North Star 47500 Owner's manual

Manual is about: Electric Stationary Air Compressor (230V, single phase/60 gallon, 3 HP and 5 HP)

Summary of 47500

  • Page 1

    1 m47500a owner’s manual electric stationary air compressor (230v, single phase/60 gallon, 3 hp and 5 hp) instructions for installation/set-up, operation, maintenance, & storage this northstar® belt-driven compressor has a single-stage 2-cylinder pump (model 47500) or single-stage 3-cylinder pump (m...

  • Page 2: Table of Contents

    2 table of contents equipment protection quick facts ........................................................................................................................................ 1 table of contents .............................................................................................

  • Page 3

    3 drain receiver tank and inspect tank ............................................................................................................................... 20 check drive belt for tension and alignment...........................................................................................

  • Page 4: About Your Air Compressor

    4 about your air compressor thank you for purchasing a northstar air compressor! It is designed for long life, dependability, and top performance. Intended use. Provides compressed air used primarily for operating air tools and pressurizing other objects that require high air pressure, such as tires...

  • Page 5: Specifications

    5 specifications model model # 47500 47501 flow output max. Pressure rating 150 psi 150 psi volume rating @ 90psi 11.3 cfm 15.5 cfm receiver capacity 60 gal. 60 gal. Power requirements dedicated nema receptacles 6-30r 6-30r volts 230v 230v amps 20a 30a motor horsepower 3 hp 5 hp dimensions / compone...

  • Page 6: Component Identification

    6 component identification 1. Lifting eyes: may also be used as tie down locations. 2. Pressure gauge : air filled gauge. Shows pressure in receiver tank. 3. Ball valve: on/off control for pressurized air supply from receiver tank (not the output pressure). A regulator and/or quick connect fittings ...

  • Page 7: Safety Signal Words

    7 safety signal words hazard signal word definitions danger warning caution caution notice this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger (red) indicates a hazar...

  • Page 8: Safety Labeling

    8 safety labeling safety decal locations warning: always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from northstar product support at 1-800-270-0810. On-product warning labels location part numbers description 1 792161 ai...

  • Page 9

    9 safety decals to order replacement safety labels, call northstar product support at 1-800-270-0810. 1 2 6 3 4 5.

  • Page 10: Initial Set-Up

    10 initial set-up step 1. Inspect & unpack upon receipt, inspect air compressor for missing or damaged parts. Verify that it is the compressor you ordered. See “component identification” section of this manual for a diagram of the compressor and its components. For missing or damaged components, ple...

  • Page 11

    11 step 3. Select suitable location warning: lifting hazard the compressor is heavy. Ensure that proper lifting equipment is available to unload and move compressor to installation site. Location criteria: enclosed building only. Where no flammable vapors, dusts, and gases are present. At least 15” ...

  • Page 12

    12 vibrating excessively. Use metal shims under the “short” feet if necessary. 5. A rubber isolation mat or pads may be used under each mounting foot to reduce vibration. Step 5. Installing distribution piping the stationary compressor can utilize the same type of properly rated, single flexible hos...

  • Page 13

    13 caution: inadequate wiring hazard overheating, short-circuiting and fire damage will result from inadequate wire sizing. Circuit breaker your electrician will need to refer to the national electric code to determine the proper circuit breaker rating required. When selecting a circuit breaker, rem...

  • Page 14

    14 model #47500 and #47501 (230 volt; 3 / 5 hp) you will recognize this unit since it has a motor reset button. The power lines can be connected directly to the pressure switch (figure 9 and 10). Model 47500 view - pressure switch figure 9 *circuit breaker your electrician will need to refer to the ...

  • Page 15

    15 model 47501 view - pressure switch figure 10 *circuit breaker your electrician will need to refer to the national electric code to determine the proper circuit breaker rating required. When selecting a circuit breaker, remember the momentary starting current of an electric motor is greater than i...

  • Page 16: Operation

    16 operation follow operation safety rules before starting the compressor, review the safety rules found below and throughout the manual. Warning failure to follow safety rules may result in serious injury or death to the operator or bystanders. Instruct operators . Owner must instruct all operators...

  • Page 17

    17 figure 12 47501 model pump: the compressor pump capacity is 23.7 oz. Use sae 30 non-detergent pump oil prior to break-in. You may use synthetic lubricants after 50 hour break-in. See “ appendix a: lubricants and compatibility ” for a list of suitable and alternative lubricants. Caution: synthetic...

