1 pump is shipped with oil. - remove shipping plug and install vented fill cap. (comet pumps) - remove shipping tape from pump oil fill cap. (cat pumps) - remove shipping plug and install dipstick. (general pumps) - remove shipping plug and install dipstick. (northstar pumps) - remove shipping plug ...
Hazard signal word definitions 2.
Table of contents 3 important safety rules ........................................……4,5 pump oil cap and pump component identification… 6 operation instructions ........................................…….7-9 water supply……………….………………………...7 start-up/shut- down instructions……………………8 applying che mic...
Important safety rules 4 1.) read owner's manual completely. Serious injury or death can result if safety instructions are not followed. You must be 16 or older to operate this machine. Keep untrained people away. 2.) skin puncture hazard. High pressure fluid can inject under skin resulting in serio...
Important safety rules 5 save these instructions 5.) risk of exposure to dangerous chemicals. Serious injury or death can result if chemical manufacturer instructions are not followed. -wear protective gloves when handling and cleaning with chemicals. -understand all safety hazards and first aid for...
Pump oil cap and pump component identification 6.
Operation instructions 7 water supply 1.) make sure the water supply is clean. Debris can cause excess pump wear and reduce performance. 2.) an insufficient water supply will damage your pump. Make sure the water supply is steady and is 20% over the rated flow of your pump. Use a stopwatch to time h...
Operation instructions 8 start-up instructions 1. Attach garden hose to water inlet. 2. Attach pressure hose to water outlet and gun. 3. Attach spray gun to lance. 4. Turn water supply on. 5. Squeeze trigger to purge air from pump. 6. Insert nozzle. 7. Start engine. Shut-down instructions 1. Turn en...
Operation instructions 9 applying chemicals 1.) install the black nozzle to spray chemicals onto the cleaning surface. 2.) start the pressure washer according to the start-up instructions. 3.) submerge the chemical hose in cleaning solution. 4.) squeeze the spray gun trigger. The chemical injector w...
Maintenance and storage 10 maintenance mode before performing any maintenance on the pressure washer, it must be placed in maintenance mode. 1.) turn off engine. 2.) turn off water supply. 3.) squeeze trigger to relieve system pressure. 4.) shut off fuel valve. 5.) unplug spark plug wire from spark ...
Maintenance and storage 11 sight glass drain plug fill cap a1578171 fill cap drain plug sight glass fill cap drain plug a1578181 a1578131 a1578151 sight glass fill cap drain plug sight glass sight glass drain plug fill cap a1578201 oil capacity: 8.5 oz. (.25l) oil capacity: 10.2 oz. (.30l) oil capac...
Maintenance and storage 12 checking oil level for 157711 1.) turn off engine, allow it to cool and disconnect the spark plug wire. 2.) twist the dipstick cap until the arrow on the cap lines up with the arrow on the breather plug. Remove the dipstick from the breather plug. Then remove the breather ...
Troubleshooting 13 problem engine will not start solution: a,b low/surging pressure or no water flow solution: c,d,e,f,g,h no chemical injection solution: i,j,k,l cause solution a- low oil shutdown see engine manual for oil requirements b- engine starting instructions not followed see engine manual ...
Parts explosions – rev i 14 a1578151 a1573701 a1577541 a1578111 a1578171 a1573981 a1578201 a1578181 a1578131 a1578173 a1578203 a157711 a157712 a157594.
Parts explosions – rev i (cont’d) 15 item part# description qty model 1 779827 comet vrx pump 1 a1577541 35811 general tp 2530 a1573701 35812 general ez3040 a1573981 779828 comet bxd pump a1578111 38518 cat 3dnx pump a1578171 779829 comet axd pump a1578131 777654 cat 3spx pump a1578181 778164 comet ...
Comet vrx pump exploded view 16 ref # code description qty ref # code description qty 1 2801 0079 thermo valve cover 1 39 2432 0018 pump crankcase 1 2 1210 0218 o-ring 1 40 1802 0213 piston spring 3 3 0424 0402 thermal valve body 1 41 2409 0099 piston 3 4 1210 0475 o-ring 1 42 0009 0267 ring 3 5 323...
Comet vrx pump exploded view 17 14 1802 0219 regulation valve spring 1 52 1410 0322 detergent injector kit 1 15 2811 0117 washer 1 53 0204 0051 bushing 1 16 3605 0104 special screw 1 54 1802 0216 spring 1 17 1210 0392 o-ring 1 55 3003 0033 ball 1 18 1210 0470 o-ring 1 56 1210 0466 o-ring 1 19 0009 0...
General pump triplex 2530 exploded view 18 item part # description qty 1 51.0106.22 crankcase 1 2 98.2100.00 plug, 3/8 1 3 90.3833.00 o-ring 1 4 51.2091.02 protector 1 5 90.1565.00 oil seal 3 6 98.2041.00 plug, 1/4 1 7 51.1200.41 manifold 1 8 96.6938.00 washer 8 9 99.1943.00 screw 8 10 90.3841.00 o-...
