M165601p.5 owner’s manual instructions for installation/set-up, operation, servicing, & storage portable, outdoor use-only, gasoline generator can be used to power individual appliances plugged directly into the generator’s outlets, or as a back-up connection to a building’s power supply (via a prof...
Hazard signal word definitions 2.
Table of contents 3 hazard signal word definitions ................................................................................................... 2 about your generator ................................................................................................................... 4 specific...
About your generator 4 thank you for purchasing your northstar portable generator! About your generator this engine-driven, portable generator is designed to provide up to its rated amount of electrical power. (see specifications section of this manual for model specific ratings) it can supply power...
About your generator 5 northstar is constantly improving its products. The specifications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user shall assume liability for any modification and/or alterations of this equipment from original design and manu...
Specifications 6 item number #165601 #165603 maximum output 5500 watts (w) 8000 watts (w) continuous output 4500 watts (w) 6600 watts (w) voltage 120 / 240 volt (v) 120 / 240 volt (v) phase single phase (4-wire) single phase (4-wire) frequency 56.5-63.3 hertz (hz) 56.5-63.3 hertz (hz) power factor 1...
Specifications 7 item number #165606 #165607 maximum output 13000 watts (w) 15000 watts (w) continuous output 10500 watts (w) 13500 watts (w) voltage 120 / 240 volt (v) 120 / 240 volt (v) phase single phase (4-wire) single phase (4-wire) frequency 56.5-63.3 hertz (hz) 56.5-63.3 hertz (hz) power fact...
Safety label locations 8 always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call northstar product support at 1-800-270-0810. Part # description qty 786...
Machine component identification items: 165601, 165603, 165604 9 ref. Description ref. Description 1 recoil 9 generator head 2 fuel valve lever 10 6.5 gallon gas tank 3 engine key switch (165604 only) 11 muffler 4 vibration isolation mount 12 gasoline tank cap 5 oil drain plug 13 carbon canister 6 o...
Machine component identification items: 165601, 165603, 165604 10 reference guide reference 1 – recoil grasp firmly when starting engine. Reference 2 – fuel valve lever the honda engine has an on-off valve. Always keep this valve closed when the generator is not in use. Always keep this valve closed...
Machine component identification items: 165605, 165606, 165607 11 ref. Description ref. Description 1 air cleaner 8 battery (not included) 2 11 gallon gas tank 9 control panel 3 gasoline tank cap 10 vibration isolation mount 4 choke 11 generator head 5 engine key switch 12 carbon canister 6 oil drai...
Machine component identification items: 165605, 165606, 165607 12 reference guide reference 1 – air cleaner refer to your honda engine manual for air cleaner care. Reference 2 – 11 gallon gas tank large tank allows for extended run capabilities. Always allow room for gasoline expansion by not fillin...
Power load planning & management 13 warning never exceed the rated wattage capacity of your generator. Overloading may cause serious damage to the generator and attached electrical devices, and may result in fire. Your generator must be sized properly to provide both the running and starting (surge)...
Power load planning & management (cont’d) 14 device running watts (continuous) starting watts (surge) clothes dryer (gas) 700 1200 clothes washer 1150 2300 coffee maker 1750 - deep freezer 700 1000 desktop computer w/ 17" monitor 800 - dishwasher (hot dry) 1500 1500 drill: 1/2in., 5.4 amps 600 900 d...
Power load planning & management (cont’d) 15 to calculate the running and starting wattage requirements for the devices you will be powering, follow these steps: 1. Make a list of all electrical devices you will be powering at the same time with the generator. 2. List the greater of the running or s...
Installation / initial set-up 16 there are a number of important steps required to set up your generator for initial use. These steps are: steps for installation / initial set-up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Setting ...
Installation / initial set-up 17 3. Set-up either as a building back-up or portable power source this generator is designed to provide up to its rated amount of electrical power. It can supply electricity in two ways: 1. As a back-up, standby power source for a building. For this application, you mu...
