National Instruments SCXI-1520 User Manual - Conventions

Summary of SCXI-1520

  • Page 1

    Scxi tm scxi-1520 user manual scxi-1520 user manual may 2009 372583e-01.

  • Page 2

    Support worldwide technical support and product information ni.Com national instruments corporate headquarters 11500 north mopac expressway austin, texas 78759-3504 usa tel: 512 683 0100 worldwide offices australia 1800 300 800, austria 43 662 457990-0, belgium 32 (0) 2 757 0020, brazil 55 11 3262 3...

  • Page 3: Important Information

    Important information warranty the scxi-1520 is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National instruments will, at its option, repair or replace equipment that proves to be defectiv...

  • Page 4: Conventions

    Conventions the following conventions are used in this manual: angle brackets that contain numbers separated by an ellipsis represent a range of values associated with a bit or signal name—for example, ao . » the » symbol leads you through nested menu items and dialog box options to a final action. ...

  • Page 5: Contents

    © national instruments corporation v scxi-1520 user manual contents chapter 1 about the scxi-1520 what you need to get started ......................................................................................1-1 national instruments documentation ...................................................

  • Page 6

    Contents scxi-1520 user manual vi ni.Com chapter 3 configuring and testing scxi-1520 software-configurable settings ................................................................. 3-1 common software-configurable settings ...................................................... 3-1 bridge configurat...

  • Page 7

    Contents © national instruments corporation vii scxi-1520 user manual full-bridge type ii..........................................................................................4-14 full-bridge type iii ........................................................................................4-16 sc...

  • Page 8

    Contents scxi-1520 user manual viii ni.Com performing offset null compensation using traditional ni-daq (legacy) in labview.................................................................................. 5-24 performing shunt calibration using traditional ni-daq (legacy) in labview ..................

  • Page 9

    Contents © national instruments corporation ix scxi-1520 user manual appendix d common questions glossary index figures figure 2-1. Quarter-bridge i circuit diagram .........................................................2-2 figure 2-2. Quarter-bridge ii circuit diagram................................

  • Page 10

    Contents scxi-1520 user manual x ni.Com figure 5-4. Using the ai parameter vi to set up the scxi-1520 .......................... 5-24 figure 5-5. Offset null and shunt calibration flowchart ....................................... 5-30 figure c-1. Removing the scxi-1520..................................

  • Page 11: About The Scxi-1520

    © national instruments corporation 1-1 scxi-1520 user manual 1 about the scxi-1520 the scxi-1520 module is an eight-channel module for interfacing to strain-gauge bridges and other wheatstone-bridge based sensors. Note descriptions in this chapter explicitly refer to the first channel (channel 0); h...

  • Page 12

    Chapter 1 about the scxi-1520 scxi-1520 user manual 1-2 ni.Com – scxi or pxi/scxi combo chassis – e/m series daq device – computer, if using an scxi chassis – cabling, cable adapter, and sensors as required for your application ❑ software – ni-daq 7.0 or later – application software, such as labview...

  • Page 13

    Chapter 1 about the scxi-1520 © national instruments corporation 1-3 scxi-1520 user manual national instruments documentation the scxi-1520 user manual is one piece of the documentation set for data acquisition (daq) systems. You could have any of several types of manuals depending on the hardware a...

  • Page 14

    Chapter 1 about the scxi-1520 scxi-1520 user manual 1-4 ni.Com • the scxi hardware user manuals—read these manuals for detailed information about signal connections and module configuration. They also explain, in greater detail, how the module works and contain application hints. • accessory install...

  • Page 15: E/m Series Daq Device

    Chapter 1 about the scxi-1520 © national instruments corporation 1-5 scxi-1520 user manual installing application software, ni-daq, and the e/m series daq device refer to the daq getting started guide packaged with the ni-daq software to install your application software, ni-daq driver software, and...

  • Page 16

    Chapter 1 about the scxi-1520 scxi-1520 user manual 1-6 ni.Com verifying the scxi-1520 installation in software refer to the scxi quick start guide for information on verifying the scxi installation. Installing scxi using ni-daqmx in software refer to the scxi quick start guide for information on in...

  • Page 17

    Chapter 1 about the scxi-1520 © national instruments corporation 1-7 scxi-1520 user manual after verifying and self-testing the installation, the scxi system should operate properly with your ade software. If the test did not complete successfully, refer to chapter 3, configuring and testing , for t...

  • Page 18

    Chapter 1 about the scxi-1520 scxi-1520 user manual 1-8 ni.Com 4. If the cabled module is not listed in the correct slot, complete the following troubleshooting steps: a. If the cabled module is not listed in the correct slot and the slot is empty, click the drop-down listbox next to the correct slo...

  • Page 19

    Chapter 1 about the scxi-1520 © national instruments corporation 1-9 scxi-1520 user manual • if you get the message failed to find , followed by module codes and the message instead found: module with id 0xxx , refer to the traditional ni-daq (legacy) section of chapter 3, configuring and testing , ...

  • Page 20: Connecting Signals

    © national instruments corporation 2-1 scxi-1520 user manual 2 connecting signals this chapter describes how to connect wheatstone bridge sensors to the scxi-1520 in quarter-, half-, and full-bridge configurations and for remote sensing. It also provides the front and rear signal pin assignments of ...

  • Page 21

    Chapter 2 connecting signals scxi-1520 user manual 2-2 ni.Com figure 2-1. Quarter-bridge i circuit diagram the following symbols apply to the circuit diagram and equations: • r 1 and r 2 are half-bridge completion resistors. • r 3 is the quarter-bridge completion resistor. • r 4 is the active elemen...

  • Page 22

    Chapter 2 connecting signals © national instruments corporation 2-3 scxi-1520 user manual note the quarter-bridge type ii configuration is often confused with the more commonly used half-bridge type i configuration. In the half-bridge type i configuration, the r 3 element is active and bonded to the...

