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Northern 82XTC Owner's Manual

Summary of 82XTC

  • Page 1

    Nortrac 82xtc tractor owner’s manual sold by northern tool & equipment, inc. P.O. Box 1299 burnsville, mn 55337 tel.: 1-800-222-5381 www.Northerntool.Com yfxt82oman.

  • Page 2

    Nortrac 82xtc tractor product identification data sheet product part number product model machine serial number chassis serial number engine model engine serial number date of purchase where purchased/contact information owner name complete this form carefully at purchase. All sn’s in this form shou...

  • Page 3

    User notices thank you thank you for purchasing a nortrac tractor from northern tool + equipment company. We value you as a customer and wish you many years of safe and satisfied use of your tractor. Using your owner’s manual this owner’s manual is an important part of your tractor and should remain...

  • Page 4

    Overview this manual describes safety precautions as well as running-in, proper usage, technical maintenance, adjustment, faults and troubleshooting methods for various parts of the nortrac xtc tractors. The manual gives an in-depth look and should be used as a reference tool for owners and maintena...

  • Page 5

    Table of contents table of contents 1. Safety precautions .................................................................................................................................... 1 1.1 safety rules and notices of use ..........................................................................

  • Page 6

    Table of contents 4.4 transmission adjustment and maintenance ............................................................................................ 76 4.5 rear axle adjustment and maintenance .................................................................................................. 77...

  • Page 7

    Safety precautions 1 1. Safety precautions 1.1 safety rules and notices of use reading prior to use 1. The instructions for use, maintenance, and the safety warning identifiers should be fully read and understood. 2. The correct usage and operating method should be observed. 3. Local traffic rules a...

  • Page 8

    Safety precautions 2 waste oil disposal 1 ． used machine oil is a hazardous waste. Dispose of it properly. 2 ． the used acid from the battery is also a hazardous waste. Dispose of it properly. Fig.1-5 waste oil disposal hydraulic line leaks do not use your hand to check for leaks in the high-pressur...

  • Page 9

    Safety precautions 3 emergency procedures 1. In case of a brake failure, hold the steering wheel firmly, wait until the tractor has come to a complete stop and then shut down the engine. 2. If the steering malfunctions, brake immediately and shut down the engine. 3. If a fire should occur, immediate...

  • Page 10

    Safety precautions 4 caution: and avoid tipping. 10. When crossing or going under a bridge or going through a tunnel, pay full attention to the load height. 11. Use the lowest gear with the clutch enabled on a down slope. Never put the tractor in neutral and coast downhill as this can cause instabil...

  • Page 11

    Safety precautions 5 never approach the pto shaft when it is running. Never take sudden turns when the pto shaft is under load, as this can damage the universal joint or the pto shaft. When the pto shaft is not in use, the pto lever should be returned to the neutral position. 3. After parking and be...

  • Page 12

    Safety precautions 6 height must be maintained at 200 mm. (7.88 in.) above the ground. 4. Hanging farm implements can shift tractor weight. They should be low to the ground before exiting the tractor. 5. Antifreeze should always be used in the engine cooling system. 6. The front driving axle of trac...

  • Page 13

    Safety precautions 7 during machine operation, keep a safe distance from the hot surface of the machine, as it can cause serious burns. Location: outer side of damper, water tank flank. Fig. 1-10 safety warning identifier please keep a safe distance from the tractor when it’s operating, to avoid any...

  • Page 14

    Safety precautions 8 do not open or dismantle the safety hood and keep your hands away from the engine when it is running. Location: on the engine hood. Fig. 1-15 safety warning identifier always start the engine from a secure position in the driver’s seat. Location: in front of the instrument panel...

  • Page 15

    Safety precautions 9 please follow the requirements for fuse connections, otherwise this may cause damage to the electric components or start a fire. Location: near the electric fuse box. Fig. 1-19 fuse safety warning symbol for battery service, carefully read the instructions in order to understand...

  • Page 16: Shear And Cutting Points

    Safety precautions 10 preventing farm machine hazards the following article describes important general safety precautions for machinery such as the nt-204c/nt-254 tractor. It is reprinted here with permission from professor thomas l. Bean, safety leader and professor, department of food, agricultur...

  • Page 17: Pinch Points

    Safety precautions 11 both shear and cutting points are created on machinery designed to cut, such as harvesters, and on those that are not designed to cut, such as augers. They are hazardous because of their cutting force and they often move so rapidly that they may not be visible, so it is easy to...