Installation / initial set-up 18 the generator may not power your entire home -- you must work with the installing electrician to determine which devices/appliances you wish to power during an outage. The electrician can help you determine which circuits and devices can be powered simultaneously wit...
Installation / initial set-up 19 1. Make sure you plug each electrical device/appliance into the correct generator outlet based on the device’s plug configuration and voltage/amperage rating. Never exceed the amperage rating of an outlet. 2. Extension cords may be used to power devices that are loca...
Installation / initial set-up 20 table 2 current/power maximum extension cord length amps at 240v load (watts) #10 ga. Cord #12 ga. Cord #14 ga. Cord #16 ga. Cord 10 2400 250' 150' 100' 75' 20 4800 125' 75' 50' 25' 30 7200 60' 35' 25' 10' 40 9600 30' 15' 10' * 50 12000 15' * * * warning: use of unde...
Installation / initial set-up 21 4. Select a suitable site before using the generator, you must select a suitable outdoor location for installation and operation. This location should meet all of the criteria listed below. Warning: you must choose a suitable site for operating your generator to avoi...
Installation / initial set-up 22 adequate cooling ventilation the generator needs adequate, unobstructed flow of air to allow for proper cooling of engine and generator head. Warning: heat build-up from inadequate ventilation can result in fire, posing a serious risk to nearby persons and structures...
Installation / initial set-up 23 hearing protection generators can produce noise levels of up to 95 db in close proximity, which can be dangerous to human hearing with prolonged exposure. Hearing protection may be required for persons working within 15-20 feet of the running generator for an extende...
Installation / initial set-up 24 6. Battery installation your generator’s engine may be equipped with an electric starter, which requires the installation of a battery (see specifications section of manual). The battery is to be supplied by the customer and should be installed with the battery secur...
Operation 25 once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation procedures 1. General safety rules for operation 2. Preparing for operation 3. Starting the engine 4. C...
Operation 26 malfunction during operation. Immediately turn off the generator if any of the following conditions arise during operation: o excessive change in engine speed, slow or fast o overheating in load connecting devices o sparking or arcs from generator o loss of electrical output o receptacl...
Operation 27 static electricity and filling the gasoline tank: static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge static electricity can explosively ignite gasoline vapors that are present during the...
Operation 28 2. Preparing for operation position generator position generator in accordance with the instructions given in “installation & initial set-up, step 4: select a suitable site” of this manual. Operate outside only, on dry, level ground with at least 20 feet from the home, away from windows...
Operation 29 warning: gasoline fire/explosion hazard gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite gasoline vapors, which can become widespread during fueling. A flash fire and/or explosion could result and cause serious injury or death. Use extreme care when handli...
Operation 30 never fill the portable gas container while it is sitting inside a vehicle, trailer, trunk, or pick-up truck bed. Always place container on the ground to be filled. Keep nozzle in contact with portable container while filling. Manually control the flow of gasoline; do not use the nozzle...
Operation 31 3. Starting the engine after you have completed the pre-start checklist procedures, you are ready to start the engine. To start the engine: 1) disconnect all loads to the generator. 2) turn the gasoline line valve to the on position. 3) for cold engine, move choke lever to full choke po...
Operation 32 4. Checking generator output although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads to the g...
Operation 33 5. Connecting loads you will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the generator:...
Operation 34 7. Storage & exercise when you are finished using the generator, you must: o disconnect all loads o shut off fuel supply o store the generator properly o plan on exercising the engine regularly unless the generator is prepared for long-term storage. Detailed instructions are provided be...
Operation 35 prepare engine for long term storage if needed if you will not be able to exercise the generator regularly, you must prepare the engine for long term storage to prevent gum deposits from forming and causing malfunction of the engine. Prepare engine for long term storage by: o removing a...
Maintenance & repair 36 inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. Warning always shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cleanin...