  • Page 23

    Chapter 2 connecting signals scxi-1520 user manual 2-4 ni.Com half-bridge type i this section provides information for connecting the half-bridge strain-gauge configuration type i. Figure 2-3 shows the half-bridge type i circuit wiring diagram. Note s– is left unwired. Figure 2-3. Half-bridge type i...

  • Page 24

    Chapter 2 connecting signals © national instruments corporation 2-5 scxi-1520 user manual half-bridge type ii this section provides information for connecting the half-bridge strain-gauge configuration type ii. Figure 2-4 shows the half-bridge type ii circuit wiring diagram. Note s– is left unwired....

  • Page 25

    Chapter 2 connecting signals scxi-1520 user manual 2-6 ni.Com full-bridge type i this section provides information for connecting the full-bridge strain-gauge configuration type i. Figure 2-5 shows the full-bridge type i circuit wiring diagram. Figure 2-5. Full-bridge type i circuit diagram the foll...

  • Page 26

    Chapter 2 connecting signals © national instruments corporation 2-7 scxi-1520 user manual full-bridge type ii this section provides information for connecting the full-bridge strain-gauge configuration type ii. Figure 2-6 shows the full-bridge type ii circuit wiring diagram. Figure 2-6. Full-bridge ...

  • Page 27

    Chapter 2 connecting signals scxi-1520 user manual 2-8 ni.Com full-bridge type iii this section provides information for connecting the full-bridge strain-gauge configuration type i. The full-bridge type iii only measures axial strain. Figure 2-7 shows the full-bridge type iii circuit wiring diagram...

  • Page 28

    Chapter 2 connecting signals © national instruments corporation 2-9 scxi-1520 user manual remote sense note ni recommends using remote sense if your application requires the improved accuracy. Refer to chapter 4, theory of operation , for more information about using remote sense. Wire the scxi-1520...

  • Page 29: Pin Assignments

    Chapter 2 connecting signals scxi-1520 user manual 2-10 ni.Com pin assignments the pin assignments for the scxi-1520 front signal connector are shown in table 2-1. The front signal connector is a special 96-pin din c male connector through which you make all signal connections. The terminal assignme...

  • Page 30

    Chapter 2 connecting signals © national instruments corporation 2-11 scxi-1520 user manual table 2-1. Front signal pin assignments front connector diagram pin number column a column b column c 32 scb0 s0– s0+ 31 scb0 rs0– rs0+ 30 scb1 p0– p0+ 29 scb1 sca0 sca0 28 rsvd s1– s1+ 27 rsvd rs1– rs1+ 26 rs...

  • Page 31

    Chapter 2 connecting signals scxi-1520 user manual 2-12 ni.Com the rear signal connector is a 50-pin male cable connector used for analog signal connectivity and communication between the scxi-1520 and the connected e/m series daq device. The rear signal connector is shown in table 2-2. The rear sig...

  • Page 32

    Chapter 2 connecting signals © national instruments corporation 2-13 scxi-1520 user manual in parallel output mode, channel 0 is selected at the output multiplexer and is connected to ch 0. The seven other channels are directly connected to ch 1 through ch 7, respectively, on the rear connector. Tab...

  • Page 33

    Chapter 2 connecting signals scxi-1520 user manual 2-14 ni.Com in multiplexed mode, the ch 0 signal pair is used for sending all eight channels of the scxi-1520, and analog signals from other modules, to the connected e/m series daq device. If the module is cabled directly to the daq device, the oth...

  • Page 34

    Chapter 2 connecting signals © national instruments corporation 2-15 scxi-1520 user manual 29 slot0sel* p0.2 dio2 input slot 0 select—this signal taps into the scxibus intr* line to indicate whether the information on mosi is being sent to a module or slot 0. 36 scanclk ai hold comp, ai hold scanclk...

  • Page 35: Configuring and Testing

    © national instruments corporation 3-1 scxi-1520 user manual 3 configuring and testing this chapter discusses configuring the scxi-1520 in max for use with either ni-daqmx or traditional ni-daq (legacy), creating and testing a virtual channel, global channel, and/or task. Scxi-1520 software-configur...

  • Page 36

    Chapter 3 configuring and testing scxi-1520 user manual 3-2 ni.Com excitation level excitation level is a software-configurable setting that allows you to set the voltage excitation level available on p x + and p x – (where x is a particular channel). You can choose voltage excitation settings betwe...

  • Page 37

    Chapter 3 configuring and testing © national instruments corporation 3-3 scxi-1520 user manual gain/input range gain/input range is a software-configurable setting that allows you to choose the appropriate amplification to fully utilize the range of the e/m series daq device. In most applications ni...

  • Page 38

    Chapter 3 configuring and testing scxi-1520 user manual 3-4 ni.Com if you are using a daq device that has a maximum analog input range of ±10 v and you have a maximum input to the scxi-1520 of +12 mv, set the gain to the setting closest to but less than 833. A larger gain setting saturates the daq d...

  • Page 39: Configurable Settings In Max

    Chapter 3 configuring and testing © national instruments corporation 3-5 scxi-1520 user manual modes of operation the scxi-1520 can operate in multiplexed mode or parallel mode. Using ni-daqmx, you can operate the scxi-1520 in either multiplexed or parallel mode. In traditional ni-daq (legacy), only...

  • Page 40

    Chapter 3 configuring and testing scxi-1520 user manual 3-6 ni.Com ni-daqmx in ni-daqmx, you can configure software settings such as bridge configuration, voltage excitation level, filter bandwidth, gain/input signal range, and calibration settings in the following two ways: • task or global channel...

  • Page 41

    Chapter 3 configuring and testing © national instruments corporation 3-7 scxi-1520 user manual settings in your application. The default configuration settings set the null potentiometers at their midpoint, 62 for the coarse potentiometer and 2,047 for the fine potentiometer. The default state of th...

