Napoleon GDI-30GN Installation And Operating Instructions Manual

Summary of GDI-30GN

  • Page 1

    1 w415-0832 / 09.18.09 $10.00 installer: leave this manual with the appliance. Consumer: retain this manual for future reference. Installation and operating instructions 1.2 wolf steel ltd., 24 napoleon rd., barrie, on, l4m 4y8 canada / 103 miller drive, crittenden, kentucky, usa, 41030 phone (705)7...

  • Page 2: Table of Contents

    2 w415-0832 / 09.18.09 table of contents 1.0 installation overview 3 2.0 introduction 4 2.1 dimensions 5 2.2 general instructions 5 2.3 general information 6 2.4 rating plate information 7 2.5 care of glass 7 3.0 installation 8 3.1 insert levelling 8 3.2 chimney connection 9 3.3 gas installation 10 ...

  • Page 3: 1.0 Installation Overview

    3 w415-0832 / 09.18.09 1.0 installation overview venting, see “installation - chimney connection” section. Glass, see “finishing - glass burner installation” section. Surround, see “finishing - 4 sided surround installation” section. Door, see “finishing - door removal and installation” section..

  • Page 4: Warning

    4 w415-0832 / 09.18.09 3.2 ! Warning • this appliance is hot when operated and can cause severe burns if contacted. • do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. • risk...

  • Page 5: Warning

    5 w415-0832 / 09.18.09 2.1 dimensions 3” Ø collars 13 ¾” 7 ¼” 1 3 / 8 ” 11 1 / 8 ” 27 ½” 19 5 / 8 ” 13 ¾” 17 7 / 8 ” 20 3 / 8 ” 30 1 / 16 ” 42” 23 1 / 8 ” 15 1 / 8 ” 25 ½” rating plate located under valve access door 21 3 / 4 ” 2.2 general instructions this gas appliance should be installed and serv...

  • Page 6: 64.5%

    6 w415-0832 / 09.18.09 64.5% gdi-30g 2.3 general information for your satisfaction, this appliance has been test-fired to assure its operation and quality! 4.1 the installation must conform with local codes or, in absence of local codes, the national gas and propane installation code csa b149.1 in c...

  • Page 7: Warning

    7 w415-0832 / 09.18.09 2.4 rating plate information w385-0492 reference # w/n 16479 gdi/cdi-30g certified under / homologue selon les normes: csa 2.33b-2009, ansi z21.88b-2009 vented gas fireplace heater / foyer de chauffage au gaz avec evacuation. Direct vent gas fireplace. Approved for bedroom, ba...

  • Page 8: 3.0 Installation

    8 w415-0832 / 09.18.09 3.0 installation 3.1 insert levelling 68.4 clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work do...

  • Page 9

    9 w415-0832 / 09.18.09 3.2 chimney connection chimney installation must conform to both national and local code requirements. The chimney must be lined with one 2" or 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectiv...

  • Page 10: Warning

    10 w415-0832 / 09.18.09 3.3 gas installation 3.4 optional wall switch / thermostat for ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2 strand solid core millivolt wire from the gas appliance to the wall switch / millivo...

  • Page 11: 4.0 Framing

    11 w415-0832 / 09.18.09 4.0 framing combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the appli- ance. 3 8 5 4 mantel depth 0 + ( , * + 7 0 $ 1 7 ( /...

  • Page 12: 5.0 Finishing

    12 w415-0832 / 09.18.09 5.0 finishing 5.2.1 before servicing, allow the appliance to cool completely. 5.2.2 release the top and bottom door latches, located at the right side of the door. 5.2.3 to access the lower door latch lift up on the front edge of the valve access door to open. 5.2 door remova...

  • Page 13: Warning

    13 w415-0832 / 09.18.09 5.3 door glass replacement 56.1 • place the door frame face down careful not to scratch the paint. • center the gasketed glass inside the door frame with the thick side of the gasket facing up. • bend the glass retainers located along the edge of the door frame over the gaske...

