North Star 1572041 Owner's Manual

Summary of 1572041

  • Page 1

    M1572041g.1 157 owner’s manual cold water, belt drive pressure washer (for portable outdoor use only) instructions for installation/set-up, operation, maintenance, & storage this pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the spray if desired...

  • Page 2: Table of Contents

    2 table of contents equipment protection quick facts ........................................................................................................................................ 1 table of contents .............................................................................................

  • Page 3

    3 change pump oil ................................................................................................................................................................ 28 drive belt maintenance ..................................................................................................

  • Page 4: About Your Pressure Washer

    4 about your pressure washer thank you for purchasing a northstar pressure washer! It is designed for long life, dependability, and top performance. Intended use. Produce a high-pressure water spray. Incorporate cleaning chemicals into a low-pressure water spray. Note: do not use for other purposes,...

  • Page 5: Specifications

    5 specifications model model # 1572041 1572042 flow output psi (bar) 4000 (276) 3000 (207) gpm (l/min) 3.5 (13.2) 5 (18.9) max water temp 140° f (60°c) 140° f (60°c) engine engine honda gx390 honda gx 390 horsepower 390 cc 390 cc dimensions / components length 36″ 36″ width 33″ 33″ height 28.5″ 28.5...

  • Page 6: Component Identification

    6 component identification 1. Nozzle holder: portable device that will clip on your belt. Stores nozzles. 2. Nozzle: change nozzles for different spray patterns. 3. Handle: designed for easy cart movement. 4. Gun hook: store gun on hook 5. Hose hook: store hose on hook. 6. Pump: inspect for loose/br...

  • Page 7: Safety

    7 safety hazard signal word definitions danger warning caution caution notice this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger (red) indicates a hazardous situatio...

  • Page 8: Safety Labeling

    8 safety labeling safety decal locations warning: always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from northstar product support at 1-800-270-0810. On-product warning labels location part numbers description 1 786632 ro...

  • Page 9

    9 safety decals to order replacement safety labels, call northstar product support at 1-800-270-0810..

  • Page 10: Initial Set-Up

    10 initial set-up step 1. Inspect & unpack upon receiving your item check for missing or damaged parts. See “component identification” section of this manual for a diagram of the pressure washer and its components. For missing or damaged components, please contact product support at 1-800-270-0810. ...

  • Page 11

    11 hardware bag nozzle holder qty 1 part# 788696 nozzles qty 5 (model# 1572041) part# 38532 (model# 1572042) part# 788766 5/16" x 2" flange bolt qty 4 part# 82018 5/16" washer qty 4 part# 82021 5/16" flange nut qty 4 part# 82019 vented dipstick qty 1 co3200005100 strainer qty 1 part# 221222 braided ...

  • Page 12

    12 step 2. Assembly of pressure washer note: remove contents from pallet and assembly can occur at this time or in conjunction with step 4 install pressure washer handle 1. Insert five nozzles into nozzle holder. Nozzle holder can then be clipped into position on the handle of the pressure washer. 2...

  • Page 13

    13 outdoor use only select a suitable outdoor location: 1. Never run the pressure washer in an enclosed or partially enclosed location such as a building, garage, barn, shed, or house. These spaces can trap poisonous gases. Running a fan or opening windows will not provide adequate ventilation to pr...

  • Page 14

    14 install spark arrestor (if required) equip engine with spark arrestor if machine will be used near any ignitable forest, brush, or grassy land. (see engine owner’s manual provided to determine if the engine is already equipped.) make sure you comply with applicable local, state, and federal codes...

  • Page 15: Operation

    15 operation follow safety rules for operation after you have checked and fueled the equipment and positioned it in a suitable worksite, it is time to start your pressure washer. The following are the procedures necessary for safe, successful operation of your pressure washer. Warning failure to fol...

  • Page 16

    16 never pull by hose. Do not move this machine by pulling on the hose. Hose or connections could fail and result in catastrophic high pressure release of fluid as well as hose whipping. Avoid sharp objects. Keep hose away from sharp objects. Bursting hoses may cause injury. No load bearing . Do not...

  • Page 17

    17 always follow these general safety rules when fueling: 1) turn pressure washer off and allow to cool for at least two minutes before removing any fuel cap. Note: a running or still-hot engine is hot enough to ignite fuel. 2) fill fuel tank outdoors – never indoors. Fuel vapors can ignite if they ...

  • Page 18

    18 warning: high pressure fluid injection hazard high-pressure fluid discharge from leaks (even pin- sized) or ruptured components can pierce skin and inject fluid into the body. Injection injury can result in blood poisoning and/or severe tissue damage leading to infection, gangrene, and possibly a...