General pump triplex ez3040 exploded view 19 item part # description qty 35 92.2216.00 nut 3 40 90.3612.00 o-ring 3 41 44.0800.70 packing retainer 3 42 52.2166.70 intermediate ring 3 43 90.2622.00 packing 3 44 90.2620.00 packing 3 45 51.1000.51 head ring 3 46 98.2100.00 cap screw 1 47 98.2176.00 cap...
Comet bxd 2530g pump exploded view 20
Comet bxd 2530g pump exploded view 21.
Cat 3dnx pump exploded view 22.
Comet axd pump exploded view 23 part # code description qty part # code description qty 1 3218 0413 brass manifold 1 63 1210 0040 o-ring 1 2 3609 0099 screw 8 64 1210 0049 o-ring 1 4 1210 0415 o-ring 6 65 1802 0197 spring 1 5 3009 0170 suct. /del. Valve seat 6 66 2409 0086 check valve 1 6 3604 0028 ...
Comet axd pump exploded view 24 19 0403 0195 pump crankcase 1 82 0009 0205 ring 1 20 1241 0105 packing + ring 3 83 0009 0207 spring spacer 1 23 1241 0057 packing 3 84 1802 0182 spring (wire Ø3, 25) 1 24 0009 0374 packing retainer 3 85 3622 0030 stop adjustable nut 1 25 1210 0333 o-ring 3 86 1227 002...
Cat 3spx pump exploded view 25.
Comet zwd pump exploded view 26.
Comet zwd pump exploded view 27.
Cat 66dx pump exploded view 28.
Northstar nslw pump exploded view 29 part # code description qty part # code description qty 1 3218 0424 brass pump manifold kit 1 54 2811 0084 washer 1 2 3202 0018 plug 1 55 3200 0007 cap 1 3 3609 0014 screw 8 56 2811 0086 washer 1 4 1210 0046 o-ring 6 72 0204 0072 bushing 1 5 3009 0087 suct. /del....
Northstar nslw pump exploded view 30 20 0009 0196 packing head ring 3 90 1215 0403 reg. Valve kit + seat 1 21 1241 0065 packing 3 91 1817 0064 pressure knob 1 22 0009 0223 back ring 3 92 3410 0288 injector body 1 23 1241 0030 packing 3 93 1210 0398 o-ring 1 24 0009 0222 packing retainer 3 94 1210 04...
Northstar nszw pump exploded view 31 part # code description qty part # code description qty 1 3218 0424 brass pump manifold kit 1 52 3200 0007 cap 1 2 3202 0018 plug 1 54 2811 0084 washer 1 3 3609 0014 screw 8 56 2811 0086 washer 1 4 1210 0046 o-ring 6 72 0204 0072 bushing 1 5 3009 0087 suct. /del....
Northstar nszw pump exploded view 32 22 0009 0223 back ring 3 92 3410 0297 injector body 1 23 1241 0030 packing 3 93 1210 0398 o-ring 1 24 0009 0222 packing retainer 3 94 1210 0402 o-ring 1 25 1210 0223 o-ring 3 95 1802 0197 spring 1 26 0019 0095 oil seal 3 96 2409 0122 check valve 1 27 0600 0048 sp...
Danau 3025a pump exploded view 33.
Danau 3025a pump exploded view 34 item description part # qty item description part # qty 1 socket head screw 781361 1 31 cone valve spring kit #4 1 2 pump basal flange kit #1 1 32 o-ring 14.2x1.9 kit #4 or kit #5 7 3 o-ring 80x2.4 kit #1 1 33 hose barb seat kit #4 1 4 radial shaft seal fb36-50-7 ki...
Danau 3025a pump exploded view 35 kit # description item # items included qty kit part # kit qty needed 1 flange w/ seal kit 2 pump basal flange 1 782837 1 3 o-ring 80x2.4 1 4 radial shaft seal fb36-50-7 1 2 seal kit 15 oil seal 1 782843 3 16 o-ring 15x2.2 1 17 spacer 1 18 o-ring 21.8x1.9 1 19 water...
Danau 1807a pump exploded view 36.
Danau 1807a pump exploded view 37 item description part # qty item description part # qty 1 screw m6*16 n/a 6 50 valve body kit #11 1 4 drain plug kit #1 1 51 o-ring Ø17.17*1.78 kit #11 1 5 gasket, drain plug kit #1 1 52 o-ring Ø6.08*1.78 kit #11 1 7 o-ring Ø110*3 kit #2 1 53 backup ring 6.2*9*1.2 k...
Danau 1807a pump exploded view 38 kit # description items included qty part # kits qty needed 1 oil drain plug & sight glass kit 4 drain plug 1 784969 1 5 gasket, drain plug 1 93 o-ring 1 94 oil gauge 1 95 spring disk 1 2 crankcase cover kit 7 o-ring Ø110*3 1 784968 1 92 crankcase cover 1 3 breather...
Limited warranty 39 dear valued customer: the northstar or powerhorse product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar or powerhorse product, you show a desire for qua...
40 manufactured by northern tool + equipment co., 2800 southcross drive west p.O. Box 1499 burnsville, mn 55337-0499 ®.
