North Star M165929G Owner's Manual

Manual is about: Portable Outdoor Use-Only, Power Take-Off (PTO) Generator

Summary of M165929G

  • Page 1

    M165929g owner’s manual instructions for installation/set-up, operation, servicing, & storage portable outdoor use-only, power take-off (pto) generator 12,000 watt continuous (13,000 watt surge) capacity can be used to power individual appliances plugged directly into the generator’s outlets, or as ...

  • Page 2

    Hazard signal word definitions 2.

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    Table of contents 3 hazard signal word definitions .................................................................................................2 about your generator .................................................................................................................4 specifications...

  • Page 4: About Your Generator

    About your generator 4 thank you for purchasing your northstar pto generator! About your generator this pto-driven, portable generator is designed to provide up to 12,000 watts of electrical power (12,000 watts continuous, 13,000 watts surge). Connected to your tractor’s power take-off (pto)*, the g...

  • Page 5: Warranty Registration

    About your generator (cont’d) 5 you must follow all instructions and safety precautions presented throughout this manual. A summary of important safety information can be found at the end of the manual. Keep this manual for reference and review. Proper preparation, operation, and maintenance will re...

  • Page 6: Specifications

    Specifications – item #165929 6 specifications item number 165929 maximum output 13000 watts (w) continuous output 12000 watts (w) voltage 120 / 240 volt (v) phase single phase (4-wire) frequency 59.0-63.0 hertz (hz) power factor 1.0 minimum pto hp 24 hp at 540 rpm minimum operating torque 169.6 pou...

  • Page 7: On-Product Warning Labels

    Safety label locations – item #165929 7 always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call northstar product support at 1-800-270-0810. On-product ...

  • Page 8

    Machine component identification - item #165929g 8 figure 1 (ref 1-10) figure 2 (ref 11-16) ref. Description ref. Description 1 50a circuit breakers 9 120v 30a locking receptacle 2 30a circuit breaker 10 120/240v 50a receptacle 3 20a circuit breakers 11 shield 4 1-3/8”, 6 spline input shaft 12 gear ...

  • Page 9: Reference Guide

    Machine component identification – item #165929g (cont’d) 9 reference guide reference 1 – 50a circuit breakers two 50a push-to-reset circuit breakers. Reference 2 – 30a circuit breakers one 30a push-to-reset circuit breaker. Reference 3 – 20a circuit breakers two 20a push-to-reset circuit breakers. ...

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    Power load planning & management 10 warning never exceed the rated wattage capacity of your generator. Overloading may cause serious damage to the generator and attached electrical devices, and may result in fire. Your generator must be sized properly to provide both the running and starting (surge)...

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    Power load planning & management (cont’d) 11 device running watts device running watts furnace fan (1/3 hp) 1200 (a) submersible pump (1-1/2 hp) 2800 (a) freezer 800 (b) submersible pump (1 hp) 2000 (a) hair dryer 1200 submersible pump (1/2 hp) 1500 (a) hand drill (1”) 1100 sump pump 600 (a) hand dr...

  • Page 12

    Installation / initial set-up 12 there are a number of important steps required to set up your generator for initial use. These steps are: steps for installation / initial set-up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Setting ...

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    Installation / initial set-up 13 2. Planning the power load plan your power load so that you do not exceed the generator’s rated capacity. See the “power load planning & management” section of this manual to review how to plan and manage power loads for the generator. 3. Set-up either as a building ...

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    Installation / initial set-up 14 worker working on what he thinks is a deactivated line could be electrocuted. ♦ if your generator is connected (running or not) when utility power is restored, your generator will be destroyed. It could also explode or cause fire. In addition to isolating your genera...

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    Installation / initial set-up 15 (see more technical detail about these receptacles and their associated circuit breakers in the “machine component identification” section of this manual.) ♦ make sure you plug each electrical device/appliance into the correct generator outlet based on the device’s p...

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    Installation / initial set-up 16 4. Select a suitable site before using the generator, you must select a suitable outdoor location for installation and operation of your generator. • if you will be mounting the generator to a concrete slab, you must choose the location of the slab according to all t...

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    Installation / initial set-up 17 equipment, such as another generator. The combined heat that is generated may raise air temperature in the immediate area and there will not be adequate cooling ventilation. • do not allow debris to accumulate and block airflow. • do not operate with a tarp, blanket,...

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    Installation / initial set-up 18 5. Mounting the generator this generator must be securely mounted on a reinforced concrete slab or a pto generator trailer before it is connected to your tractor’s pto*. This will prevent the generator from flipping due to the rotational torque of the pto. The slab o...

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    Installation / initial set-up 19 3. Bolt the generator to the trailer base using three, 7/16” grade 5 bolts. See below. Note: in order to access two of the mounting holes, you will need to remove the louvered, fan vent panels on both sides. Always replace panels before starting the generator. Mounti...

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    Installation / initial set-up 20 3. When mounting to a concrete slab, use the optional mount kit, northstar item #165935 (available from northern tool + equipment catalog or by calling 1-800-270-0810). The kit comes with two mounting plates. A. Attach the two mounting plates to the generator using t...