  • Page 42

    Chapter 3 configuring and testing scxi-1520 user manual 3-8 ni.Com 11. Ensure that you have selected the strain channel(s) you wish to calibrate in the channel list box. Click calibration to calibrate the strain channel(s). 12. On the screen that appears choose to enable offset nulling and/or shunt ...

  • Page 43

    Chapter 3 configuring and testing © national instruments corporation 3-9 scxi-1520 user manual 9. Click the device tab and select the autozero mode and lowpass filter cutoff frequency. 10. If you are applying custom scaling, select the create new drop-down and follow the onscreen wizard. 11. If you ...

  • Page 44

    Chapter 3 configuring and testing scxi-1520 user manual 3-10 ni.Com • calibration settings—configure null potentiometer settings and control shunt calibration switches only using strain virtual channel or using your application. The default configuration settings set the null potentiometers at their...

  • Page 45

    Chapter 3 configuring and testing © national instruments corporation 3-11 scxi-1520 user manual creating a strain virtual channel to create a strain virtual channel, complete the following steps: 1. Right-click data neighborhood and select create new . 2. Select traditional ni-daq virtual channel an...

  • Page 46: Verifying The Signal

    Chapter 3 configuring and testing scxi-1520 user manual 3-12 ni.Com 4. Enter the calibration data and click update . 5. Make the selections in shunt cal circuit a and operation , and click start . 6. After the calibration is completed, click exit . Verifying the signal this section describes how to ...

  • Page 47

    Chapter 3 configuring and testing © national instruments corporation 3-13 scxi-1520 user manual note for more information on how to further configure the scxi-1520, or how to use labview to configure the module and take measurements, refer to chapter 4, theory of operation . Verifying the signal in ...

  • Page 48

    Chapter 3 configuring and testing scxi-1520 user manual 3-14 ni.Com 7. Select the data mode . 8. Select the y scale mode . Refer to the labview measurements manual for more information and for proper formatting of channel strings for different uses. Verifying the signal using strain virtual channel ...

  • Page 49: Theory of Operation

    © national instruments corporation 4-1 scxi-1520 user manual 4 theory of operation this chapter discusses strain-gauge concepts and the theory of operational measurement concepts. Strain-gauge theory this section discusses how to arrange, connect, and scale signals from bridge-based sensors, especia...

  • Page 50

    Chapter 4 theory of operation scxi-1520 user manual 4-2 ni.Com a physical phenomena, such as a change in strain or temperature applied to a specimen, changes the resistance of the sensing elements in the wheatstone bridge. The wheatstone bridge configuration is used to help measure the small variati...

  • Page 51

    Chapter 4 theory of operation © national instruments corporation 4-3 scxi-1520 user manual acronyms, formulas, and variable definitions in the figures and equations in this document, the acronyms, formulas, and variables are defined as follows: ε is the measured strain (+ ε is tensile strain and – ε...

  • Page 52

    Chapter 4 theory of operation scxi-1520 user manual 4-4 ni.Com software scaling and equations after you have acquired the voltage signal v ch , you can scale this voltage to the appropriate strain units in software. This is done automatically for you in ni-daqmx using a strain task or strain channel...

  • Page 53

    Chapter 4 theory of operation © national instruments corporation 4-5 scxi-1520 user manual a quarter-bridge type i has the following characteristics: • a single active strain-gauge element is mounted in the principle direction of axial or bending strain. • a passive quarter-bridge completion resisto...

  • Page 54

    Chapter 4 theory of operation scxi-1520 user manual 4-6 ni.Com to simulate the effect on strain of applying a shunt resistor across r 3 , use the following equation: notes the value of the quarter-bridge completion resistor (dummy resistor) must equal the nominal resistance of the strain gauge. Ni r...

  • Page 55

    Chapter 4 theory of operation © national instruments corporation 4-7 scxi-1520 user manual figure 4-4. Quarter-bridge type ii measuring axial and bending strain a quarter-bridge type ii has the following characteristics: • one active strain-gauge element and one passive, temperature-sensing quarter-...

  • Page 56

    Chapter 4 theory of operation scxi-1520 user manual 4-8 ni.Com the following symbols apply to the circuit diagram and equations: • r 1 and r 2 are half-bridge completion resistors. • r 3 is the quarter-bridge temperature-sensing element (dummy gauge). • r 4 is the active strain-gauge element measuri...

  • Page 57

    Chapter 4 theory of operation © national instruments corporation 4-9 scxi-1520 user manual half-bridge type i this section provides information for the half-bridge strain-gauge configuration type i. The half-bridge type i measures either axial or bending strain. Figure 4-6 shows how to position stra...

  • Page 58

    Chapter 4 theory of operation scxi-1520 user manual 4-10 ni.Com the following symbols apply to the circuit diagram and equations: • r 1 and r 2 are half-bridge completion resistors. • r 3 is the active strain-gauge element measuring compression from poisson effect (– νε ). • r 4 is the active strain...

  • Page 59

    Chapter 4 theory of operation © national instruments corporation 4-11 scxi-1520 user manual half-bridge type ii this section provides information for the half-bridge strain-gauge configuration type ii. The half-bridge type ii only measures bending strain. Figure 4-8 shows how to position strain-gaug...

  • Page 60

    Chapter 4 theory of operation scxi-1520 user manual 4-12 ni.Com the following symbols apply to the circuit diagram and equations: • r 1 and r 2 are half-bridge completion resistors. • r 3 is the active strain-gauge element measuring compressive strain (– ε) . • r 4 is the active strain-gauge element...

  • Page 61

    Chapter 4 theory of operation © national instruments corporation 4-13 scxi-1520 user manual full-bridge type i this section provides information for the full-bridge strain-gauge configuration type i. The full-bridge type i only measures bending strain. Figure 4-10 shows how to position strain-gauge ...

