North Star M2681781B Owner's Manual

Manual is about: 2681781

Summary of M2681781B

  • Page 1

    Owner's manual instructions for assembly, testing, operation, servicing, and storage northstar 3-point sprayer: category 1 tractor implement for outdoor use with agricultural pesticides and other liquids** warning read and understand the owner's manual completely before using this sprayer. Assemble,...

  • Page 2

    Hazard signal word definitions 2.

  • Page 3: Table of Contents

    Table of contents 3 intended use .............................................................................................................................................. 4 summary of important safety information .....................................................................................

  • Page 4: Intended Use

    Intended use 4 the sprayer is intended for use in spraying agricultural pesticides and other non-flammable liquids. Spraying pesticides: pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the...

  • Page 5

    Summary of important safety information 5 warning read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the ...

  • Page 6

    Summary of important safety information (continued) 6 during spraying do not overapply pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources. Do not eat, drink, smoke, rub yo...

  • Page 7

    Summary of important safety information (continued) 7 chemical accident procedures immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: sprayer leak if the sprayer develops a leak, immediately stop spraying. Turn off po...

  • Page 8: Warning Label Location

    Warning label location 8 warning read and understand the owner's manual completely before using this sprayer. Assemble, test, and use only in accordance with the owner's manual instructions. Read and follow chemical label instructions. Pesticides are hazardous chemicals which must be handled careful...

  • Page 9

    Unpacking machine components 9 closely inspect all contents note that some parts are shipped inside the tank. If you have damaged components: contact the freight company that delivered the unit and file a claim. If you have missing components: contact northstar product support at 1-800-270- 0810..

  • Page 10: Unpacking The Manual Bag

    Unpacking the manual bag 10 the following items are found in the 2681781 manual bag: 5/16 x 2" bolt qty. 8 (part #82018) 5/16 nut qty. 12 (part # 82019) #10 x 1/2" screw qty. 2 (part # 82059) #10 nut qty. 2 (part # 82065) lance clip qty. 2 (part # 52034) lynch pin qty. 2 (part # 39159) hose guide qt...

  • Page 11: Unpacking The Manual Bag

    Unpacking the manual bag 11 step one: attach legs line the holes of the legs up with the holes in the frame and fasten with 8 bolts and 8 nuts step two: install lance clips fasten the two lance clips to the sprayer frame with the 2 screws and 2 #10 nuts bolts nuts legs lance clips screws nuts.

  • Page 12: Assembly (Continued)

    Assembly (continued) 12 step three: attach gun hose to pump 1. Install hose clamp on hose. I) slide hose clamp over the end of the hose. Ii) push the hose onto the hose barb. Iii) slide the hose clamp over the hose barb. Iv) tighten the hose clamp. 2. Attach one end of the gun hose to the pump hose ...

  • Page 13: Assembly (Continued)

    Assembly (continued) 13 step five: attach gun hose to spray gun 1. Install hose clamp on hose. I) slide hose clamp over the end of the hose. Ii) push the hose onto the hose barb. Iii) slide the hose clamp over the hose barb. Iv) tighten the hose clamp. 2. Attach the end of the gun hose to the gun ho...

  • Page 14: Assembly (Continued)

    Assembly (continued) 14 03 16 2 upper hitch pin (not included) tractor’s upper link tractor’s lower links lynch pin category 1 draw pin step seven: connect sprayer to tractor warning the sprayer must be correctly mounted and then attached to the tractor for safe operation. Follow the instructions be...

  • Page 15: Assembly (Continued)

    Assembly (continued) 15 step eight: connect remote switch to vehicle battery warning batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the a...

  • Page 16: Assembly (Continued)

    Assembly (continued) 16 4. Verify connection verify a complete connection has been made by checking with a dc voltmeter, or by briefly turning the remote switch to the on position and listening for pump activation. 5. Disconnect after use after each use, disconnect power to the sprayer by disconnect...

  • Page 17: Machine Components

    Machine components 17 03 16 2 1. Fill cap. The fill cap has a vent to allow air to enter the tank as the chemical is dispensed. 2. Hose hooks. Provides a storage location for the gun hose 3. Gun hose. The 15-foot gun hose transfers chemical from the pump to the spray gun. 4. Sprayer pump. The spraye...

  • Page 18: Machine Components

    Machine components 18 9. Spray gun. Use the spot spray gun to apply chemical to specific areas. The spray pattern is adjustable from stream to cone by twisting the spray nozzle (see operation instructions). When the remote switch is in the on position, the spray gun trigger is the pump on/off contro...

  • Page 19

    Operation – important safety information 19 now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. Warning carefully read and m...

  • Page 20

    Operation – important safety information (continued) 20 chemical application safety: warning caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment . Heed the warnings below and follow all instructions carefully. Before spraying sprayer prep. Always inspe...

