Modine Manufacturing IPT Installation And Service Manual

Manual is about: low intensity gas-fired pressurized infrared heaters

Summary of IPT

  • Page 1

    August, 2015 installation and service manual low intensity gas-fired pressurized infrared heaters model ipt 9-511 5h0819050000 this manual is the property of the owner. Please be sure to leave it with the owner when you leave the job. Inspection upon arrival 1. Inspect unit upon arrival. In case of ...

  • Page 2: Danger

    2 9-511 special precautions special precautions the installation and maintenance instructions in this manual must be followed to provide safe, efficient and trouble-free operation. In addition, particular care must be exercised regarding the special precautions listed below. Failure to properly addr...

  • Page 3: Caution

    3 9-511 si (metric) conversion factors/unit location to convert multiply by to obtain "w.C. 0.249 kpa °f (°f-32) x 5/9 °c btu 1.06 kj btu/ft 3 37.3 kj/m 3 btu/hr 0.000293 kw cfh (ft 3 /hr) 0.000472 m 3 /min cfh (ft 3 /hr) 0.00000787 m 3 /s cfm (ft 3 /min) 0.0283 m 3 /min cfm (ft 3 /min) 0.000472 m 3...

  • Page 4

    4 9-511 location recommendations 1. When locating the heater, consider the general space and heating requirements and availability of gas and electrical supply. 2. Be sure the structural support and chain at the unit location is adequate to support the weight of the unit. 3. Be sure that the minimum...

  • Page 5: Warning

    5 9-511 installation 1. Be sure the method of unit suspension is adequate to support the weight of the burner and tube system (see tables 18.1 and 18.2 for system weights). 2. Combustible material and service clearances as specified in table 4.1 and figures 4.1 through 4.3 must be strictly maintaine...

  • Page 6

    6 9-511 tube single-tube single-tube stocking kit length available burner 10' 10' hangers with hangers tube reflector turbulator option requires the (ft.) input mbh tubes reflectors reinforcing bar (regular) clamps end cap baffle sections following tube kits ➁ : 20 50, 60, 75 2 2 2 1 3 2 4 a 30 50, ...

  • Page 7

    7 9-511 figure 7.1 - u-tube system components tube double-tube double-tube turbulator stocking kit length available burner 5' 10' 10' hangers with hangers tube reflector baffle option requires the (ft.) input mbh tubes tubes reflectors reinforcing bar (regular) clamps end cap u-tube sections ➂ follo...

  • Page 8: Warning

    8 9-511 for steps 1-8 of this section, please refer to figures 8.1 and 9.1 1. Locate and install tube and reflector system hanging chains (200 lb. Minimum working load) as shown, following spacing indicated in table 8.1 or 9.1. 2. Fasten tube and reflector hangers to the hanging chains installed in ...

  • Page 9

    9 9-511 installation figure 9.1 - u-tube system suspension table 9.1 - u-tube chain spacing ref # part description 1 burner (installed in later steps) 2 turbulator baffle 3 chain & “s” hooks 4 radiant tube 5 dbl tube & reflector hanger w/ reinforcing bar 6 tube clamp 7 double tube & reflector hanger...

  • Page 10: Warning

    10 9-511 installation table 10.1 - turbulator baffle assembly section qty. Determination tabs slots figure 10.1 - assembly of turbulator baffle assembly figure 10.4 - burner suspension reflector last tube baffle figure 10.2 - insertion of turbulator baffle assembly unit mounting – turbulator baffle ...

  • Page 11: Caution

    11 9-511 installation ref # part description 1 burner 2 chain & “s” hooks 3 radiant tube 4 tube & reflector hanger 5 reflector figure 11.1 - installation of the radiant reflectors unit mounting – radiant reflector caution as with all infrared equipment, clearances to combustible materials are critic...

  • Page 12: Warning

    12 9-511 installation table 12.1 - maximum vent length downward slope 1/4" towards drip leg. Drip leg 2' min. 1' min. * listed cap see figure 12.2 * size according to expected snow depth. 5. Where the vent passes through a combustible wall or floor or ceiling, a listed metal thimble 4" greater than ...