  • Page 62

    Chapter 4 theory of operation scxi-1520 user manual 4-14 ni.Com the following symbols apply to the circuit diagram and equations: • r 1 is an active strain-gauge element measuring compressive strain (– ε ). • r 2 is an active strain-gauge element measuring tensile strain (+ ε ). • r 3 is an active s...

  • Page 63

    Chapter 4 theory of operation © national instruments corporation 4-15 scxi-1520 user manual figure 4-12. Full-bridge type ii rejecting axial and measuring bending strain a full-bridge type ii configuration has the following characteristics: • four active strain-gauge elements. Two are mounted in the...

  • Page 64

    Chapter 4 theory of operation scxi-1520 user manual 4-16 ni.Com • r 3 is an active strain-gauge element measuring compressive strain (– ε ). • r 4 is an active strain-gauge element measuring tensile strain (+ ε ). • v ex is the excitation voltage. • r l is the lead resistance. • v ch is the measured...

  • Page 65

    Chapter 4 theory of operation © national instruments corporation 4-17 scxi-1520 user manual figure 4-14. Full-bridge type iii measuring axial and rejecting bending strain a full-bridge type iii configuration has the following characteristics: • four active strain-gauge elements. Two are mounted in t...

  • Page 66

    Chapter 4 theory of operation scxi-1520 user manual 4-18 ni.Com • r 3 is an active strain-gauge element measuring compressive poisson effect (– νε ). • r 4 is an active strain-gauge element measuring the tensile strain (+ ε ). • v ex is the excitation voltage. • r l is the lead resistance. • v ch is...

  • Page 67

    Chapter 4 theory of operation © national instruments corporation 4-19 scxi-1520 user manual figure 4-16. Block diagram of scxi-1314/scxi-1520 combination lo wpass filter lo wpass filter inst. Amp . X1 or x20 t rac k and hold, x 1 null compensation coarse –x1 – + shunt calibr ation switches half- br ...

  • Page 68

    Chapter 4 theory of operation scxi-1520 user manual 4-20 ni.Com the analog input signal from the strain gauge or bridge sensor connects to s x + and s x – of the terminal block. The signal passes through the terminal block to an electronic four-position switch in the module. Figure 4-16 shows the sw...

  • Page 69

    Chapter 4 theory of operation © national instruments corporation 4-21 scxi-1520 user manual eight channels for routing. The signal is routed to the e/m series daq device channel 0 if the scxi-1520 is the cabled module and/or to the scxi backplane through the scxibus connector. If configured for para...

  • Page 70

    Chapter 4 theory of operation scxi-1520 user manual 4-22 ni.Com note when using the scxi-1520 and scxi-1314 configured for quarter-bridge completion, do not wire the sensor or any signal to s x –. Refer to the configurable settings in max section of chapter 3, configuring and testing , for more info...

  • Page 71

    Chapter 4 theory of operation © national instruments corporation 4-23 scxi-1520 user manual surge suppressors that prevent either excitation output terminal from exceeding 6 v with respect to chassis ground. Note chassis ground is at the same potential as earth ground when the chassis is plugged int...

  • Page 72

    Chapter 4 theory of operation scxi-1520 user manual 4-24 ni.Com if you leave the remote-sense terminal unconnected, internal 1 k Ω resistors provide feedback to the buffers from the p x + and p x – terminals. Therefore, you need not install a jumper wire between rs x + and p x +, or rs x – and p x –...

  • Page 73

    Chapter 4 theory of operation © national instruments corporation 4-25 scxi-1520 user manual refer to the configurable settings in max section of chapter 3, configuring and testing , for more information about programmatically setting gain using range settings in max. For more information about progr...

  • Page 74

    Chapter 4 theory of operation scxi-1520 user manual 4-26 ni.Com two offset null potentiometers are used, one for coarse adjustments and the other for fine adjustments. The sum of the two potentiometer signals is added to the analog input path to adjust the signal voltage to remove the offset, which ...

  • Page 75

    Chapter 4 theory of operation © national instruments corporation 4-27 scxi-1520 user manual shunt calibration shunt calibration is a process used to obtain a gain adjust factor, which is used to correct for system gain error and discrepancies between nominal gauge factor and actual gauge factor of t...

  • Page 76

    Chapter 4 theory of operation scxi-1520 user manual 4-28 ni.Com notes you can control an individual shunt calibration switch or combination of multiple shunt calibration switches using ni-daq software. The shunt calibration resistors in series with each switch are housed in the scxi-1314 terminal bl...

  • Page 77

    Chapter 4 theory of operation © national instruments corporation 4-29 scxi-1520 user manual figure 4-17. Signal during simultaneous sample-and-hold sampling it is possible to enable and disable ss/h programmatically in ni-daqmx, although ni recommends that you leave ss/h enabled for most application...

  • Page 78

    Chapter 4 theory of operation scxi-1520 user manual 4-30 ni.Com programmatically enabling and disabling ss/h using ni-daqmx in your application. Maximum simultaneous sample and hold sample rate using ni-daqmx when using ni-daqmx you can use the scxi-1520 in multiplexed or parallel mode. Multiplexed ...

  • Page 79

    Chapter 4 theory of operation © national instruments corporation 4-31 scxi-1520 user manual maximum ss/h sample rates in parallel mode use the following formula to calculate the maximum ss/h sample rate in parallel mode: where sr is sample rate—frequency of acquisition of all channels ht is hold tim...

  • Page 80

    Chapter 4 theory of operation scxi-1520 user manual 4-32 ni.Com table 4-4 shows some example values used to determine the sr using the general equation. Maximum simultaneous sample and hold using traditional ni-daq (legacy) when using traditional ni-daq (legacy), you can only use the scxi-1520 in mu...

