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  5. Operator's Instruction Manual

NC ENGINEERING SW1.5 Operator's Instruction Manual

Manual is about: Site Dumper

Summary of SW1.5

  • Page 1

    1 sw1.5 site dumper sw1.5 site dumper sw1.5 site dumper sw1.5 site dumper operators operators operators operators instruction instruction instruction instruction manual manual manual manual nc engineering (hamiltonsbawn) ltd 2 killyrudden road, hamiltonsbawn, co armagh, bt61 9sf tel: 028 38871970 fa...

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    2.

  • Page 3

    3 dear customer even if you have operated this type of equipment before, it is very important that your new equipment operations and instructions are explained to you by a dealer representative following delivery of your equipment. This will explain the operating controls and enable you to gain maxi...

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    4.

  • Page 5: Pre Handover Check List

    5 pre handover check list return form to nc engineering (hamiltonsbawn) ltd 2 killyrudden road hamiltonsbawn co armagh bt61 9sf delivery on this machine has been completed, including the following items. Tick check box when each item is completed.  1. Operator handbook delivered with equipment and ...

  • Page 6

    6 at delivery point with customer  explain parts book  explain all warning labels on equipment  show location of all serial numbers on equipment lubrication & maintenance  explain maintenance requirements, fuel & lubricant specifications  instruct how to use service schedules of maintenance han...

  • Page 7: Contents

    7 contents page no. Declaration of conformity 9 noise level declaration 10 vibration declaration 11 post delivery checks 12 machine data 14 skip & loading information 14 steering 15 transmission 15 brakes 15 engine 15 vehicle identification plate - vin 15 safety decals and descriptions 16 safety inf...

  • Page 8: Contents

    8 contents page no. Safe operating instructions 35 visibility 36 climbing / descending gradients 37 crossing gradients 38 rops 39 transportation 40 towing procedure 41.

  • Page 9: Engineering

    9 engineering (hamiltonsbawn) ltd. Manufacturers of agricultural and industrial equ i pment 2 killyrudden road, hamiltonsbawn, tel: 028 38871970 richhill, co. Armagh. Fax: 028 3887 0362 northern ireland. E.Mail: info@nc engineering.Com 8t619sf www.Nc-engineering.Com ec – declaration of conformity ma...

  • Page 10: Noise Level Declaration

    10 noise level declaration the noise levels are measured according to iso6395:1998 the noise level of this machine is l wa 99db ( a ) l pa 82db ( a ) l wa :- a - weighted sound power level. L pa :- a - weighted sound pressure level..

  • Page 11: Vibration Declaration.

    11 vibration declaration. The absence of a harmonised test code together with variable conditions under which this equipment may be used allows only representative figures to be quotes. Whole body vibration level : a w (m/s²) = 0.1 hand / arm : a ha ( m/s² ) ≤ 3.98 the above figures are for referenc...

  • Page 12: Post Delivery Checks

    12 post delivery checks • check the condition of the machine and make sure it has not been damaged during delivery. • tightness of wheel nuts. • check the following oil levels in engine. Hydraulic oil and fuel levels. Coolant level. Battery liquid level. Tyre pressures. (3 bar) the procedures for ch...

  • Page 13: Routine Checks

    13 routine checks daily checks weekly grease points (check each side of the dumper) hydraulic filter indicator hydraulic oil level coolant level fuel sedimentor air filter engine oil level refer to maintenance instruction manual for further details on the above checks..

  • Page 14: Machine Data

    14 machine data skip & loading information the dumper is fitted with a swivelling load carrying skip for transporting bulk materials commonly found on construction sites. Capacities max. Safe load: 1500 kg heaped: 815 litres struck: 605 litres water: 480 litres never attempt to load the skip beyond ...

  • Page 15: Machine Data

    15 machine data steering steering of the dumper is by an ‘orbital’ hydrostatic steering unit, that articulates the centre of the machine using a hydraulic cylinder which in turn gives a steering motion. Brakes braking is provided by hydrostatic retardation. A park brake automatically engages when th...

  • Page 16: Safety Decals

    16 safety decals and descriptions safety decals the machine is fitted with a number of safety decals placed in areas to draw the attention of the users. It is important that before using the machine theses decals are read and un- derstood. The decals must be clean and readable at all times, if they ...

  • Page 17

    17 part no. Symbol. Descriptions. Dec~1920-033 sound levels. Dec~1920-005 skip controls. Dec~1920-013 do not operate controls until operators manual has been read. Dec~1920-007 safe gradients / don’t side tip on gradient / lower skip before moving dec~1920-006 visibility / no passengers / towing pro...

  • Page 18: Safety Information

    18 safety information for safety & protection read the following both operators and maintenance personnel must read the following safety notice. The information below is given for your own safety. They must be read before operating or carrying out any maintenance to the machine. Local site rules mus...

  • Page 19: Safety Information

    19 safety information this machine is designed to transport free flowing materials. If used in the correct manner it shall provide a efficient and safe means of transport and meet all performance standards. The operator of the machine must be an able bodied adult fully trained in its operation. Alwa...

  • Page 20: Safety Information

    20 safety information safety decals the machine is fitted with a number of safety decals placed in areas to draw the attention of the users. It is important that before using the machine these decals are read and understood. The decals must be clean and readable at all times, if they need to be repl...

  • Page 21: Safety Information

    21 safety information safety decals.

  • Page 22: Safety Information

    22 safety information roll over protection structure (rops) fatigue and finite life problems with rops. Rops on the whole are maintenance free but in the unlikely event of a failure it is usually due to the operator not inspecting or periodically checking the rops for cracks, loose bolts, damage or ...