  • Page 18: Crush Points

    Safety precautions 12 hazards increase with shafts that are not round. Clothing is more likely to catch if there is dried mud or manure on the shaft, or if the shaft is nicked. Ends of shafts that protrude beyond bearings are also dangerous. Universal joints, keys and fastening devices can also snag...

  • Page 19: Springs

    Safety precautions 13 springs compressed springs (fig. 4 below) will expand with great force when released, and springs that are stretched will contract rapidly when released. Know what direction a spring will move and how it might affect another machine part when released, and stay out of its path....

  • Page 20

    Operation instruction 14 2. Operation instruction note: operating the tractor properly can maximize efficiency, reduce tractor wear, and prevent accidents. It can enable the operator to complete farm and road operations fast, efficiently, and safely with low fuel consumption. 2.1 commonly used ident...

  • Page 21

    Operation instruction 15 2.2 product description the operation instruction section introduces all application, technical maintenance, adjustment, failure and troubleshooting procedures for the nortrac 82xtc series wheeled tractors: nortrac 82xtc wheeled tractors are a type of multifunctional large w...

  • Page 22

    Operation instruction 16 2.3.2 instrumentation and switches instrumentation and switches the combination instrumentation is composed of a water temperature gauge, a fuel gauge, an engine tachometer, a turn light indicator lamp, a high/low beam indicator lamp, a position indicator lamp, a charge indi...

  • Page 23

    Operation instruction 17 figure 2.5 oil pressure gauge oil pressure gauge the oil pressure gauge indicates the oil pressure in the engine in mpa. Direction of the pointer: increasing oil pressure is indicated as the pointer moves to the right. Fuel gauge the fuel gauge indicates the level of diesel ...

  • Page 24

    Operation instruction 18 position indicator (green) when the tractor is run on the road at night and it needs to be parked, in order to ensure your safety and warn other drivers, the position indicator lamps should be turned on. Switch the position indicator to the ―1‖ position (figure 2-21) and the...

  • Page 25

    Operation instruction 19 headlight dimmer switch ―1‖ position: headlights are on low beam. ―0‖ position: spare. ―2‖ position: headlights are on high beam when headlight switch is in ―2‖ position this switch works with the headlight/taillight switch. The headlights must be turned on before they can b...

  • Page 26

    Operation instruction 20 right rocker switch combination 1. Rear window wiper switch. 2. Warning flashers switch. 3. Turn signal switch. 2-19 right rocker switch combination turn signal switch ―1‖ position: left turn signal on. ―0‖ position: power supply off. ―2‖ position: right turn signal on. Figu...

  • Page 27

    Operation instruction 21 ignition switch put the key into the ignition switch and turn it clockwise to the following positions: turn the key to acc to start the accessory electrical components, such as the heater, the wipers, fan, etc. Turn the key to the on to power on the ignition and the electric...

  • Page 28

    Operation instruction 22 5. For a new tractor, or one that hasn’t been used for a long time, an overhauled should be performed before starting. Before starting, bleed the air from the fuel line to ensure that diesel engine starts smoothly. The procedure is as follows: first loosen the bleed screw on...

  • Page 29

    Operation instruction 23 5. When running the engine, the oil pressure and coolant temperature should be checked regularly. During the normal operations of the engine, the cooling temperature should be around 85°c (185 f) and the engine oil pressure should be 310 to 345 kpa. (45-50 psi). Starting the...

  • Page 30

    Operation instruction 24 figure 2-26 tractor start 2.5 running the engine 1. After the engine is started, ease up on the throttle immediately to allow the engine run at idle. Check the engine oil pressure to ensure that the indicator on the oil pressure gauge is in the green zone. 2. After the engin...

  • Page 31

    Operation instruction 25 6. Always step on the clutch when changing gears to prevent damage to the transmission. 7. When driving the tractor on the road, make sure you use the turn signals to signal your direction and the horn to warn others. Lower your speed before making a turn and make the turn s...

  • Page 32

    Operation instruction 26 2.8 shifting gears 16+8 shuttle-type gear shift there are three gear shifts. The main and shuttle gear shifts are controlled by two shift levers on the driver’s right. A t-handle on the right side floor controls the high and low range. The main gear shift lever a accounts fo...

  • Page 33

    Operation instruction 27 important issues: 1. When running the engine, step on the main clutch pedal prior to shifting and wait for several seconds before shifting to prevent improper clutch engagement and damage to the transmission. 2. Always step on the clutch pedal when shifting any of the three ...