  • Page 81

    Chapter 4 theory of operation © national instruments corporation 4-33 scxi-1520 user manual multiplexed mode use the following formula to calculate the maximum ss/h sample rate in multiplexed mode: where sr is sample rate—frequency of acquisition of all channels ht is hold time—the time between hold...

  • Page 82

    Chapter 4 theory of operation scxi-1520 user manual 4-34 ni.Com modes of operation the scxi-1520 provides two modes of operation for passing the conditioned signals to the digitizing daq device—multiplexed mode and parallel mode. Theory of multiplexed mode operation in multiplexed mode, all input ch...

  • Page 83

    Chapter 4 theory of operation © national instruments corporation 4-35 scxi-1520 user manual the scxibus signals to the daq device through the ch 0 pin on its rear signal connector. If the daq device scans the cabled module, the module routes its input signals through the ch 0 pin on its rear signal ...

  • Page 84

    Chapter 4 theory of operation scxi-1520 user manual 4-36 ni.Com and scaling in max. However, during operation in your application you cannot monitor the remote-sense channels if the scxi-1520 is operating in parallel mode. Note the remote-sense hardware control loop still functions regardless of the...

  • Page 85: Using The Scxi-1520

    © national instruments corporation 5-1 scxi-1520 user manual 5 using the scxi-1520 this chapter makes suggestions for developing your application and provides basic information regarding calibration. Caution electrostatic discharges (esd) of 4 kv or greater may cause the scxi-1520 to stop responding...

  • Page 86

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-2 ni.Com typical program flowchart figure 5-1 shows a typical program flowchart for creating a task to configure channels, take a measurement, analyze the data, present the data, stop the measurement, and clear the task..

  • Page 87

    Chapter 5 using the scxi-1520 © national instruments corporation 5-3 scxi-1520 user manual figure 5-1. Typical program flowchart yes create strain or custom voltage with excitation channel adjust timing settings create a task programmatically create task in daq assistant or max no hardware timing/tr...

  • Page 88

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-4 ni.Com general discussion of typical flowchart the following sections briefly discuss some considerations for a few of the steps in figure 5-1. These sections are meant to give an overview of some of the options and features available when prog...

  • Page 89

    Chapter 5 using the scxi-1520 © national instruments corporation 5-5 scxi-1520 user manual when programmatically adjusting timing settings, you can set the task to acquire continuously, acquire a buffer of samples, or acquire one point at a time. For continuous acquisition, you must use a while loop...

  • Page 90

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-6 ni.Com analog input»general properties» filter»analog lowpass»cutoff frequency ai.Lowpass.Cutofffreq specifies in hertz the frequency corresponding to the –3 db cutoff of the filter. You can specify 10, 100, 1000, or 10000. Analog input»general...

  • Page 91

    Chapter 5 using the scxi-1520 © national instruments corporation 5-7 scxi-1520 user manual note this is not a complete list of ni-daqmx properties and does not include every property you may need to configure your application. It is a representative sample of important properties to configure for st...

  • Page 92

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-8 ni.Com calibration.Vi ; in cvi, use the daqmxperformbridgeoffsetnullingcal function). Refer to the creating a strain global channel or task section of chapter 3, configuring and testing , for information about offset null compensation when in m...

  • Page 93

    Chapter 5 using the scxi-1520 © national instruments corporation 5-9 scxi-1520 user manual ni provides powerful analysis toolsets for each ni ade to help you perform advanced analysis on the data without requiring you to have a programming background. After you acquire the data and perform any requi...

  • Page 94

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-10 ni.Com create ai strain channel (optional) or create ai custom voltage with excitation channel (optional) daqmx create virtual channel.Vi (ai voltage by default, to change to a strain gauge channel, click ai voltage and select analog input»str...

  • Page 95

    Chapter 5 using the scxi-1520 © national instruments corporation 5-11 scxi-1520 user manual using a daqmx channel property node in labview note with the scxi-1520, you must use property nodes to disable ss/h. You can use property nodes in labview to manually configure the channels. To create a labvi...

  • Page 96

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-12 ni.Com 6. Right-click activechan , select add element , and left-click in the new activechan box. Navigate through the menus, and select the property you wish to define. 7. Change the property to read or write to either get the property or wri...

  • Page 97

    Chapter 5 using the scxi-1520 © national instruments corporation 5-13 scxi-1520 user manual • multiple continuous channels—for example sc1mod1/ch0:4 (channels 0 through 4) • positive or negative excitation on a particular scxi-1520 channel—for example sc1mod1/_ppos0 , sc1mod1/_pneg0 when you have a ...

  • Page 98

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-14 ni.Com text based ades you can use text based ades such as labwindows/cvi, measurement studio, visual basic, .Net, and c# to create code for using the scxi-1520. Labwindows/cvi labwindows/cvi works with the daq assistant in max to generate cod...

  • Page 99

    Chapter 5 using the scxi-1520 © national instruments corporation 5-15 scxi-1520 user manual system.Double maxval, aistraingageconfiguration straingageconfiguration, aiexcitationsource excitationsource, system.Double excitationvalue, system.Double gagefactor, system.Double initialbridgevoltage, syste...

  • Page 100

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-16 ni.Com modify the example code above or the code from one of the shipping examples as needed to suit your application. Refer to the other application documentation and material section for the location of program examples. Notes you can create...

  • Page 101

    Chapter 5 using the scxi-1520 © national instruments corporation 5-17 scxi-1520 user manual analog input»general properties» signal conditioning»bridge» shunt cal»shunt cal select ai.Bridge.Shuntcal.Select specifies which calibration switch(es) to enable. Analog input»general properties» signal cond...

  • Page 102: (Legacy)

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-18 ni.Com note this is not a complete list of ni-daqmx properties and does not include every property you may need to configure your application. It is a representative sample of important properties to configure for strain and wheatstone bridge ...

