North Star M459211B Installation, Operation And Maintenance Manual

Manual is about: Gasoline Portable Air Compressor

Summary of M459211B

  • Page 1

    Gasoline portable air compressor installation, operation and maintenance manua l to the owner: thank you for purchasing a northstar air compressor. Your machine is designed for long life, dependability, and the top performance you demand! Please take time now to read through this manual so you bette...

  • Page 2

    2 table of contents important safety instructions 2 maintenance 6 receipt and inspection 2 kits & service parts 6 machine component identification 3 exploded view / component list 7-9 assembly 4 pneumatic schematic diagrams 10 operation 5 troubleshooting 11 limited warranty 13 safety definitions dan...

  • Page 3

    3 machine component identification machine component identification 1. Engine - engine is not shipped with oil. Refer to engine owners’ manual for proper viscosity and capacity of oil for your engine. 2. On/off switch - make sure switch is at “on” position when starting engine. 3. Compressor air fil...

  • Page 4: Assembly

    4 assembly attach rubber feet as shown item# description qty 2215 rubber foot 4 82017 5/16 x 3/4” flange bolt 4 82019 5/16 flange nut 4.

  • Page 5: Operation

    5 breather cap operation initial start-up 1. Pump is shipped with oil. Remove the oil cap and check pump oil level. Add sae 30 non- detergent pump oil (northstar part #4043), if necessary. Hand tighten breather cap. 2. Turn pressure relief knob to engine start position. 3. The engine is shipped with...

  • Page 6: Maintenance

    6 maintenance warning! Disconnect spark plug wire from spark plug and release air pressure from system before performing maintenance. Note: all compressed air systems contain maintenance parts (e.G. Lubricating oil, filters, separators), which are periodically replaced. These used parts may be, or c...

  • Page 7

    7 459211 & 459221 exploded view - rev b item description model part # qty item description model part # qty 1 belt guard cover all 37636 1 23 drain valve all 779577 2 2 warning decal all 34782 1 24 honda bushing all cd3203 1 3 rotating equip. Decal all 35189 1 25 1/8” npt x 1/4 ” comp. 459221 34741 ...

  • Page 8: 779101 Pump Assembly

    8 779101 pump assembly item description part # qty item description part # qty 1 head ab3860400 1 21 oil pan gasket ab3650100 1 2 head bolt (m8 x 45mm shcs) ab9101594 6 22 crankshaft ab3660200 1 3 aftercooler gasket ab3670200 1 23 cover d.E. Ab2060590 1 4 aftercooler, 118mm ab2870100 1 24 oil seal a...

  • Page 9: 779102 Pump Assembly

    9 779102 pump assembly item description part # qty 1 pump head ab4961400 1 2 head bolt (m8 x 55mm shcs) ab9101744 6 3 intercooler gasket ab4650600 2 4 intercooler/aftercooler bolt (m8 x 20mm shcs) ab9101254 8 5 gasket ab3970200 2 6 aftercooler ab2070100 1 7 reducer ab9050282 1 8 head gasket ab465040...

  • Page 10: Pneumatic Schematic Diagram

    10 pneumatic schematic diagram idle down 779101 pump unloader safety relief valve 4 gallon tank 4 gallon tank safety relief valve 779102 pump idle down unloader safety relief valve 4 gallon tank 4 gallon tank item # 459211 item # 459221 regulator regulator.

  • Page 11: Troubleshooting

    11 troubleshooting this section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a qualified electrician or service ...

  • Page 12

    12 this page has intentionally been left blank..

  • Page 13: Limited Warranty

    13 limited warranty dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 14

    14 ® manufactured by northern tool + equipment co., 2800 southcross drive west p.O. Box 1499 burnsville, mn 55337-0499.