  • Page 16: Instructions For Use

    15 instructions for use warning do not operate the jack hammer without wearing the appropriate personal protective equipment and assessing the surrounding area for hazards. Step 1 – assembling the trolley tools required  17mm socket  phillips head screwdriver  19mm socket  pliers  shifter instr...

  • Page 17

    16 2. Attach the handle to the frame with the two mounting bolts provided. 3. Next, attach both wheels on the axle with the parts provided.

  • Page 18: Brake Lever Adjustment

    17 brake lever adjustment instructions 1. Ensure cable is not kinked anywhere along its length 2. Tighten retaining screw with pliers 3. Tighten adjustment screw to remove slack from the cable. Note that some slack in the mechanism is normal..

  • Page 19

    18 fitting a hilti te1000 jack hammer 1. Adjust the trolley to its lowest position as shown and place the bottom end onto a platform that allows the trolley to be horizontal to the ground. 2. Distinguish the correct mounting holes that are needed to mount the hilti te1000 jack hammer. Use these hole...

  • Page 20: Note: Please Do Not

    19 use the hilti clamping set provided and assemble the front area as per diagram with the front blocks. Note: please do not tighten until the back end is fitted on also.

  • Page 21

    20 note: please take care during assembly and do not over tighten block sets! Set up the back of the jack hammer with the back mounting blocks provided. Please refer to the above diagram..

  • Page 22: Location 1

    21 position the electrical cord from the jack hammer to the indicated positions to guide it away from any possible crush points location 1 location 2.

  • Page 23: Step 2

    22 step 2 – using the hammer trolley warning ensure the machine is switched off before plugging in caution ensure moil is correctly inserted and locked in position before use 1. Ensure hammer is secure in clamping mechanism and cannot rotate. 2. Position and angle before commencing work. To change a...

  • Page 24: Step 3

    23 step 3 – servicing the hammer trolley every use:  inspect frame for damage  ensure bolts are secure every 6 months:  adjust brake lever to eliminate free-play o see page 13 for details  lubricate brake lever cable o drip oil from the top of the cable so it runs through the cable housing o use...

  • Page 25: Appendices

    24 appendices a. Jack hammer trolley parts break down b. Block sets breakdown c. Jack hammer trolley - hazard assessment d. Block set part selection details e. Sales and spares f. Jack hammer manual (when purchased).

  • Page 26: Appendix A

    25 appendix a – jht parts breakdown www.Makinexusa.Com makinex support #: us 407-446-1966 , 407-826-0000

  • Page 27

    26 www.Makinexusa.Com makinex support #: us 407-446-1966 , 407-826-0000

  • Page 28: Appendix B

    27 appendix b – block sets break down.

  • Page 29: Appendix C

    28 appendix c – hazard assessement.

  • Page 30: Service & Part Ordering

    29 appendix d- service and spares for sales and spare parts please refer to your local distributor below. Service & part ordering for service and ordering parts, please call aus: 1300 795 953 or +61 2 9460 8071 usa: 855-625-4639 europe: +31 (0)6 24881203 or +31 (0)6 50841849 or your nearest makinex ...

  • Page 31: Appendix E

    30 appendix e – jack hammer manuals refer to your hilti jack hammer manual for safety and operation instructions..

  • Page 32

    31.