North Star M459382B.6 Owner's Manual

Summary of M459382B.6

  • Page 1

    1 m459382b.6 owner’s manual gasoline stationary air compressor (for outdoor use only) instructions for installation/set-up, operation, maintenance, & storage this northstar® belt-driven compressor has a 2-stage 2-cylinder pump, an engine with cast iron cylinders for long life, and a compact design r...

  • Page 2: Table of Contents

    2 table of contents equipment protection quick facts ........................................................................................................................................ 1 table of contents .............................................................................................

  • Page 3

    3 drain receiver tank and inspect tank ............................................................................................................................... 19 check drive belt for tension and alignment...........................................................................................

  • Page 4: About Your Air Compressor

    4 about your air compressor thank you for purchasing a northstar air compressor! It is designed for long life, dependability, and top performance. Intended use. It provides compressed air primarily used for operating air tools and pressurizing other non- tool objects such as tires. Special precautio...

  • Page 5: Specifications

    5 specifications model model # 459382 flow output max. Pressure rating 175 psi volume rating @ 90 psi 24.4 cfm receiver capacity 30 gal. Engine engine honda gx390 engine displacement (cc) 389 cc dimensions / components length 41” width 18” height 40” weight 420 lbs. Mounting hole diameter 0.5” sugge...

  • Page 6: Component Identification

    6 component identification 1. Engine controls: location of choke, engine speed and fuel valve. 2. Engine: not shipped with oil. Refer to engine owner’s manual for proper oil and capacity. 3. Engine on/off/start switch: turn switch to “on” when using recoil to start engine. Turn switch to “start” whe...

  • Page 7: Safety

    7 safety hazard signal word definitions danger warning caution caution notice this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger (red) indicates a hazardous situatio...

  • Page 8: Safety Labeling

    8 safety labeling safety decal locations warning: always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from northstar product support at 1-800-270-0810. On-product warning labels location part numbers description 1 788997 ai...

  • Page 9

    9 safety decals to order replacement safety labels, call northstar product support at 1-800-270-0810. 1 2 3 4 6 5 4.

  • Page 10: Initial Set-Up

    10 initial set-up step 1. Inspect & unpack upon receipt, inspect air compressor for missing or damaged parts. Verify that it is the air compressor you ordered. See “component identification” section of this manual for a diagram of the compressor and its components. For missing components, contact pr...

  • Page 11

    11 note: in frequently humid areas, moisture may form in the pump and produce sludge in the oil, causing parts to wear out prematurely. Excessive moisture is likely to occur if unit is stored in an unheated area subject to large temperature changes. Two signs of excessive humidity are external conde...

  • Page 12

    12 warning: battery hazards batteries contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock, contact with acid, and prevent any sparking that could lead to an explosion. Eye/skin protection. Always ...

  • Page 13: Operation

    13 operation follow safety rules for operation before starting the compressor, review the safety rules found below and throughout the manual. Warning failure to follow safety rules may result in serious injury or death to the operator or bystanders. Instruct operators. Owner must instruct all operat...

  • Page 14

    14 caution: synthetic lubrication hazard if you will be using a synthetic lubricant, all downstream piping material and system components must be compatible. Check and fill gasoline tank check the gasoline level in the engine’s tank. Fill tank outdoors with fresh unleaded gasoline from a portable co...

  • Page 15

    15 3. Starting engine. (see the honda engine manual for more details.) a. Move fuel valve lever to the on position. B. For a cold engine, move choke lever to the closed position. For a warm engine, leave in open position. C. Turn engine switch to on position. D. Grab the recoil starter grip and rapi...

  • Page 16

    16 warning: high pressure stream hazard never direct air stream at people or animals. A high- pressure stream produced by this compressor could pierce the skin and underlying tissues, leading to a serious injury or amputation. Do not treat an injection injury as a simple cut! In case of skin injecti...

  • Page 17: Storage

    17 storage when you are finished using the compressor, you must: make sure the compressor is shut down and all tools are disconnected. (see “shutdown” section.) drain air receiver tank. Store the compressor properly. Detailed instructions are provided below. Between-use storage before storing, let e...

  • Page 18: Maintenance & Repair

    18 maintenance & repair warning: maintenance hazards always shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. M...

  • Page 19

    19 squirt soapy water around joints during compressor operation and watch for bubbles. Developing bubbles indicate a leak is present. Tighten fittings if necessary. Engine maintenance perform engine maintenance as specified in the engine owner’s manual. Items include: change oil after the first 20 o...

  • Page 20

    20 9. Attach the belt guard cover. Inspect & clean spark arrestor (if equipped) equip engine with spark arrestor if machine will be used near any ignitable forest, brush, or grassy land. (see engine owner’s manual provided to determine if the engine is already equipped.) make sure you comply with ap...

  • Page 21: Troubleshooting

    21 troubleshooting this section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a service center. Contact northstar...

  • Page 22

    22 parts explosion- model #459382- rev b.6.

  • Page 23

    23 parts list – model # 459382- rev b.6 ref# part# description qty 1 788222 belt guard cover 1 2 788218 belt guard 1 3 788566 belt, a70 2 4 788040 manual tube 1 5 777790 bushing, h x1” w/ bolts 1 6 788563 sheave, 2ak56h 1 7 601092 honda gx 390 1 8 777146 grommet 1 9 35442 ball valve,3/4” npt, f, bra...

  • Page 24: Pump Explosion-Rev B.6

    24 pump explosion-rev b.6.

  • Page 25: Pump Parts List- Rev B.6

    25 pump parts list- rev b.6 ref# part# description qty kit # 1 n/a cylinder head 1 kit # 1 2 n/a allen bolt set 4 3 n/a allen bolt set 1 4 789375 air filter * 1 n/a 5 789376 filter element 1 n/a 6 n/a cylinder head gasket 1 kit # 2 7 n/a in.& ex. Valve assembly 1 kit # 3 8 n/a valve seat gasket 1 ki...

  • Page 26: Pump Kits-Rev B.6

    26 pump kits-rev b.6 kit # 1 - cylinder and bolt kit – part # 789374 ref# description qty kit qty 1 cylinder head 1 1 2 allen bolt set 4 3 allen bolt set 1 kit # 2 – gasket kit– part # 789377 ref# description qty kit qty 6 cylinder head gasket 1 1 36 cylinder head gasket 1 8 valve seat gasket 1 38 v...

  • Page 27: Pneumatic Schematic

    27 valve relief saftey pump 30 gallon tank unloader idle down relief valve saftey pneumatic schematic.

  • Page 28

    28 appendix a: lubricants and compatibility the following table lists materials that are suitable or not recommended for use with synthetic oil. As some oil escapes into the compressed air, all components that come into contact with the air (i.E., piping, filters, hoses, tools, etc) must be compatib...

  • Page 29: Limited Warranty

    29 limited warranty dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 30

    30 assembled by northern tool & equipment company, inc. Burnsville, mn 55306 northerntool.Com.