  • Page 23: Safety Information

    23 safety information seat belt information • improper inspection of the seat belt could cause serious injury or loss of life in the event of an accident. • in the event of an accident the entire seat belt system must be replaced. • if needed the seat belt must be replaced throughout the life of the...

  • Page 24: Safety Information

    24 safety information seat adjustment weight adjustment the seat can be adjusted for weight by screw knob (a). To add more compression to the seat for a heaver person turn the knob (a) clock-wise and anti-clock wise for a lighter person. The seat ranges from weights of 50kg-130kg and the desired wei...

  • Page 25

    25 when mounting or dismounting the dumper, the grab handles provided must be used to retain balance. Grab handles are mounted on both sides of the dumper and must be used in conjunction with footsteps provided. Never attempt to use the steering wheel, control levers or forward - reverse lever for a...

  • Page 26: Safety Information

    26 safety information battery isolator the battery isolator is to be used when ever maintenance is being performed on the machine to stop accidental engine start up. The isolator switch can also be used in the event of long periods of the dumper being unattended e.G. Meal breaks, overnight etc. This...

  • Page 27: Safety Information

    27 safety information warning others the dumper is fitted with a number of devices to warn others nearby of impending danger from the machine. Horn the horn can be activated by pressing the button on the end of the fnr lever (a) once the button is released the horn will stop. Reversing alarm this is...

  • Page 28: Safety Information

    28 safety information skip prop • ensure the dumper is parked in a straight position on firm level ground in an area that it will not cause an obstruction to others. • put the fnr lever to the neutral position. • when the engine is running, tip the skip by pushing forward on the lever. • remove the ...

  • Page 29: Engine Canopy

    29 engine canopy opening access to the engine area is gained by lifting the engine canopy upwards. This is done by: • ensure lock (b) of handle (a) is unlocked. • pull handle (a) to release the canopy latch. • lifting the canopy, using handle (c). The gas strut (d) will hold the canopy in the raised...

  • Page 30: Driving Controls

    30 driving controls layout of controls 1. Steering wheel 2. Instrument display 3. Park brake switch 4. Accelerator pedal 5. Hi-lift control lever 6. Fnr lever 7. Horn 8. Ignition switch 9. Fuse & relay box 10. Engine cover latch 11. Grab handles 12. Seat 13. Documents pouch (1) (2) (3) (4) (11) (5) ...

  • Page 31: Driving Controls

    31 driving controls starting procedure ensure neutral is selected on the fnr lever. The engine will not start if the fnr selector lever is in either forward or reverse. Check the isolator is in the on position. The starter switch has four stages 1. Off 2. On 3. Engine heat 4. Engine start to start t...

  • Page 32: Driving Controls

    32 driving controls acceleration to make the dumper go faster depress the accelerator pedal (a) with your right foot , this will increase the revs of the engine. Slowing down / stopping to slow down remove your foot from the accelerator pedal, this will automatically slow down the dumper. (when the ...

  • Page 33: Dashboard Warning Lights

    33 dashboard warning lights attention (not applicable to this dumper) engine failure / malfunction . Low hydraulic oil (optional) if hydraulic oil drops below a minimum level this light will illuminate. Dumper should be filled to the correct level before continuing with work. Parking brake this ligh...

  • Page 34: Dashboard Warning Lights

    34 dashboard warning lights precaution against overheating take the following actions in the event that the coolant temperature is nearly or more than boiling point, what is called “overheating” take these actions if the led’s on the bar-graph go into the red zone (a) 1. Let the dumper idle in a saf...

  • Page 35: Visually Check Machine

    35 safe operating instructions visually check machine 1. Ensure chassis lock is disengaged. 2. Ensure controls and hydraulic rams are clean and free of debris. 3. Check rops frame is upright, secure and not damaged. 4. Seat belt is safe and secure and locks into place. 5. All covers and mudguards ar...

  • Page 36: Visibility Around Dumper

    36 safe operating instructions visibility around dumper take care when driving the dumper. Before moving off always ensure there are no persons in areas of low visibility. Sound the horn to warn others of your approach. Don’t move off until you are sure no persons are obstructing your path. If in do...

  • Page 37

    37 safe operating instructions climbing / descending gradients do not exceed the maximum stated gradients to avoid serious injury or death always reverse down steep inclines. Only fill the skip with free flowing materials. Avoid driving down gradients if possible. Use the brakes softly as sudden sha...

  • Page 38: Crossing Gradients

    38 safe operating instructions crossing gradients muddy slippery ground conditions will effect the ascending and descending capabilities of the machine. Special care must be taken when crossing gradients with these conditions to prevent the dumper sliding side ways and out of control of the operator...

  • Page 39: Rops Bar

    39 safe operating instructions rops bar the dumper is fitted with a folding rops bar, which can be lowered for transportation purposes. Lowering • remove beacon from (a) and put in storage position under the engine cover. • remove the linch pins from the pins (b). • remove the pins (b). • lower the ...

  • Page 40: Transportation

    40 safe operating instructions using the dumper for towing loads this dumper is not designed as a towing vehicle, but if the machine has to be used for towing an implement make sure the weight of any trailer and its load does not exceed half the rated payload of the dumper. It is important that if t...

  • Page 41: Towing Procedure

    41 safe operating instructions towing procedure opening the high pressure circuit • unscrew bypass valve (a) by 2 turns releasing parking brakes • remove the blocks (b) from the rear axle • remove & dispose of the rubber plug from the brake protector . • place the 25mm steel flat over the drum. • ti...