  • Page 103

    Chapter 5 using the scxi-1520 © national instruments corporation 5-19 scxi-1520 user manual traditional ni-daq (legacy) in labview labview is a graphical programming environment for test and measurement application development with built-in easy to use tools for data acquisition, analysis, and displ...

  • Page 104

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-20 ni.Com since you can randomly scan analog input virtual channels, you can enter the virtual channels you want to scan in any order or repeatedly in a channel string array. Typical program flow after you have determined how you want to address ...

  • Page 105

    Chapter 5 using the scxi-1520 © national instruments corporation 5-21 scxi-1520 user manual figure 5-3. Typical scxi-1520 program flow with traditional ni-daq (legacy) virtual channel create virtual channel in max use virtual channel or scxi channel string perform shunt calibration? Scxi channel str...

  • Page 106

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-22 ni.Com configuring the scxi-1520 settings using traditional ni-daq (legacy) in labview you can configure scxi-1520 settings, perform offset null compensation, and perform shunt calibration in max using the strain virtual channel. To configure ...

  • Page 107

    Chapter 5 using the scxi-1520 © national instruments corporation 5-23 scxi-1520 user manual an example of using the ai parameter vi to control an scxi-1520 is shown in figure 5-4. Shunt a enable scxi shunt a enabled 25 boolean in (t/f) true turns switch on false turns switch off shunt b enable scxi ...

  • Page 108

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-24 ni.Com figure 5-4. Using the ai parameter vi to set up the scxi-1520 performing offset null compensation using traditional ni-daq (legacy) in labview the scxi-1520 provides offset null compensation to adjust signal voltages to remove an initia...

  • Page 109

    Chapter 5 using the scxi-1520 © national instruments corporation 5-25 scxi-1520 user manual after you have created a strain virtual channel, simply use a daq channel control or constant to select the strain virtual channel from a list of all the virtual channels you have configured in max. You can f...

  • Page 110

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-26 ni.Com performing shunt calibration using traditional ni-daq (legacy) in labview shunt calibration is a process used to obtain a gain adjust factor, which corrects system gain error and discrepancies between nominal gauge factor and actual gau...

  • Page 111

    Chapter 5 using the scxi-1520 © national instruments corporation 5-27 scxi-1520 user manual configure, start acquisition, and take readings using traditional ni-daq (legacy) in labview after you have performed an offset null compensation, shunt calibration, and configured the scxi-1520 settings for ...

  • Page 112

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-28 ni.Com if you are using scxi channel strings, you can easily convert the scxi-1520 voltage signal measurements in your application into scaled units of interest such as strain, pounds, or newtons. Labview has some common conversion scaling fun...

  • Page 113

    Chapter 5 using the scxi-1520 © national instruments corporation 5-29 scxi-1520 user manual the high-level data acquisition tools provided in labwindows/cvi and measurement studio allow you to easily use virtual channels configured in max, providing easy configuration and programming of the data acq...

  • Page 114

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-30 ni.Com 8. Analyze and display the data. 9. Clear the acquisition. Figure 5-5. Offset null and shunt calibration flowchart perform offset null? Perform shunt calibration? Configure acquisition settings configure module settings perform offset n...

  • Page 115

    Chapter 5 using the scxi-1520 © national instruments corporation 5-31 scxi-1520 user manual configuring system settings using traditional ni-daq (legacy) c api start the configuration of the acquisition by ensuring that the scxi-1520 module and scxi chassis are in their default states, and that the ...

  • Page 116

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-32 ni.Com note ni strongly recommends monitoring the built-in error status of each ni-daq function. The ni-daq c api provides the nidaqerrorhandler function, which ensures that a specified ni-daq function executed properly, and assists in handlin...

  • Page 117

    Chapter 5 using the scxi-1520 © national instruments corporation 5-33 scxi-1520 user manual table 5-6. Ni-daq functions used to configure scxi-1520 channel setting ni-daq function to use significant parameters possible parameters values gain scxi_set_gain f64 gain (gain setting) 1, 1.15, 1.3, 1.5, 1...

  • Page 118

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-34 ni.Com performing offset null compensation using traditional ni-daq (legacy) c api after configuring the system settings and module properties, you can perform an offset null compensation programmatically using scxi_strain_null . This function...

  • Page 119

    Chapter 5 using the scxi-1520 © national instruments corporation 5-35 scxi-1520 user manual future measurement by the gain adjust factor. Remember to disengage the shunt switches before continuing your application. For more information regarding the operation of scxi_calibrate_setup , refer to the t...

  • Page 120

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-36 ni.Com after you have adjusted the measurement by the appropriate calibration constants using scxi_scale , you can use a function from the ni conversion library convert.H to convert a voltage or voltage buffer from a strain gauge to units of s...

  • Page 121

    Chapter 5 using the scxi-1520 © national instruments corporation 5-37 scxi-1520 user manual calibrating the strain system there are two types of calibration important to verifying the accuracy of a strain measurement system. Device calibration ensures the accuracy of the scxi-1520. System calibratio...

  • Page 122

    Chapter 5 using the scxi-1520 scxi-1520 user manual 5-38 ni.Com internal calibration using labview note ni recommends that you internally calibrate the daq device before you internally calibrate the scxi-1520. For internal calibration using labview, complete the following steps using the labview scx...

  • Page 123

    Chapter 5 using the scxi-1520 © national instruments corporation 5-39 scxi-1520 user manual calibrating the system you should perform offset null compensation or shunt calibration on transducers in the system to improve accuracy. This is considered system, or end-to-end, calibration. Offset null com...

  • Page 124: Specifications

    © national instruments corporation a-1 scxi-1520 user manual a specifications this appendix lists the specifications for the scxi-1520 modules. These specifications are typical at 25 °c unless otherwise noted. Analog input number of channels ............................... 8 voltage gain settings .....

