1 m459212b.6 owner’s manual gasoline portable air compressor (for outdoor use only) instructions for installation/set-up, operation, maintenance, & storage this northstar® belt-driven compressor has a single stage 2-cylinder pump (model 459212) or a 2-stage 3-cylinder pump (model 459222), an engine ...
2 table of contents equipment protection quick facts ........................................................................................................................................ 1 table of contents .............................................................................................
3 drain receiver tank and inspect tank ............................................................................................................................... 19 check drive belt for tension and alignment...........................................................................................
4 about your air compressor thank you for purchasing a northstar air compressor! It is designed for long life, dependability, and top performance. Intended use. It provides compressed air primarily used for operating air tools and pressurizing other non- tool objects such as tires . Special precauti...
5 specifications model model # 459212 459222 flow output max. Pressure rating 130 psi 175 psi volume rating @ 90psi 13.7 cfm 14.9 cfm receiver capacity 8 gal. 8 gal. Engine engine honda gx160 honda gx270 engine displacement (cc) 163 cc 270 cc dimensions / components length 44” 44” width 28” 28” heig...
6 component identification 1. Pneumatic tires: keep tire pressure at 30 psi for easy movement. 2. Unloader: vents discharge air to atmosphere in start/stop operation. 3. Lifting eyes: may also be used as tie down locations. 4. Discharge tube: carries compressed air from pump to safety/check valve, a...
7 safety hazard signal word definitions danger warning caution caution notice this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger (red) indicates a hazardous situatio...
8 safety labeling safety decal locations warning: always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from northstar product support at 1-800-270-0810. On-product warning labels location part numbers description 1 788995 ai...
9 safety decals to order replacement safety labels, call northstar product support at 1-800-270-0810. 1 2 4 5 3.
10 initial set-up step 1. Inspect & unpack upon receipt, inspect air compressor for missing or damaged parts. Verify that it is the compressor you ordered. See “component identification” section of this manual for a diagram of the compressor and its components. For missing components, contact produc...
11 outdoor use only select a suitable outdoor location: where it will not be exposed to rain, snow, or direct sunlight. Where no flammable vapors, dusts, and gases are present. At least 7 feet away from combustible materials at least 20 feet from the home, away from windows, vents and air intakes, t...
12 do not use plastic (pvc) pipe, rubber hose, copper, or lead-tin soldered joints anywhere in the compressed air system..
13 operation follow safety rules for operation before starting the compressor, review the safety rules found below and throughout the manual. Warning failure to follow safety rules may result in serious injury or death to the operator or bystanders. Instruct operators . Owner must instruct all opera...
14 figure 6 459222 model pump: the compressor pump capacity is 27 oz. Use sae 30 non-detergent pump oil (part #4043) prior to break-in. You may use synthetic lubricants after 50 hour break-in. See “ appendix a: lubricants and compatibility ” for a list of suitable and alternative lubricants. Caution...
15 start-up procedures caution: break-in period before initial use, open drain valves and run the compressor for 20 minutes to break-in pump parts. 1. Before starting: drain storage tank and close drain valve . Close regulator. 2. Turn the unloader to the engine start position. (figure 7) figure 7 3...
16 when using high-pressure tools, make sure the tool is properly coupled, user is wearing protective equipment, and there are no persons nearby. Attaching air hose and tools caution: air tools hazard do not attach air tools to open end of the hose until start-up is completed and the unit checks out...
17 storage when you are finished using the compressor, you must: make sure the compressor is shut down and all tools are disconnected. (see “shutdown” section.) drain air receiver tank. Store the compressor properly. Detailed instructions are provided below. Between-use storage before storing, let e...
18 maintenance & repair warning: maintenance hazards always shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. M...
19 squirt soapy water around joints during compressor operation and watch for bubbles. Developing bubbles indicate a leak is present. Tighten fittings if necessary. Engine maintenance perform engine maintenance as specified in the engine owner’s manual. Items include: change oil after the first 20 o...
20 8. Tighten the four fasteners holding the engine to the top plate while tension and alignment is maintained. 9. Attach the belt guard cover. Inspect & clean spark arrestor (if equipped) equip engine with spark arrestor if machine will be used near any ignitable forest, brush, or grassy land. (see...
21 troubleshooting this section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a service center. Contact northstar...
22 parts explosion- model 459212 & 459222 rev b.6.
23 parts list- model 459212 & 459222 rev b.6 ref# part# description model qty ref# part# description model qty 1 60590 honda gx 160 459212 1 27 35120 safety valve, ¼” asme 459212 1 39115 honda gx 270 459222 1 35121 459222 1 2 788040 manual tube all 1 28 cd3203 honda bushing all 1 3 788562 sheave, ak...
24 459212 pump explosion fig04497.
25 459212 pump parts list 459212 pump kits ref# part# description qty kit # 1 n/a cylinder head 2 kit # 1 2 n/a allen bolt set 8 kit # 1 3 789354 air filter * 2 n/a 4 789355 filter element 2 n/a 5 n/a cylinder head gasket 2 kit # 2 6 n/a in.& ex. Valve assembly 2 kit # 3 7 n/a valve seat gasket 2 ki...
26 459222 pump explosion.
27 459222 pump parts list ref# part# description qty kit # 1 n/a cylinder head 3 kit # 1 2 n/a allen bolt set 12 3 789354 air filter * 2 n/a 4 789355 filter element 2 n/a 5 n/a cylinder head gasket 3 kit # 2 6 n/a in.& ex. Valve assembly 2 kit # 3 7 n/a valve seat gasket 2 kit # 2 8 n/a double head ...
28 459222 pump kits kit # 6 – piston ring kit– part # 789360 ref# description qty kit qty 10 cylinder gasket 2 1 11 piston ring 2 40 piston ring 1 kit # 7 – plate and bolt kit– part # 789367 ref# description qty kit qty 30 plate washer 1 1 31 hexagon bolt 1 kit # 8 – elbow and pipe kit–part # 789368...
29 459212 pneumatic schematic.
30 459222 pneumatic schematic.
31 appendix a: lubricants and compatibility the following table lists materials that are suitable or not recommended for use with synthetic oil. As some oil escapes into the compressed air, all components that come into contact with the air (i.E., piping, filters, hoses, tools, etc) must be compatib...
32 limited warranty dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...
33 assembled by northern tool & equipment company, inc. Burnsville, mn 55306 northerntool.Com.