  • Page 14: Warning

    14 w415-0832 / 09.18.09 secure the media tray to the burner us- ing 6 screws (w570-0001). When removing the media tray make sure the glass media are away from the center of the screen, exposing the burner, remove screws and lift media tray out. When replacing burner, absolutely no glass media can be...

  • Page 15: Warning

    15 w415-0832 / 09.18.09 this appliance comes equipped with our “night light™”. If in the event the lamp needs to be replaced, follow these instructions. 5.6.1 turn off all electrical supply. 5.6.2 remove the glass media and media tray from the fi rebox, see "media tray installation" section. 5.6.3 u...

  • Page 16: Warning

    16 w415-0832 / 09.18.09 6.0 replacement blower installation figure 8 black white red speed control switch blower thermal switch 6.0.1turn off the electrical power and the gas supply to the appli- ance insert. 6.0.2open the glass door, see "door removal and instal- lation" section. Remove the glass m...

  • Page 17: 7.0 Operation

    17 w415-0832 / 09.18.09 7.0 operation the on-off switch is located on the front of the appliance in the top right corner. When lit for the fi rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary con- dition caused by the "burn-in" of internal paints and lubric...

  • Page 18: 8.0 Wiring Diagram

    18 w415-0832 / 09.18.09 8.0 wiring diagram on / off switch acs/ipi switch dc back-up ground dfc valve orange green ground eyelet on / off ipi / cpi disconnect these connectors to the on/off switch and connect to optional wall / thermostat switch. + + - - ipi board dc supply transformer valve electro...

  • Page 19

    19 w415-0832 / 09.18.09 ac adaptor to on/off switch located on the top right hand corner of manditory trim. 8.1 night light tm wiring diagram.

  • Page 20: 9.0 Adjustments

    20 w415-0832 / 09.18.09 this appliance has an air shutter that has been factory set open according to the chart below: closing the air shutter will cause a more yellow fl ame, but can lead to carboning. Opening the air shutter will cause a more blue fl ame, but can cause fl ame lifting from the burn...

  • Page 21: 10.0 Maintenance

    21 w415-0832 / 09.18.09 10.0 maintenance caution: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annua...

  • Page 22: Warning

    22 w415-0832 / 09.18.09 contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your authorized dealer / distributor. For warranty replacement parts, a photocopy of the original invoice will be required to honour...

  • Page 23

    23 w415-0832 / 09.18.09 19 1 12 2 3 7 4 accessories ref no. Appliance description 1* f40 on / off remote 1* f50 thermostat remote 2* gd-660 remote wall switch with 20" wire 3* w660-0026 timer, battery operated 4* gi-rb riser box - painted black 5* w175-0322 conversion kit - lp-ng 5* w175-0323 conver...

  • Page 24: 12.0 Trouble

    24 w415-0832 / 09.18.09 12.0 trouble shooting symptom problem test solution pilot will not light. Makes noise with no spark at pilot burner. Wiring. - verify the wire for the sensor and the wire for the ignitor are connected to the correct terminals (not reversed) on the module. Note: sensor has 3/1...

  • Page 25

    25 w415-0832 / 09.18.09 symptom problem test solution carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces. Air shutter has become blocked. - ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the glass, logs, rocks, media or comb...

  • Page 26

    26 w415-0832 / 09.18.09 42.7_3 symptom problem test solution white / grey fi lm forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces. - clean the glass with a recommended gas appliance glass cleaner. Do not clean glass when hot. - if deposits are not cleaned off ...

  • Page 27: 13.0 Warranty

    27 w415-0832 / 09.18.09 napoleon® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Napoleon® reserves the right to hav...

  • Page 28: 14.0 Service

    28 w415-0832 / 09.18.09 14.0 service history a ppliance ser vice histor y this heater must be serviced annually depending on usage. Date s ervice t echnician name service performed s pecial concerns dealer name 43.1.