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  5. Instruction Manual And Spare Parts Catalogue

Nardi Pacific 210 Instruction Manual And Spare Parts Catalogue

Manual is about: air compressors

Summary of Pacific 210

  • Page 1

    1 instruction manual and spare parts catalogue pacific 210 this manual contains operating instructions and maintenance schedules for the high pressure breathing air compressors. Operators must read and understand all information inside the manual. Attention. This machine can be used only after a car...

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    2 1. General information: before using the machine please put your attention to this general information: 1. Personnel engaged to operate the machine must have read the instruction manual before beginning work, especially the safety notices chapter. 2. Personnel may not wear long hair loose, loose c...

  • Page 3

    3 3. Compressor block the compressor block pacific 210 is used to compress air in the high pressure range up to 420 bar (6000 psi). The compressor block is of a three stage, three cylinders design. The cylinders are arranged in a w form, the 1st stage in the centre, 2nd stage on the right, and 3th s...

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    4 4. Technical data compressor unit pacific c 210 electric operating pressure pn 200 pn 300 delivery * 210 l/min. 210 l/min. Final pressure safety valve 225 bar 330 bar compressor block pacific 210 number of stages 3 number of piston 3 cylinder bore stage 1 88 mm cylinder bore stage 2 28 mm cylinder...

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    5 5. Safety measures 5.1. Fundamental safety notices: important instructions concerning the endangerment of personnel, technical safety and operating safety will be specially emphasized by special marks placing on the machine. For safety reasons you can find some components mounted on the compressor...

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    6 6. Warranty 6.1. Compressor warranty : our compressors are warranted for 12 months from the delivery of the goods starting from the date showed in the documents. Warranty is valid only if the buyer respects all contract rules and the compressor is used according to our indications. Warranty is exc...

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    7 7.4. Electrical installation: for installation of electrical equipment observe the following: • in the annex of this instruction manual you will find the standard schematic diagrams valid for the respective compressor unit. • observe regulations of local electricity supply company. • connection mu...

  • Page 8

    8 units with electric engine with automatic control system: this model is deliverd with an automatic control system. Before starting check point 6.1 and then press on button.Switch off the machine pressing stop button. Units with petrol engine: open condensate drain valves on the filters to release ...

  • Page 9

    9 10.2. Maintenance schedule: after fisrt 15 operating hours date signature clean intake filter and intake filter cartridge check oil level check cooler fastening check tightness of all cooler-pipes and couplings check tightness of o-rings check functioning and tightness of filling valve check zero ...

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    10 every 1000 operating hours (nardi technician) date signature valve change annually or as required date signature perform a breathing air quality check with aerotests check blow-off pressure of final pressure safety valve after repair work date signature check functioning and tightness of filling ...

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    11 11. Maintenance work this chapter contains the maintenance work as well as short functional description for each component. 11.1. Lubrication : two lubrication systems: • splashed lubrication: mechanic lubrication by connecting- rod movement. Connecting-rod has a metal piece below that splashing ...

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    12 11.4. Changing the oil type: to avoid severe damage to the compressor unit when changing the oil type, the following measures should be strictly adhered to: • follow the procedure chapter 9.3. • change or clean all parts with old oil. • after approx. 10 operating hours check lubricating oil for d...

  • Page 13

    13 11.8. Coal filter cartridge : coal filter cartridge removes water condensation and oil by a chemical system not mechanical. Activated carbon and molecular sieve absorb water and oil purifing breathing air according to din en12021. Filter has two safety systems. The first one has a hole closed whe...

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    14 11.10. Lifetime of filter cartridge lifetime off cartridge 210 (300 bar) 85 64 48 37 28 23 18 67 51 39 30 24 19 15 10 15 20 25 30 35 40 temperature °c h o u rs little damp higt damp lifetime off cartridge 210 (200 bar) 57 43 32 28 19 15 11 46 34 27 20 16 12 10 10 15 20 25 30 35 40 temperature °c ...