  • Page 19

    19 attach high pressure hose to spray gun and water outlet warning: high pressure never operate this pump with components (such as hose, connections, and spray gun) rated for lower pressure and/or temperature limits than the machine's maximum rated pressure and temperature, or component could ruptur...

  • Page 20

    20 prime the water supply turn on water supply and squeeze the trigger caution: water pressure never run the pump without the water supply connected and turned on. Operating the pressure washer without a sufficient incoming flow of water will damage the pump. Turn on the water supply. Make sure the ...

  • Page 21

    21 3. Submerge the suction strainer connected to the braided chemical hose into a bucket containing the chemical solution. Note: adding accessories (ie: telescoping wands, extra length of high pressure hose, non factory triggers) will effect chemical injector performance or cause it not to operate a...

  • Page 22

    22 begin high pressure spray warning: high pressure spraying safety keep spray away from people. Never direct discharge stream at or near any person. Do not allow any part of the body to come in contact with the fluid stream. High-pressure spray can cause serious skin, eye, or falling injuries. Inje...

  • Page 23

    23 9. If temporarily interrupting spraying, rotate trigger safety latch downward to the locked position to guard against accidental trigger release. Spray gun safety lock when not spraying, use the spray gun safety lock to prevent accidental high pressure discharge. 10. Always turn off the engine an...

  • Page 24: Storage

    24 storage when you are finished using the pressure washer, you must prepare the sprayer for storage and store it in a proper location. Between-use storage perform periodic maintenance as directed in this manual to keep the pressure washer in safe working condition. Choose a storage location that is...

  • Page 25

    25 add fuel stabilizer to the gasoline (following manufacturer's instructions) fuel stabilizer steps: a. Ensure gas tank is full. B. Add fuel stabilizer to fuel tank. C. Run pressure washer with high pressure hose at least 5 minutes after adding stabilizer to allow it to enter the fuel system. D. Sh...

  • Page 26: Maintenance & Repair

    26 maintenance & repair warning: maintenance hazards always shut off water supply, bleed water pressure, turn off engine and disconnect the spark plug wire before cleaning, adjusting, or servicing the pressure washer. After servicing, make sure all guards and cover shields are replaced before using....

  • Page 27

    27 bad exposed wire mesh due to wear water dripping or spraying, or localized moisture good bad warning: high pressure fluid injection hazard high pressure fluid discharge from leaks (even pin-sized) or ruptured components can pierce skin and inject fluid into the body. Injection injury can result i...

  • Page 28

    28 check tire pressure check and refill tire pressure before each use . 1) remove air cap on tire. 2) check tire pressure. 3) if needed, fill tire to 30 psi (2.07 bar). Do not overinflate. Replace air cap. Perform engine maintenance -as specified in the engine owner's manual. Engine maintenance item...

  • Page 29

    29 note: some general rules of belt tension are: the ideal tension is the lowest tension without belt slippage over tightening decreases belt and bearing life. Keep belts clean and free of foreign material that may cause slippage do not apply belt dressing, which can cause damage and early belt fail...

  • Page 30: Troubleshooting

    30 troubleshooting this section provides a list of the more frequently encountered pressure washer malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a qualified service center. En...

  • Page 31

    31 parts explosion- model #1572041, 1572042- rev g.1.

  • Page 32

    32 parts list- model # 1572041, 1572042-rev g.1 item part # description unit qty item part # description unit qty 1 221222 chemical strainer all 1 22 789076 engine guard bracket all 1 2 777165 1/4” braided chemical hose all 3ft 23 2005 pulley 2bk36h all 1 3 38532 nozzle 5 pack 3.5 2041 1 24 777790 1...

  • Page 33

    33 pump exploded view- nsb3540 (a1572041).

  • Page 34

    34 parts list- pump model# nsb3540 (a1572041) ref # part # description qty ref # part # description qty 1 co3200000700 cap, 3/8" 1 40 co0205005000 con. Rod assy. 3 2 co2811008400 washer (7 x 22 x 1.5) 1 41 co3019003300 outer seeger / snap ring 1 3 co3609001400 screw, m8 x 55 8 42 co3201002600 oil in...

  • Page 35

    35 pump exploded view- nsshfb5030 (a1572042).

  • Page 36

    36 parts list-pump model# nsshfb5030 (a1572042) ref # part # description qty ref # part # description qty 1 not available screw 8 37 co2811008200 washer (8.4 x 16 x 1.5) 3 2 co3202011200 plug, 1/4" 1 38 co0202002400 ceramic bushing 3 3 not available pump manifold 1 39 co2812009400 washer 3 4 co28110...

  • Page 37: Limited Warranty

    37 limited warranty dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 38

    38 assembled by northern tool & equipment company, inc. Burnsville, mn 55306 northerntool.Com.