  • Page 21

    Operation – important safety information (continued) 21 transporting sprayer: warning serious injury can occur if the tractor on which the sprayer is mounted is driven unsafely. 1. Drive to desired location drive tractor and sprayer carefully to the desired work site. Important safety instructions: ...

  • Page 22

    Operation – important safety information (continued) 22 bodily chemical contact personal contamination can occur when chemicals splash, spill, or spray directly onto a person. 1. Follow the emergency first aid instructions on the chemical label listed in the "first aid" or "statements of practical t...

  • Page 23

    Operation – preparing the sprayer for each use 23 if the sprayer has been used previously, it must be prepared before each subsequent use. Warning read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Lea...

  • Page 24

    Operation – preparing the sprayer for each use (continued) 24 4. Inspect & repair inspect and test the sprayer thoroughly: a) inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses. B) inspect tank and fittings for cracks and leaks. Replace all damaged fittings with original nor...

  • Page 25

    Operation – using the sprayer 25 step one: assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. Warning do not spray if wind speeds are great...

  • Page 26

    Operation - using the sprayer (continued) 26 5. Remove fill cap remove the fill cap located on top of the sprayer. 6. Ensure tank flushed ensure tank is flushed of all chemicals from prior uses. - chemicals can interact dangerously when mixed, and residue chemicals are also a health hazard. 7. Fill ...

  • Page 27

    Operation - using the sprayer (continued) 27 step 3: operate the sprayer. Warning always wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may ...

  • Page 28

    Operation - using the sprayer (continued) 28 4. Close broadcast nozzle shut off valve turn the broadcast nozzle shut off valve to the closed position. 5. Turn on power turn on the power to the sprayer. 1.Verify the remote switch is connected to the pump power cord. 2.Turn the remote switch to the "o...

  • Page 29

    Operation - using the sprayer (continued) 29 7. Operate broadcast spraying system a. Open broadcast nozzle shut off valve ensure power to the pump is off. B. Ensure correct spray pattern rotate the broadcast nozzle, if needed, so that the spray pattern is pointed down and evenly distributed. Note: i...

  • Page 30

    Operation - using the sprayer (continued) 30 correct incorrect 12" overlap 12" overlap c. Begin to spray turn the power on. D. Ensure uniform coverage to ensure proper coverage, overlap the ends of the spray pattern 12". Use the tables in appendix a to determine what speed to drive your vehicle for ...

  • Page 31

    Operation - using the sprayer (continued) 31 step four: clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the...

  • Page 32

    Operation - using the sprayer (continued) 32 2. Unused chemical properly store or dispose of unused chemical: a) if the unused pesticide is to be stored for future use: store all unused pesticide in its original, or a suitably marked, container in a secure location out of the reach of children & ani...

  • Page 33: Storage

    Storage 33 prepare the sprayer for end-of-season storage by running rv antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. Caution the sprayer will be damaged if it freezes. Protect the sprayer from freezing during stor...

  • Page 34: Troubleshooting

    Troubleshooting 34 warning before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: a reserve, clean container capable of holding at least 55 should be kept for use when the sprayer tank needs to ...

  • Page 35: Specifications

    Specifications 35 sprayer specifications maximum gpm…………………... 2.2 gpm (8.3 liters/min.) maximum pressure………..……… 70 psi (4.8 bar) tank maximum capacity……………… 55 gallons (208.20 liters) overall dimensions……………………. L x w x h 39.0" x 30.0" x 40.0" (99.1cm x 76.2cm x 101.6cm) dry weight / weight full o...

  • Page 36

    Exploded view – 2681781 – rev b 36.

  • Page 37

    Exploded view – 2681781 – rev b 37 ref# part# description qty 1 sny34300047 tank lid 1 2 782010 tank strap w/ ratchet 2 3 777724 northstar label 1 4 777266 55 gallon tank 1 5 sny34700002 anti-vortex fitting 1 6 779269 3/4" mpt x 1/2" hb elbow 1 7 777119 1/2" hose clamp 8 8 30160 1/2" pvc hose 2.5" 9...

  • Page 38

    Exploded view – 2681781 – rev b 38 ref# part# description qty 1 788005 motor assembly 1 2 786945 base plate assembly 1 3 786981 diaphragm assembly 1 4 778279 valve plate assembly 1 5 787015 quick connect clip 2 6 787011 upper housing assembly 1 7 786948 pressure switch assembly 1 8 a2682272 complete...

  • Page 39

    Appendix a –broadcast spray calibration tables 39 below are some guidelines to help you calibrate your broadcast sprayer. This is a very important step in operating the broadcast sprayer such that too much or too little chemical may be applied. 1. Using table 1, find a table that corresponds with th...

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    40 this page has intentionally been left blank..

  • Page 41: Limited Warranty

    Limited warranty 41 dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 42

    42 assembled by northern tool & equipment company, inc. Burnsville, mn 55306 northerntool.Com.