Summary of Foldnak 100
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Foldnak 80/100 trimmer 100 operations manual/ service instruction english.
Page 2: Foldnak 80/100
© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 2 foldnak 80/100 trimmer 100
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 3 content safety precautions ............................................................................................................................................. 5 important! Please pay attention....
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 4 operation of trimmer 100................................................................................................................................ 21 adjustments of the trimmer in the foldnak menu ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 5 safety precautions 1. Please read this instruction carefully and completely before operating the machine. 2. Please make sure the mains voltage is suitable and the outlet has a proper earth connection. 3...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 6 intended use foldnak 80/100 intended use is the stapling and folding of booklets within the in “technical data” documented limits. Trimmer 100 intended use is the inline face trimming of booklets within ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 7 technical data foldnak 80/100 foldnak 100 hohner foldnak 100 isp foldnak 100 m2 foldnak 80 rapid max. Output (cuts) per hour (depends on format) 3,000 3,000 3,000 2,500 paper format max. 364 x 521 mm 14....
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 8 technical data trimmer 100 max. Output (cuts) per hour: 3000/h max. Booklet length, folded: 260.5 mm min. Booklet length, folded: 74 mm max. Cutting width (standard): 320 mm max. Cutting width (longer kn...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 9 main menu 0 paper format paper format 0e a3 420.0x297.0 welcome !!! Fk xxx tr yyy installation and operation of foldnak 80/100 preparation of the stapling heads: to avoid uncoiling or tangling up of the ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 10 settings of the function keys the default settings of the function keys f1, f2, f3 are as follows: f1 = staple position f2 = fold position f3 = language each function key can be overwritten with a new f...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 12 adjust 1a width +/-0.0 - + - + adjustment of fold position adjustment of staple position submenu 1 paper format attention ! Before every change of format check stapling head position. Danger of collisio...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 13 settings foldnak 80/100 attention! Adjusting the foldnak-parameter during operation may cause disruptions! Customized formats (c-formats) definition of customized formats. Minimal: 105 x 140/ 4.14 x 5.5...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 14 different stapling heads the stapling heads (except isp) can be put in in any position. But they can cause problems in the area of the folding knife finger. That is in the range between 94 to 110 mm and...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 15 isp stitching & bindery products the stapling heads have fixed positions. The clincher can be easily aligned to the stapling head by lowering them, see hohner stapling heads. Please use wire #25, order ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 16 selection of staples and driver blade for very hard sheets or thick paper blocks (above 15 sheets 80 gsm) it is recommended to use 26/8s staples and the flat driver blade. Change from flat to loop stapl...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 17 error messages in case of an error you have four options, described in the menu item ”clearing” in the chapter “settings” (p.13). Each error message has to be confirmed by pressing the backspace key. Do...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 18 functional errors / sh exchange the wire uncoils too fast tighten the spring with the adjusting ring (fig.1). Paper jam at the foldnak infeed possible reasons: the speed of the belt of the rf/s8 is too ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 19 layout of foldnak 80/100 side view top view fa23 fa24 fa25, fa26 fs26 fs28 fa4 fs4 fs27 fa1 fa2 fa3 fa27 fa28 fs32, fs33 fs30 fs31 fs25 fa29 fa30 fs1.
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 20 sequence description of the foldnak 80/100 after power up, the foldnak references its stops and guides. Staple stop, fold stop and side guides are moved to their outermost position until they reach the ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 21 operation of trimmer 100 power switch status led trimming on-off and reset cutting width bigger cutting width smaller delivery potentiometer the trimmer is mainly controlled from the foldnak. The cuttin...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 22 trimmer errors in case of a disruption the red led gleams. After fixing the problem it must be confirmed by pressing the bypass-key (=trimming off). Waste drawer full empty the drawer. Then confirm the ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 23 layout of trimmer 100 side view ta1 ta2 ta3 ta4 ts7 ts2 ts6 ta1 ta10/11 ts4 ts3 ts5.
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 24 sequence of trimmer 100 it is important to switch on the trimmer first. This allows the foldnak to recognize it. Double check in the foldnak menu, that the trimmer is selected. After being switched on t...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 25 service it is possible to check every actuator and sensor from the service submenu. Submenu foldnak actuators description connector on pcb pins signal fa1 solenoid solenoid staple stop j18 1: gnd; 5: 24...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 26 submenu foldnak sensors description connector on pcb pins signal fs1 input j29 1: collector ir-transistor; 4: anode ir-led; 2,3: gnd fs2 optical sensor j29 -- fs3 staple pos j29 -- fs4 fold pos j29 16: ...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 27 submenu trimmer actuators description connector on pcb pins signal ta1 paper stop solenoid j18 1: gnd; 5: 24 v ta2 main motor ssr j18 2: gnd; 6: 24 v ta3 output belt j18 3: gnd; 7: 24 v ta4 trim stoke j...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 28 accessories downholder attachment , fk 80 and 100: parts no. 2660389. The attachment serves to hold the paper down, if the pile fans out too much and therefore doesn’t enter straight. Leaf spring fk 100...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 29 layout of connectors on pcb adjustment data format staple position fold position transport finger side guide staple stop fold stop j25 j11 (j12) j10 (j17) j13 j14 j15 j16 j29 j30 j26 j21 j20 j28 j23 j24...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 30 circuit diagram.
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 31.
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 32.
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 33.
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 34 konformitÄtserklÄrung declaration of conformity dÉclaration de conformitÉ wir/ we/ nous: ernst nagel gmbh breitwiesenstr. 21 70565 stuttgart germany erklären in alleiniger verantwortung, dass das produk...
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© ernst nagel gmbh 9965043 operations manual foldnak 80-100 trimmer 100.Doc rev.1.3 23.10.2006 35 glossary/ abbreviations fk = foldnak fa = foldnak actuator fs = foldnak sensor gnd = ground hxwxd = height x width x depth ir = infrared rf = robofeeder rh = relative humidity sh = stapling head ssr = s...
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Ernst nagel gmbh d - 70565 stuttgart, germany inland 0711 78078 11 export +49 711 78078 21 telefax +49 711 78078 10 www.Ernstnagel.Com.