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    15 11.11. Valves: the valve heads of the individual stages form the top part of the cylinders. The intake and pressure valves are fitted inside the valve heads. Note that the valves are operated by the flow of the medium. On the suction stroke, the intake valves open and the medium flows into the cy...

  • Page 16

    16 changing the valves of the 2rd stage: please follow the procedure below: • uscrew the intake and pressure linesfrom the cylinder head. • fix the head. • unscrew the intake valve body with the special tool. In order to avoid damaging the special tool or the valve when using the tool, ensure that i...

  • Page 17

    17 code description p a001 front safety o- ring p a002 roller bearing for front shaft p r003 compressor shaft pacific p a004 roller bearing for connecting rod p a005 small roller bearing for connecting rod p a006 connecting rod without oil thrower pin p r006 connecting rod with oil thrower pin p a00...

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    18 code description code description p b001 compressor crankcase p b002 pin flange p b003 circlip ring p b004 complete connecting rod assembly p b005 circlip ring p b006 o-ring closing compressor crankcase p b007 closing crankcase flange p b008 closing crankcase screw p b009 oil seal p b010 fixing f...

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    19 code description code description p d001 support stirrup tubes high pressure and crankcase p d020 rilsan tube escape oil 12 mm p d002 support stirrup tubes cooling lateral external p d021 plug p d003 support stirrup tubes cooling lateral internal p d022 visual level plug oil p d004 central screw ...

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    20 code description code description p g001 stud cylinder 1° stage p g012 "l" 1/4 "connection tube 12 mm fast coupling p g002 piston 1° stage p g013 male 3/4" connection- 1/2" male p g003 piston pin 1° stage p c013 complete suction filter p g004 safety o-rings piston 1° stage p c013* suction filter ...

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    21 code description code description p e001 lower o-ring, cylinder 2°stage p f013 inferior body valve 2° stage p f002 piston pin 2°stage p f014 seal washer valve 2° stage p f003 stud cylinder 2° stage p f015 up-right connection 3/8" tube 12 mm p e004 cylinder washer p f016 head 2° stage p f004 pisto...

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    22 code description code description p e001 lower o-ring, cylinder 3°stage p e015 cylinder's pipe 3° stage p e002 inferior piston 3°stage p e016 upper o-ring pipe 3° stage p e003 stud cylinder 3° stage p e017 up-right connection 1/4" tube 12 mm p e004 cylinder washer p e018 up-right connection 1/4" ...

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    23 cod. Riferim. Descrizione articolo cod. Riferim. Descrizione articolo p l001 fitting 1/4" p l006 fixing stirrup intermediate pressure filter p m001 inferior body filter high pressure p m006 fixing stirrup high pressure filter p l002 inferior body filter intermediate pressure p l007 safety valve 2...

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    24 code description code description p t004 connecting tube p t007 2° stage intercooler p t005 3° stage intercooler p t006 1° stage intercooler pacific 210 spare parts.

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    25 pacific 210 spare parts code description code description p q001 support filter system p q015 nozzle p r001 black screw of discharge p q016 o-ring p q002 stirrup screw filter system p q017 base p q003 up-right connection 1/4" tube 6 mm p q018 drain valve housing p r003 risan nut p q018* condensat...

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    26 code description code description p r001 black screw of discharge 225 bar p r016 closing nut p r002 red screw of discharge 330 bar p r017 rubber pommel p r003 risan nut p r018 nut fixing rubber pommel p r004 body of filling valve p r019 o-ring for guide p r005 closing valve p r020 guide for fixin...

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    27 pacific 210 spare parts code description code description p s001 water drain pommel p s015 rilsan hose 12 mm - 1/4 fitting p s002 washer p s016 6 mm pipe - fitting 1/4 p s003 water drain pommel spring p s017 closing plug for water drain valve p s004 water drain body closing p s018 o-ring for wate...