  • Page 18

    18 connect fitting on the main compressor outlet or after the user installed regulator. Caution: air tools hazard do not attach air tools to open end of the hose until start-up is completed and the unit checks out ok. Quick connect procedure: keep finger off tool or activation switch until ready to ...

  • Page 19: Maintenance & Repair

    19 maintenance & repair warning: maintenance hazards always disconnect, lock out and tag the main power supply and then release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance s...

  • Page 20

    20 inspect compressor for air leaks inspect system for air leaks on a monthly basis. To test: squirt soapy water around joints during compressor operation and watch for bubbles. Developing bubbles indicate a leak is present. Tighten fittings, if necessary. Change pump oil warning: burn hazard never ...

  • Page 21

    21 keep compressor clean do not allow air intakes to become blocked. If dust or debris accumulates in the compressor, clean the compressor with a damp cloth or soft bristle brush. Note: do not spray compressor with a garden hose or pressure washer. Water may enter the compressor and cause damage to ...

  • Page 22: Troubleshooting

    22 troubleshooting this section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, but others may require assistance of a qualified electrician or service ...

  • Page 23

    23 parts list – model 47500 rev a note: northstar tank decal part # 789000 (no shown).

  • Page 24

    24 parts list – model 47500 rev a ref# part# description qty ref# part# description qty 1 792363 pump * 1 17 kit # 4 tube fitting 1 2 n/a tank 1 18 792367 electric cable 1 3 792364 motor ** 1 19 792368 pulley 1 4 792365 oil drain plug extender 1 20 792369 service valve 1 5 see pump oil drain plug 1 ...

  • Page 25: 792363 Pump Exploded View

    25 792363 pump exploded view.

  • Page 26: 792363 Pump Parts List

    26 792363 pump parts list ref# part# description qty 1 kit # 1 cylinder head 2 2 allen bolt set 8 3 789354 air filter 2 4 789355 filter element 2 5 see part # 6 kit # 2 cylinder head gasket 2 6 792324 in.& ex. Valve assembly 2 7 see part # 6 kit # 2 valve seat gasket 2 8 kit # 3 stud screw 8 9 kit #...

  • Page 27: 792363 Pump Kit List

    27 792363 pump kit list kit # 1 cylinder head and bolt kit - # 789336 ref# description qty kit qty 1 cylinder head 1 2 2 allen bolt set 4 kit # 2 gasket kit - # 789339 ref# description qty kit qty 5 cylinder head gasket 2 1 7 valve seat gasket 2 10 cylinder gasket 2 16 front cover gasket 1 24 rear b...

  • Page 28

    28 parts list – model 47501 rev a note: northstar tank decal part # 789000 (no shown).

  • Page 29

    29 parts list – model 47501 rev a ref# part# description qty ref# part# description qty 1 792373 pump * 1 17 kit # 3 tube 1 2 n/a tank 1 18 kit # 1 pressure gauge 1 3 792374 motor ** 1 19 kit # 4 tube fitting 1 4 792375 pulley 1 20 792376 belt a48 1 5 kit # 1 pressure switch 1 21 792372 belt guard b...

  • Page 30: 792373 Pump Parts List

    30 792373 pump parts list *wing nut for # 30 not shown.

  • Page 31: 792373 Pump Parts List

    31 792373 pump parts list ref# part# description qty 1 kit # 1 cylinder head 3 2 allen bolt set 12 3 792324 in.& ex. Valve assembly 3 4 kit # 3 stud screw 12 5 kit # 4 cylinder 3 6 kit # 2 kit # 4 kit # 5 cylinder gasket 3 7 792325 kit # 4 kit # 5 piston ring kit 3 8 kit # 5 piston 3 9 792332 rod 2 ...

  • Page 32: 792373 Pump Parts List

    32 792373 pump parts list kit # 1 cylinder head and bolt kit - # 789336 ref# description qty kit qty 1 cylinder head 1 3 2 allen bolt set 4 kit # 2 gasket kit - # 792342 ref# description qty kit qty 6 cylinder gasket 3 1 18 rear bearing seat gasket 1 22 oil seal 1 kit # 3 screw kit - # 789358 ref# d...

  • Page 33

    33 appendix a: lubricants and compatibility the following table lists materials that are suitable or not recommended for use with synthetic oil. As some oil escapes into the compressed air, all components that come into contact with the air (i.E., piping, filters, hoses, tools, etc) must be compatib...

  • Page 34: Limited Warranty

    34 limited warranty dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 35

    35 assembled by northern tool & equipment company, inc. Burnsville, mn 55306 northerntool.Com.