  • Page 21

    Installation / initial set-up 21 6. Grounding the generator always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) drive a ¾” or 1” copper pipe or rod into...

  • Page 22

    Operation 22 once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation procedures 1. General safety rules for operation 2. Preparing for operation 3. Connecting to the tracto...

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    Operation (cont’d) 23 o excessive vibration o flame or smoke o abnormal noise • adjusting / repairing . Always turn off generator and remove pto driveline before working on the generator. Always discharge the capacitor before working on the generator head to prevent electrical shock. (see maintenanc...

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    Operation (cont’d) 24 2. Preparing for operation mount generator make sure the generator is mounted in accordance with instructions given in “installation / initial set-up section, step 5: mounting the generator” of this manual. Warning: always ensure generator is properly mounted to prevent it from...

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    Operation (cont’d) 25 warning: burn hazard never open oil port while generator is running. Hot oil can spray over face and body. Important: under long, continuous-run operating conditions, be prepared to: • check gear oil level daily. • change gear oil monthly (see instructions in “maintenance & rep...

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    Operation (cont’d) 26 attach pto driveline shaft connect the pto driveline shaft to the tractor and generator: 1. Align the tractor and generator to minimize the driveline angle in both the horizontal and vertical planes; it should be as near to a direct line in all directions as possible. The angle...

  • Page 27

    Operation (cont’d) 27 4. Starting the generator to start the generator: 1. Start the tractor with the pto control in the “disengaged” position. 2. While seated on the tractor and the engine at idle, engage the pto. 3. Slowly increase the throttle until the needle in the generator voltmeter is at or ...

  • Page 28

    Operation (cont’d) 28 into a ul listed voltage surge protector, then plug the surge protector into the generator. 3. After connecting each load, return to the driver’s seat. Readjust the throttle until the needle on the generator’s voltmeter is close to the black line in the green area. O if the nee...

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    Operation (cont’d) 29 6. Stopping stop the generator using the following steps: 1. Disconnect all loads to generator. (never reduce throttle with electrical loads connected. Damage to generator and loads will occur.) 2. After all loads are disconnected, slowly reduce pto speed to a minimum and then ...

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    Maintenance & repair 30 inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. Warning always shut off the engine, remove pto driveline and discharge the capacitor before cleaning, adjus...

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    Maintenance & repair (cont’d) 31 2. Change oil every year: a. Drain oil from gearbox (drain plug is underneath gearbox). B. Replace drain plug. C. Refill with sae 90w gear oil. Refill so that oil level is even with the red dot. Important: under long, continuous-run operating conditions, be prepared ...

  • Page 32: Troubleshooting

    Troubleshooting 32 troubleshooting problem possible causes possible remedies voltage too low. A) engine speed too slow. B) generator is overloaded. A) increase tractor rpms. B) reduce the load. (see power load planning & mgt section of this manual.) circuit breaker trips. A) defective load connected...

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    Summary of important safety information for operation 33 this section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. Warning carefu...

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    Summary of important safety information for operation (cont’d) 34 • isolate connection to building’s electrical circuit . Never plug the generator directly into a wall outlet. Any connection to a building’s electrical system must isolate the generator from utility power via an ul-approved transfer s...

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    Summary of important safety information for operation (cont’d) 35 • protect sensitive electronics . Some electronic equipment, such as computers and audio/video equipment, can be damaged by small fluctuations in the flow of power. Use a surge suppressor for any voltage-sensitive electronic equipment...

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    Generator exploded view rev g 36.

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    Generator exploded view rev g 37 ref # part # description qty 1 31065 securing stud cap 1 2 30997 grill 1 3 307484 rubber cup 2 4 31011 brass jumper 2 5 30993 frame and stator assembly 1 6 31016 capacitor 2 7 306403 rear bearing 1 8 307479 diode 2 9 307481 varistor 2 10 30994 protection screen 2 11 ...

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    Wiring diagram rev g 38 5 0 5 0 2 0 2 0 3 0

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    Wiring diagram rev g 39 ref # part # description qty 1 31085 20a circuit breaker 2 2 31176 cover lid 1 3 31086 30a circuit breaker 1 4 31118 50a circuit breaker 2 5 306426 20a 120v duplex receptacle 2 6 306423 30a 120v locking device receptacle 1 7 31953 50a 120/240v receptacle 1 8 31674 wire assemb...

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    Gearbox exploded view rev g 40 ref # part # description qty 1 31758 oil seal 1 2 31757 large snap ring 2 3 31761 pto shaft external bearing 1 4 31753 pto shaft 1 5 31760 pto shaft internal bearing 1 6 31762 oil plug 1 7 31756 housing 1 8 31763 oil plug breather 1 9 31754 gear 1 10 31752 cover 1 11 3...

  • Page 41: Limited Warranty

    Limited warranty 41 dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 42

    42 manufactured by northern tool + equipment co., 2800 southcross drive west p.O. Box 1499 burnsville, mn 55337-0499 ®.