M165939j owner’s manual instructions for installation/set-up, operation, servicing, & storage portable, outdoor use-only, triple fuel generator 10,500 watt continuous (13,000 watt surge) capacity can be used to power individual appliances plugged directly into the generator’s outlets, or as a back-u...
Hazard signal word definitions 2.
Table of contents 3 hazard signal word definitions ................................................................................................. 2 about your generator .................................................................................................................4 specification...
About your generator 4 thank you for purchasing your northstar portable generator! About your generator this engine-driven, portable generator is designed to provide up to 8000 watts of electrical power (10,500 watts continuous, 13,000 watts surge). It can supply power: 1. As a portable power source...
About your generator (cont’d) 5 this generator is too heavy for one person to lift without mechanical assistance. An optional wheel kit is available from northstar and is recommended if you will be moving the generator unassisted. Other optional accessories available from northstar include a vinyl c...
Specifications – item #165939j 6 specifications item number #165939 maximum output 13500 watts (w) continuous output: gasoline liquid petroleum gas (lpg) natural gas (ng) 10500 watts (w) 9600 watts (w) 8400 watts (w) voltage 120 / 240 volt (v) phase single phase (4-wire) frequency regulation 56.5 - ...
Safety label locations – item #165939j 7 batteries: 1) contain caustic acid, 2) emit explosive gases, 3) can cause electric shock always use eye protection. Caustic acid and explosive gases can cause blindness or severe burns. No smoking, sparks, or flames. Never touch both battery terminals at the ...
Machine component identification - item #165939j 8 figure 1 (ref. 1-19) ref. Description ref. Description 1 air cleaner 15 hour meter 2 gas cap with gauge 16 oil drain area 3 10.0 gallon gas tank 17 demand regulator assembly 4 battery box 18 engine oil drain plug 5 lpg/ng-3/4” npt gas inlet 19 oil l...
Machine component identification - item #165939j 9 reference guide reference 1 – air cleaner refer to your honda engine manual for air cleaner care. Reference 2 – gas cap with gauge the gas cap is extra large, creating a large hole for refueling and a comfortable grip.You can always monitor the fuel...
Machine component identification - item #165939j 10 and press the extended button back into the circuit breaker housing. Reference 13 - 120v, 20a, duplex receptacle the generator has a control panel with two duplex (two receptacles in a common housing) receptacles. This duplex is a 120-volt (v) 20 a...
Power load planning & management 11 warning never exceed the rated wattage capacity of your generator. Overloading may cause serious damage to the generator and attached electrical devices, and may result in fire. Your generator must be sized properly to provide both the running and starting (surge)...
Power load planning & management (cont’d) 12 device running watts device running watts furnace fan (1/3 hp) 1200 (a) submersible pump (1-1/2 hp) 2800 (a) freezer 800 (b) submersible pump (1 hp) 2000 (a) hair dryer 1200 submersible pump (1/2 hp) 1500 (a) hand drill (1”) 1100 sump pump 600 (a) hand dr...
Installation / initial set-up 13 there are a number of important steps required to set up your generator for initial use. These steps are: steps for installation / initial set-up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Getting ...
Installation / initial set-up 14 3. Gas hook-up installation for natural gas or lpg (if needed) you can power this generator with gasoline, natural gas (ng), or propane (lp) gas. The generator is designed so that it is easy to switch between fuel sources. However, there are special initial hook-up r...
Installation / initial set-up 15 ♦ this product is designed to operate at an lpg gas pressure range of 7” to 11” of water column and requires a minimum lpg gas flow rate of 9.33 lb/hr, 2.2 gal/hr, or 201,718 btu/hr. Note: all gas cylinders produce gas pressure in excess of 11” water column. Introduc...
Installation / initial set-up 16 4. Set-up either as a building back-up or portable power source this generator is designed to provide up to 13,000w of electrical power. It can supply electricity in two ways: 1. As a back-up, standby power source for a building. For this application, you must arrang...
Installation / initial set-up 17 the generator cannot power your entire home -- you must work with the installing electrician to determine which devices/appliances you wish to power during an outage. The electrician can help you determine which circuits and devices can be powered simultaneously with...
Installation / initial set-up 18 ♦ extension cords may be used to power devices that are located at a distance from the generator. However, use only ul-listed, outdoor-rated, grounded extension cords of the proper size. Use table 2 below to choose an adequately sized extension cord according to the ...
Installation / initial set-up 19 5. Select a suitable site before using the generator, you must select a suitable outdoor location for installation and operation. This location should meet all of the criteria listed below. Warning: you must choose a suitable site for operating your generator to avoi...
Installation / initial set-up 20 • never place the generator immediately adjacent to a building or other structure – allow at least a 7’ clearance. • do not run the generator in close proximity to other heat-generating equipment, such as another generator. The combined heat that is generated may rai...
Installation / initial set-up 21 6. Grounding the generator always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) drive a ¾” or 1” copper pipe or rod into...
Installation / initial set-up 22 7. Battery installation your generator’s engine is equipped with an electric starter which requires the installation of a 12- volt lawn tractor size battery (group u1). See the “specifications” section of this manual for more specific battery requirements for this ge...
Operation 23 once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation procedures 1. General safety rules for operation 2. Preparing for operation 3. Starting the engine: a) ...
Operation (cont’d) 24 be done by factory-authorized personnel. • external fuel sources. Never attempt to connect external gasoline/diesel sources in order to increase engine run time. Larger tank at pressure or higher elevation will cause gasoline to leak from carburetor during operation. Fire or ex...
Operation (cont’d) 25 static electricity and filling the gasoline tank: static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge static electricity can explosively ignite gasoline vapors that are present d...
