North Star M165911V Owner's Manual

Summary of M165911V

  • Page 1

    M165911v owner’s manual instructions for installation/set-up, operation, servicing, & storage portable, outdoor use-only, gasoline generator 4,500 watt continuous (5,500 watt surge) capacity can be used to power individual appliances plugged directly into the generator’s outlets, or as a back-up con...

  • Page 2

    Hazard signal word definitions 2.

  • Page 3

    Table of contents 3 hazard signal word definitions ................................................................................................... 2 about your generator ................................................................................................................... 4 specific...

  • Page 4: About Your Generator

    About your generator 4 thank you for purchasing your northstar portable generator! About your generator this engine-driven, portable generator is designed to provide up to 5500 watts of electrical power (4500 watts continuous, 5500 watts surge). It can supply power: 1. As a portable power source. Yo...

  • Page 5: Warranty Registration

    About your generator (cont’d) 5 northstar is constantly improving its products. The specifications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user shall assume liability for any modification and/or alterations of this equipment from original design...

  • Page 6: Specifications

    Specifications – item #165911 6 specifications item number #165911 maximum output 5500 watts (w) continuous output 4500 watts (w) voltage 120 / 240 volt (v) phase single phase (4-wire) frequency 56.5-63.3 hertz (hz) power factor 1.0 p.F. Engine 9 hp honda gx270 engine speed 3390 - 3798 rpm fuel type...

  • Page 7: On-Product Warning Labels

    Safety label locations – item #165911 7 pn 39260 burn hazard do not touch hot muffler. ©2005 nt+e 1-800-270-0810 warning • commercial-grade electric start engine • extend run 6.5 gallon fuel tank • maintenance-free brushless alternator design • smooth running focus mount isolation system • commercia...

  • Page 8

    Machine component identification – item #165911v 8 figure 1 (ref. 1-7) ref. Description ref. Description 1 circuit breakers 8 gas cap with gauge 2 120/240v 20a locking receptacle 9 6.5 gal. Gas tank 3 120v 20a duplex receptacle 10 generator head 4 oil drain plug 11 vibration isolation mount 5 engine...

  • Page 9: Reference Guide

    Machine component identification – item #165911v 9 reference guide reference 1 – circuit breakers this portable single phase generator has 2, 20 amp (a) push to reset circuit breakers to protect against electrical overloads. Reference 2 – 120v/240v 20a locking receptacle the device is a 120/240v 20a...

  • Page 10

    Power load planning & management 10 warning never exceed the rated wattage capacity of your generator. Overloading may cause serious damage to the generator and attached electrical devices, and may result in fire. Your generator must be sized properly to provide both the running and starting (surge)...

  • Page 11

    Power load planning & management (cont’d) 11 device running watts device running watts electric skillet 1250 slow cooker 200 furnace fan (1/3 hp) 1200 (a) submersible pump (1-1/2 hp) 2800 (a) freezer 800 (b) submersible pump (1 hp) 2000 (a) hair dryer 1200 submersible pump (1/2 hp) 1500 (a) hand dri...

  • Page 12

    Installation / initial set-up 12 there are a number of important steps required to set up your generator for initial use. These steps are: steps for installation / initial set-up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Setting ...

  • Page 13

    Installation / initial set-up 13 3. Set-up either as a building back-up or portable power source this generator is designed to provide up to 5500w of electrical power. It can supply electricity in two ways: 1. As a back-up, standby power source for a building. For this application, you must arrange ...

  • Page 14

    Installation / initial set-up 14 nema 14-20r nema 5-20r the generator cannot power your entire home -- you must work with the installing electrician to determine which devices/appliances you wish to power during an outage. The electrician can help you determine which circuits and devices can be powe...

  • Page 15

    Installation / initial set-up 15 ♦ extension cords may be used to power devices that are located at a distance from the generator. However, use only ul-listed, outdoor-rated, grounded extension cords of the proper size. Use table 2 below to choose an adequately sized extension cord according to the ...

  • Page 16

    Installation / initial set-up 16 4. Select a suitable site before using the generator, you must select a suitable outdoor location for installation and operation. This location should meet all of the criteria listed below. Warning: you must choose a suitable site for operating your generator to avoi...

  • Page 17

    Installation / initial set-up 17 adequate cooling ventilation the generator needs adequate, unobstructed flow of air to allow for proper cooling of engine and generator head. Warning: heat build-up from inadequate ventilation can result in fire, posing a serious risk to nearby persons and structures...

  • Page 18

    Installation / initial set-up 18 5. Grounding the generator always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) drive a ¾” or 1” copper pipe or rod into...

  • Page 19

    Operation 19 once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation procedures 1. General safety rules for operation 2. Preparing for operation 3. Starting the engine 4. C...

  • Page 20

    Operation (cont’d) 20 • malfunction during operation. Immediately turn off the generator if any of the following conditions arise during operation: o excessive change in engine speed, slow or fast o overheating in load connecting devices o sparking or arcs from generator o loss of electrical output ...