  • Page 13

    13 9-511 installation listed cap drip leg downward slope 1/4" towards drip leg. H see figure 12.2 x 12" roof pitch is x/12 double wall vent section to maintain clearance to combustibles specified by type b vent mfg. Listed thimble to maintain clearances as specified by listed thimble manufacturer si...

  • Page 14: Warning

    14 9-511 installation 1. Installation of piping must conform with local building codes, or in the absence of local codes, of the national gas fuel code, ansi z223.1 (nfpa 54) – latest edition. In canada, installation must be in accordance with can/cga-b149.1 for natural gas units and can/cga-b149.2 ...

  • Page 15

    15 9-511 gas supply line gas supply line ground joint union w/ brass seat manual gas shut-off valve 3" min. Sediment trap plugged 1/8" npt test gage connection to controls installation figure 15.1 - recommended sediment trap/ manual shut-off valve installation 2" burner box (side view) field supplie...

  • Page 16

    16 9-511 installation - high altitude accessory kit high altitude accessory kit altitude (ft) gas heating values at altitude (btu/ft 3 ) usa canada 0-2,000 1,050 1,050 2,001-3,000 929 945 3,001-4,000 892 4,001-4,500 874 4,501-5,000 856 856 5,001-6,000 822 822 6,001-7,000 789 789 7,001-8,000 757 757 ...

  • Page 17

    17 9-511 installation - high altitude accessory kit if the heating value of the gas being supplied is different than the values shown in tables 16.1 and 16.2, use the following equation to determine the appropriate manifold pressure for the altitude and gas heating value being supplied. Equation 17....

  • Page 18: Warning

    18 9-511 installation/start-up procedure electrical connections warning 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. 2. All appliances must be wired strictly in accordance with wiring diagram furnished with the appliance. Any wiring di...

  • Page 19

    19 9-511 start-up procedure table 19.1 - manifold pressure and gas consumption air shutter gas orifice input mbh type of gas natural propane no. Of orifices btu/ft 3 1040 2500 specific gravity 0.6 1.53 manifold pressure " w.C. 3.5 10 50 cfh 48.1 20.0 1 gal/hr.Propane n/a 0.55 orifice drill size 3.3 ...

  • Page 20

    20 9-511 top view front view side view back view 12.39 12.00 1.36 2.61 6.00 4.00 4.00 1.000 gas connection .875 thermostat connection .875 line voltage connection 10.00 23.12 21.91 11.00 13.58 14.99 6.00 3.65 ø ø ø figure 20.1 - casing dimensions (in.) dimensional data 11 28 14 16 a b figure 20.2 - ...

  • Page 21

    21 9-511 performance certified tube lengths (ft.) table 21.2 - utilities recommended mounting height (ft.) ➀ 20, 30 u-tube straight tube spot or area heating total building heating 20, 30, 40 50, 60 recommended tube system application ➀ table 21.1 - performance input mbh 50 60 75 100 125 150 175 200...

  • Page 22: Caution

    22 9-511 maintenance/service & troubleshooting ignitor and flame sensor housing flame sight glass maintenance qualified gas service personnel should service all heating equipment before each heating season to assure proper operation. The following items may require more frequent service based on the...

  • Page 23

    23 9-511 table 23.1 - troubleshooting troubleshooting trouble possible cause possible remedy unit does nothing 1. Power supply is off 1. Turn on main power 2. No 24v power to thermostat 2 a. Check control transformer b. If failed transformer - check thermostat wire gage and length 3. Thermostat malf...

  • Page 24

    24 9-511 service & troubleshooting/replacement parts ordering figure 24.1 - model identification plate table 24.1 - diagnostic codes replacement parts ordering when servicing, repairing or replacing parts on these units, locate the model identification plate of the unit and always give the complete ...

  • Page 25

    25 9-511 model number / serial number / wiring diagram figure 25.3 - wiring diagram figure 25.1 - model number designations figure 25.2 - serial number designations model number 1, 2, 3 4, 5, 6 7 8, 9 10, 11 ipt 200 s 01 11 s: direct spark model prefix: improved pressure tube: ipt mbh input: 50, 60,...

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    Modine manufacturing company 1500 dekoven avenue racine, wi 53403 phone: 1.800.828.4328 (heat) www.Modinehvac.Com © modine manufacturing company 2015 commercial warranty seller warrants its products to be free from defects in material and workmanship, exclusive, however, of failures attributable to ...