  • Page 125

    Appendix a specifications scxi-1520 user manual a-2 ni.Com complete accuracy t a ble, v o ltage no mi na l ra nge † ov erall ga in † p er cent of rea d ing † of fset † system n o ise (p eak , 3 si g m a ) † t emperatur e d rift si ng le p oi n t 100 -p oint a v erage g a in drif t (% /° c) of fset (...

  • Page 126

    Appendix a specifications © national instruments corporation a-3 scxi-1520 user manual complet e accuracy t a ble, stra in, gf = 2.0, excitation = 5 v bridge ra ng e ga in p er cent of reading † ha rd war e nu llin g range system noise (p eak , 3 s igm a) † t emperatur e drift si ng le po in t 1 00-...

  • Page 127

    Appendix a specifications scxi-1520 user manual a-4 ni.Com amplifier input impedance (dc) ............................ >1 g Ω input impedance (dc) powered off........5.8 k Ω min input bias current ....................................±20 na max input offset current .................................±2...

  • Page 128

    Appendix a specifications © national instruments corporation a-5 scxi-1520 user manual intermodule skew ................................... 200 ns typ droop rate .............................................. 30 mv/s typ, 100 mv/s max stability recommended warm-up time ................ 15 minutes ga...

  • Page 129

    Appendix a specifications scxi-1520 user manual a-6 ni.Com noise, dc to 10 khz...............................200 μ v pp remote sense ..........................................Error less than ±0.02% per ohm of lead resistance, both leads protection................................................Surge...

  • Page 130

    Appendix a specifications © national instruments corporation a-7 scxi-1520 user manual physical dimensions............................................. 3.0 × 17.2 × 20.3 cm (1.2 × 6.9 × 8.0 in.) weight .................................................... 750 g (1 lb 10.4 oz) maximum working voltage ...

  • Page 131

    Appendix a specifications scxi-1520 user manual a-8 ni.Com safety this product meets the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use: • iec 61010-1, en 61010-1 • ul 61010-1, csa 61010-1 note for ul and other safety certifica...

  • Page 132: Rohs

    Appendix a specifications © national instruments corporation a-9 scxi-1520 user manual environmental management ni is committed to designing and manufacturing products in an environmentally responsible manner. Ni recognizes that eliminating certain hazardous substances from our products is beneficia...

  • Page 133: Or Later

    © national instruments corporation b-1 scxi-1520 user manual b using scxi channel strings with traditional ni-daq (legacy) 7.0 or later note this appendix is not applicable if you use the virtual channels to configure and measure the scxi channels. Virtual channels are configured using max. If you u...

  • Page 134

    Appendix b using scxi channel strings with traditional ni-daq (legacy) 7.0 or later scxi-1520 user manual b-2 ni.Com channels is the list of channels that are scanned for module z . It can have several formats: • ob x ! Sc y ! Md z ! Nx , where nx is a single input channel. • ob x ! Sc y ! Md z ! ( ...

  • Page 135

    Appendix b using scxi channel strings with traditional ni-daq (legacy) 7.0 or later © national instruments corporation b-3 scxi-1520 user manual remote-sense channel string you can scan the remote-sense terminals to monitor the excitation voltage while simultaneously acquiring data from analog input...

  • Page 136

    Appendix b using scxi channel strings with traditional ni-daq (legacy) 7.0 or later scxi-1520 user manual b-4 ni.Com use the scxi calibrate vi, available on the functions»data acquisition» calibration and configuration palette, to automatically perform a self calibration and modify the scaling const...

  • Page 137: Removing The Scxi-1520

    © national instruments corporation c-1 scxi-1520 user manual c removing the scxi-1520 this appendix explains how to remove the scxi-1520 from max and an scxi chassis. Removing the scxi-1520 from max to remove a module from max, complete the following steps after launching max: 1. Expand devices and ...

  • Page 138

    Appendix c removing the scxi-1520 scxi-1520 user manual c-2 ni.Com 3. Remove any terminal block that connects to the scxi-1520. 4. Rotate the thumbscrews that secure the scxi-1520 to the chassis counterclockwise until they are loose, but do not completely remove the thumbscrews. Remove the scxi-1520...

  • Page 139: Common Questions

    © national instruments corporation d-1 scxi-1520 user manual d common questions this appendix lists common questions related to the use of the scxi-1520. Which version of ni-daq works with the scxi-1520, and how do i get the most current version of ni-daq? You must have ni-daq 7.0 or later. Visit th...

  • Page 140

    Appendix d common questions scxi-1520 user manual d-2 ni.Com if the scxi-1520 module is not cabled directly to a e/m series daq device, can i measure conditioned signals for channels 0 through 7 at the rear connector, for example using a scope, dmm, or custom acquisition system? Ni does not support ...

  • Page 141

    Appendix d common questions © national instruments corporation d-3 scxi-1520 user manual in labview, can i use different input limits for the same scxi-1520 channel if i repeat the channel in the scxi channel string array? No. The scxi-1520 cannot dynamically change the gain settings during scanning...

  • Page 142

    Appendix d common questions scxi-1520 user manual d-4 ni.Com can i use the scxi-1520 with a version of ni-daq that works under the macintosh operating system (mac os)? No, as of ni-daq 6.6.1. Check the release notes of later versions of ni-daq at ni.Com for updates. Is a register-level programming m...

  • Page 143

    Appendix d common questions © national instruments corporation d-5 scxi-1520 user manual how do i control the gain, excitation voltage, filter setting, bridge configuration, potentiometer settings, and shunt calibration switches in c-based application environments? You must use the ni-daq functions ...