  • Page 21

    Operation (cont’d) 21 static electricity and filling the gasoline tank: static electricity can initiate from ungrounded gasoline tanks or containers, from flowing gasoline, and from persons carrying a static electric charge static electricity can explosively ignite gasoline vapors that are present d...

  • Page 22

    Operation (cont’d) 22 2. Preparing for operation position generator position generator in accordance with the instructions given in “installation & initial set-up, step 4: select a suitable site” of this manual. Operate outside only, on dry, level ground with adequate clearance and ventilation. Warn...

  • Page 23

    Operation (cont’d) 23 warning : gasoline fire/explosion hazard gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite gasoline vapors, which can become widespread during fueling. A flash fire and/or explosion could result and cause serious injury or death. Use extreme care w...

  • Page 24

    Operation (cont’d) 24 • never fill the portable gas container while it is sitting inside a vehicle, trailer, trunk, or pick-up truck bed. Always place container on the ground to be filled. • keep nozzle in contact with portable container while filling. Manually control the flow of gasoline; do not u...

  • Page 25

    Operation (cont’d) 25 3. Starting the engine after you have completed the pre-start checklist procedures, you are ready to start the engine. To start the engine: 1) disconnect all loads to the generator. 2) turn the gasoline line valve to the on position. 3) for cold engine, move choke lever to full...

  • Page 26

    Operation (cont’d) 26 4. Checking generator output although the speed of the engine was carefully adjusted at the factory so that the generator produces the proper voltage and frequency, output voltage should be checked periodically to ensure the generator is working properly before connecting loads...

  • Page 27

    Operation (cont’d) 27 5. Connecting loads you will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...

  • Page 28

    Operation (cont’d) 28 7. Storage & exercise when you are finished using the generator, you must: o disconnect all loads o shut off fuel supply o store the generator properly o plan on exercising the engine regularly unless the generator is prepared for long-term storage. Detailed instructions are pr...

  • Page 29

    Operation (cont’d) 29 prepare engine for long term storage if needed if you will not be able to exercise the generator regularly, you must prepare the engine for long term storage to prevent gum deposits from forming and causing malfunction of the engine. Prepare engine for long term storage by: o r...

  • Page 30

    Maintenance & repair 30 inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. Warning always shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cleanin...

  • Page 31

    Maintenance & repair (cont’d) 31 check gfci (if equipped) once a month, test the ground fault circuit interrupter (gfci) to protect against electrical shock due to failure of the gfci. (only for those models equipped with gfci – see the “specifications” section.) to test the gfci: 1. Depress the tes...

  • Page 32: Troubleshooting

    Troubleshooting 32 troubleshooting problem possible causes possible remedies engine will not start. A) low oil level. B) fouled spark plug. C) out of fuel. D) stop switch in off position. A) fill crankcase to proper oil level. B) clean or replace spark plug. C) fill fuel tank. D) place switch in on ...

  • Page 33

    Summary of important safety information for operation 33 this section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. Warning carefu...

  • Page 34

    Summary of important safety information for operation (cont’d) 34 licensed electrician installs the generator with a connection to your building’s electrical circuit for use as a standby power system, grounding will be complete through the building’s grounding system. • isolate connection to buildin...

  • Page 35

    Summary of important safety information for operation (cont’d) 35 safety – during use • safety equipment / controls . Always operate the generator with all safety covers, guards, and barriers in place and in good working order, and all controls properly adjusted for safe operation. • know how to sto...

  • Page 36

    Summary of important safety information for operation (cont’d) 36 safety – after use • cool engine before storing. Let engine cool for at least five minutes before storing. A hot engine can be a fire hazard. • shut off fuel supply. Make sure gasoline shut-off valve is in the off position. • prevent ...

  • Page 37

    Generator exploded view rev- v 37.

  • Page 38

    Generator exploded view rev- v 38 diag # part # description qty 1 38759 fuel tank assembly 1 2 33321 fuel cap 1 3 777345 fuel line 2.75’ 4 30754 leather washer 4 5 779422 decal 1 6 777834 hose clamp 3 7 30755 fuel filter 1 8 32833 roll cage 1 9 39260 hot muffler sticker 1 10 305493 honda engine 1 11...

  • Page 39

    Wiring diagram rev- v 39 diag # part # description qty 1 30974 control panel face plate 1 2 31736 20 amp, 120 volt receptacle (nema 5-20r) 1 3 306446 locking receptacle, 20 amp-120/240 volt (nema l14-20r) 1 4 306429 grounding post 1 5 31085 thermal circuit breaker 2 6 38191 wire harness 1 7 82004 #8...

  • Page 40

    Generator head exploded view rev- v 40 diag # part # description qty 1 305522 mount plate (j609b) 1 2 306404 fan bolts 2 3 778953 fan 1 4 306406 drive end bracket 1 5 778954 enclosing band 1 6 305554 end cover 1 7 306408 end cover plug 1 8 778955 stator 1 9 778956 rotor 1 10 778959 diode 2 11 778957...

  • Page 41: Limited Warranty

    Limited warranty 41 dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 42

    42 manufactured by northern tool + equipment co., 2800 southcross drive west p.O. Box 1499 burnsville, mn 55337-0499 ®.