Operation (cont’d) 26 2. Preparing for operation position generator position generator in accordance with the instructions given in “installation & initial set-up, step 5: select a suitable site” of this manual. Operate outside only, on dry, level ground with adequate clearance and ventilation. Warn...
Operation (cont’d) 27 fill gasoline tank (if using gasoline) check the gasoline level in the generator’s tank if you will be operating the generator on gasoline. If needed, fill tank with fresh unleaded gasoline from a portable container, after first reading the warnings and instructions below. Warn...
Operation (cont’d) 28 the generator’s tank is not grounded and high velocity flow from the pump can cause static electricity build-up. Use an approved portable container to transfer gas to the generator’s tank. • never fill the portable gas container while it is sitting inside a vehicle, trailer, tr...
Operation (cont’d) 29 inspect fuel system / check for leaks inspect fuel system & check for leaks before starting generator. Do not start generator until all needed repairs have been completed. Warning: fuel leak hazard gasoline, lp gas (propane) and ng (natural gas) are highly explosive and fuel le...
Operation (cont’d) 30 adjustment screw lock nut 3. Starting the engine after you have completed the pre-start checklist procedures, you are ready to start the engine. The following directions detail how to start the engine with either lp/ng or gasoline as the fuel source: using lp/ng to start engine...
Operation (cont’d) 31 warning: never open oil port while engine is running. Hot oil can spray over face and body. Using gasoline to start engine using gasoline: 1) disconnect all loads to the generator. 2) flip the fuel selector switch to the gasoline position. 3) turn the gasoline line valve to the...
Operation (cont’d) 32 4. Checking generator output although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads...
Operation (cont’d) 33 5. Connecting loads you will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...
Operation (cont’d) 34 6. Switching fuels (during operation) you can switch fuel sources (from gasoline to lp/ng, or from lp/ng to gasoline) while the generator is running. Follow the instructions below: switching from lp/ng to gasoline 1. Disconnect all loads to the generator. Leave the engine runni...
Operation (cont’d) 35 8. Storage & exercise when you are finished using the generator, you must: o disconnect all loads o shut off fuel supply o store the generator properly o plan on exercising the engine regularly unless the generator is prepared for long-term storage. Detailed instructions are pr...
Operation (cont’d) 36 prepare engine for long term storage if needed if you will not be able to exercise the generator regularly, you must prepare the engine for long term storage to prevent gum deposits from forming and causing malfunction of the engine. Prepare engine for long term storage by: o r...
Maintenance & repair 37 inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. Warning always shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cleanin...
Maintenance & repair (cont’d) 38 inspect fuel system / check for leaks inspect the fuel system and check for leaks on a regular basis. 1) inspect the entire fuel system. Look for: signs of leaks or deterioration, chafed or spongy fuel hose, loose connections, loose or missing fuel hose clamps, damag...
Troubleshooting 39 troubleshooting problem possible causes possible remedies engine will not start. A) low oil level. B) fouled spark plug. C) out of fuel. D) stop switch in off position. E) battery disconnected or dead. F) fuel selector switch is set to the incorrect fuel. A) fill crankcase to prop...
Summary of importation information for operation 40 this section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. Warning carefully r...
Summary of importation information for operation cont’d 41 o when connecting the battery, connect the red cable to the positive terminal first. O when disconnecting the battery, disconnect the black cable from the negative terminal first • acid/skin contact. If battery acid contacts skin or clothing...
Summary of importation information for operation cont’d 42 • spark arrestor. Equip engine with a spark arrestor if generator will be used near any ignitable forest, brush, or grassy land. See the “specifications” section of this manual to determine if your generator is already equipped. Make sure yo...
Summary of importation information for operation cont’d 43 • smell for gas before starting the generator: • natural gas. Natural gas is lighter than air and tends to collect in high areas. After opening ng line supply, smell for gas before starting engine. • lp gas (propane). Lp gas is heavier than ...
Summary of importation information for operation cont’d 44 contact with victim. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. Apply first aid and get immediate medical help. • hot muffler. Never touch hot muffler, hot exhaust manifold, or eng...
Generator exploded view rev - j 45.
Generator exploded view rev - j 46 fig # part # description qty 1 777149 fuel cap, with gauge 1 2 38760 fuel tank assembly 1 3 171410 fuel clamp 2 4 30754 leather washer 4 5 779429 decal, control panel side 1 6 779464 decal, gas valve side 1 7 35298 cradle weldment 1 8 35844 nameplate 1 9 31007 spar...
Wiring diagram rev - j 47.
Wiring diagram rev - j 48 diag # part # description qty 1 306422 twist lock receptacle, nema l14-30r 1 2 306426 receptacle, 120 volt, 20 amp, nema 5-20r 2 3 30643 circuit breaker, 20 amp 2 4 306434 circuit breaker, 30 amp 1 5 306423 receptacle, 120 volt, 30 amp, nema l5-30r 1 6 31953 receptacle, 120...
Fuel delivery system rev - j 49 diag # part # description qty 1 82187 m6-1.0 x 65mm socket head cap screw, w/ thread locking patch 2 2 35846 venturi 1 3 35847 adapter 1 4 32808 elbow 1 5 777119 hose clamp 2 6 37748 regulator wire harness 1 7 35488 oil pressure switch wire harness 1 8 777239 protecti...
Generator head exploded view rev - j 50 ref # part # description qty 1 30991 drive end bracket 1 2 30994 protection screen 2 3 31013 phillips screw 10 4 30995 fan 1 5 307489 grommet 1 6 305605 terminal box cover 1 7 31014 m5 x .8, 16mm long 2 8 31018 m5 x .8, 10mm long, green 2 9 31015 m5 x .8, 10mm...