  • Page 144

    Appendix d common questions scxi-1520 user manual d-6 ni.Com how do i perform external triggering using the scxi-1520? For analog triggering, use your data acquisition device analog triggering functionality through pin pfi 0. Verify that your e/m series daq device supports analog triggering. For mor...

  • Page 145: Glossary

    © national instruments corporation g-1 scxi-1520 user manual glossary symbol prefix value p pico 10 –12 n nano 10 –9 μ micro 10 – 6 m milli 10 –3 k kilo 10 3 m mega 10 6 g giga 10 9 t tera 10 12 numbers/symbols % percent + positive of, or plus – negative of, or minus ± plus or minus less than > grea...

  • Page 146

    Glossary scxi-1520 user manual g-2 ni.Com Ω ohms +5v (signal) +5 vdc source signal a a amperes a/d analog-to-digital absolute accuracy the maximum difference between the measured value from a data acquisition device and the true voltage applied to the input, typically specified as ± voltage. Ac alte...

  • Page 147

    Glossary © national instruments corporation g-3 scxi-1520 user manual b bandwidth the range of frequencies present in a signal, or the range of frequencies to which a measuring device can respond. Bias current the small input current flowing into or out of the input terminals of an amplifier. Bipola...

  • Page 148

    Glossary scxi-1520 user manual g-4 ni.Com common-mode voltage voltage that appears on both inputs of a differential amplifier. Compressive strain strain that results from an object being compressed; has a negative value. Current excitation a source that supplies the current needed by a sensor for it...

  • Page 149

    Glossary © national instruments corporation g-5 scxi-1520 user manual diff differential input configuration differential amplifier an amplifier with two input terminals, neither of which are connected to a ground reference, whose voltage difference is amplified. Differential input the two-terminal i...

  • Page 150

    Glossary scxi-1520 user manual g-6 ni.Com f f (1) fahrenheit—a temperature measurement scale; (2) farad—a measurement unit of capacitance. Fifo first-in first-out memory buffer filtering a type of signal conditioning that allows you to remove unwanted frequency components from the signal you are try...

  • Page 151

    Glossary © national instruments corporation g-7 scxi-1520 user manual hold trig hold trigger hz hertz—cycles per second of a periodic signal. I i/o input/output—the transfer of data to/from a computer system involving communications channels, operator interface devices, and/or data acquisition and c...

  • Page 152

    Glossary scxi-1520 user manual g-8 ni.Com l line resistance the small, but nonzero, resistance of a lead wire that varies with the lead length and ambient temperature; can cause measurement error if the lead wire carries excitation current. Lowpass filter a filter that passes signals below a cutoff ...

  • Page 153

    Glossary © national instruments corporation g-9 scxi-1520 user manual multiplexed mode an scxi operating mode in which analog input channels are multiplexed into one module output so that the cabled e/m series daq device has access to the module’s multiplexed output as well as the outputs of all oth...

  • Page 154

    Glossary scxi-1520 user manual g-10 ni.Com p parallel mode a type of scxi operating mode in which the module sends each of its output channels directly to a separate analog input channel of the e/m series daq device connected to the module. Passband the range of input frequencies that are passed to ...

  • Page 155

    Glossary © national instruments corporation g-11 scxi-1520 user manual r remote sense the method of compensating for voltage drops in bridge excitation leads by remotely measuring the voltage applied to the bridge. R g gauge resistance r l line resistance rma return material authorization rms root m...

  • Page 156

    Glossary scxi-1520 user manual g-12 ni.Com s/s samples per second—used to express the rate at which an e/m series daq device samples an analog signal. Sample an instantaneous measurement of a signal, normally using an analog-to-digital converter in an e/m series daq device. Sample and hold a circuit...

  • Page 157

    Glossary © national instruments corporation g-13 scxi-1520 user manual shunt calibration the method of calibrating the gain of a strain-gauge data acquisition channel by placing a resistor of known value in parallel with a bridge element. Signal conditioning the manipulation of signals to prepare th...

  • Page 158

    Glossary scxi-1520 user manual g-14 ni.Com t teds transducer electronic data sheets tensile strain strain that results from an object being stretched; has a positive value. Track-and-hold see simultaneous sample and hold . Trig0 trigger 0 ttl transistor-transistor logic typ typical u ul underwriters...

  • Page 159

    Glossary © national instruments corporation g-15 scxi-1520 user manual w w watts wheatstone bridge a circuit arrangement consisting of four resistive elements in a diamond pattern; with excitation voltage applied across two opposing terminals, small resistance changes in the elements are easily dete...

  • Page 160: Index

    © national instruments corporation i-1 scxi-1520 user manual index a amplifier specifications, a-4 analog input, specifications, a-1 analog triggering, d-6 b block diagram, 4-19 bridge completion specifications, a-6 bridge configuration full-bridge configuration i, 2-6, 4-13 full-bridge configuratio...

  • Page 161

    Index scxi-1520 user manual i-2 ni.Com specifications, a-5 theory of operation, 4-22 external triggering, d-6 f filters bandwidth configuration, 3-2, 4-25 questions about, d-4 specifications, a-4 front connector, pin assignments (table), 2-11 full-bridge configuration i, 2-6, 4-13 full-bridge config...

  • Page 162

    Index © national instruments corporation i-3 scxi-1520 user manual n ni-daq software, d-1, d-4 null compensation specifications, a-5 theory of operation, 4-25 null potentiometers coarse and fine control codes (table), 4-26 configuring, 3-4 questions about, d-4 o operation of scxi-1520. See theory of...

  • Page 163

    Index scxi-1520 user manual i-4 ni.Com software, ni-daq version required, d-1 specifications amplifier, a-4 analog input, a-1 bridge completion, a-6 dynamic, a-4 electromagnetic compatibility, a-8 environmental, a-7 excitation, a-5 filter, a-4 maximum working voltage, a-7 null compensation, a-5 phys...