Maintenance & repair (cont’d) 37 check gfci (if equipped) once a month, test the ground fault circuit interrupter (gfci) to protect against electrical shock due to failure of the gfci. (only for those models equipped with gfci.) to test the gfci: 1. Depress the test button. The reset button should e...
Troubleshooting 38 problem possible causes possible remedies engine will not start. A) low oil level. B) fouled spark plug. C) out of fuel. D) stop switch in off position. A) fill crankcase to proper oil level. B) clean or replace spark plug. C) fill fuel tank. D) place switch in on position. Voltag...
Summary of important safety information for operation 39 this section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. Warning carefu...
Summary of important safety information for operation (cont’d) 40 installation / initial set-up safety dry, level surface. Situate generator on a dry, firm, level surface. Ensure generator sits level and will not slide or shift during operation. Block wheels if applicable. Operate outside only – dan...
Summary of important safety information for operation (cont’d) 41 fuel outdoors. Fill fuel tank outdoors – never indoors. Gasoline vapors can ignite if they collect inside an enclosure. Explosion can result. Use approved container. Never pump fuel directly into engine at gas station. Static charge c...
Summary of important safety information for operation (cont’d) 42 moving parts. Keep hands, feet, and apparel away from drive belts, fans, and other moving parts. Never remove any drive belt or fan guard while the unit is operating. Refueling. Do not refuel the engine until it has cooled at least tw...
Generator exploded view rev – p.5 item #s 165601, 165603, & 165604 43.
Generator exploded view rev – p.5 item #s 165601, 165603, & 165604 44 ref # part # description qty used on 1 791171 6 gallon fuel tank assembly w/cap 1 all 2a 785337 4.5mm fuel line 6 in 165601 2b 785337 4.5mm fuel line 7 in 165601 5 in 165603, 165604 3 784959 fuel valve 1 all 4 789078 roll cage 1 a...
Generator exploded view rev – p.5 item #s 165605, 165606, & 165607 45.
Generator exploded view rev – p.5 item #s 165605, 165606, & 165607 46 ref # part # description qty used on 1 786711 11 gallon fuel tank assembly w/cap 1 all 2 787271 channel, roll cage 1 all 4 785337 4.5mm fuel line 2.9ft 165605, 165607 3.5ft 165606 5 787525 fuel valve 1 all 6 787326 roll cage 1 all...
Control panel parts list rev – p.5 47 item # 165601 item # 165603 item # 165604.
Control panel parts list rev – p.5 48 item # 165605 item # 165606 item # 165607.
Control panel parts list rev – p.5 49 ref # part # description qty used on 1 783063 switch – 2 pole, red 1 165601, 165603, 165604 2 783060 8 amp circuit breaker 1 165601, 165603, 165604 3 783058 300v volt meter 1 all 4 783059 12vdc outlet 1 165601, 165603, 165604 5 783061 20 amp circuit breaker 2 16...
Generator head exploded views rev – p.5 item #s 165601, 165603, 165604, 165605 50
Generator head exploded views rev – p.5 item #s 165601, 165603, 165604, 165605 51 ref # part # description qty used on 1 ma305522 mount plate (j609b) 1 165601 779919 165603, 165604, 165605 2 ma306404 fan bolts 2 165601 779556 165603, 165604, 165605 3 778953 fan 1 165601 779557 165603, 165604, 165605...
Generator head exploded views rev – p.5 item #s 165606, 165607 52.
Generator head exploded views rev – p.5 item #s 165606, 165607 53 item # part # description qty used on 1 ma30991 drive end bracket 1 all 2 ma30994 protection screen 2 all 3 ma31013 phillips screw 10 all 4 ma30995 fan 1 all 5 307489 grommet 1 all 6 305605 terminal box cover w/grommet 1 all 7 n/a m5 ...
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Limited warranty 55 dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durabilit y. Like a...
56 assembled by northern tool & equipment company, inc. Burnsville, mn 55306 northerntool.Com.