  • Page 34

    Operation instruction 28 disconnecting the front axle drive to disengage the front drive axle, push downwards on the front drive axle handle. Important notes: 1. Never use the front axle drive on a hard road surface. Doing so will result in early front wheel wear and an increase in oil consumption. ...

  • Page 35

    Operation instruction 29 2.12 stopping the tractor and engine shutdown procedures 1. Throttle down to decrease the tractor’s running speed. 2. Step on the clutch pedal and then the brake pedal. When the tractor stops, set the shift lever in to the neutral position. The auxiliary shift lever (high/lo...

  • Page 36

    Operation instruction 30 the road. Tire pressure is best checked under normal temperatures. Checking a tire when it is hot can result in an incorrect measurement. When driving the tractor, avoid jumping over obstacles at high speed, sudden braking or quick turning. When driving on gravel, spinning t...

  • Page 37

    Operation instruction 31 2.14 counterweights 2.14.1 rear counterweights when the tractor is performing field operations, different counterweights can be used to raise the performance level, according to the conditions. The rear counterweights are made of cast iron, with each piece weighing 40 kg. (8...

  • Page 38

    Operation instruction 32 2.15 driver’s seat adjustment 2.15.1 forward and backward driver’s seat adjustment there is a lever underneath the driver’s seat, on the right side. While sitting on the seat, pivot the lever outwards to the right and use your weight to slide the seat forwards or backwards u...

  • Page 39

    Operation instruction 33 2.16.1 implement position/height adjustment when the tractor is pulling a cultivator or a plow, a 3-point lift is used to adjust the tilling depth. The tilling depth is determined by the position of the lowering stop in the reset push rod, which adjusts the height from the g...

  • Page 40

    Operation instruction 34 when using the hydraulic output, the farm implement should be in the lift position, if the lower speed adjustment valve (b) is closed and the oil in the tank can not return. The farm implement should be locked in the transport position and the adjustment valve can act as the...

  • Page 41

    Operation instruction 35 2.16.5 use of multiway valve shut off the engine. Put the lifter in the lowering position. Move the hydraulic output valve operation handle forward and backward, in order to eliminate the pressure in the hydraulic quick disconnect. Remove the seal cover of the quick disconne...

  • Page 42

    Operation instruction 36 2.16.6 adjustment of the hydraulic lift system when plowing, in order to keep the tilling depth of all the plowshares (blades) consistent from beginning to end, the longitudinal and horizontal level adjustments need to be used. Longitudinal level adjustment: adjust the lengt...

  • Page 43

    Operation instruction 37 2.16.7 sway bar adjustment the sway bars are mainly used to prevent impact on the rear wheels of the tractor caused by an overlarge swing of the lower tie rod when the tractor turns around at the end of a field with a lifted farm implement in tow. When the farm implements ar...

  • Page 44

    Operation instruction 38 figure 2-40 power output device operation 1. High gear 2. Neutral gear 3. Low gear 2.16.8 power take off (pto) shaft use to connect and disconnect power to the power take off (pto) shaft the double-acting clutch, the pto gear shift handle, and the pto disconnect control hand...

  • Page 45

    Operation instruction 39 2.16.9 electrical equipment use the electrical system of the 82xtc series tractor uses a 12v double wire system with a negative ground. 2.16.9.1 battery the battery is used to store the electrical energy produced by the alternator. The battery can then supply electrical powe...

  • Page 46

    Operation instruction 40 2.16.9.4 auxiliary electrical equipment the fuse box: has 15 fuses, total, 7 for normal use, and the others for spares. Fuses are used to protect electrical equipment. Replace burned out fuses immediately. Each fuse’s rating should coincide with the requirements on the elect...

  • Page 47

    Operation instruction 41 9 1.0 redblue (rl) 22 0.75 redblack (rb) 35 0.75 greenred (gr) 57 0.75 grayblack (sb) 10 1.5 yellowred (yr) 23 1.0 purple (p) 36 0.75 purple black(pb) 10a 0.75 yellowred (yr) 11 1.0 redyellow (ry) 24 1.5 greenwhite (gw) 37 1.0 purple yellow(py) 42a 0.75 black(b) 12 1.0 yello...

  • Page 48

    Operation instruction 42 2.17 tractor upper chassis the tractor upper chassis includes the following: the hood, the cab (optional), the fenders, the instrument console, the driver’s seat, the floor mats, and various attachments. 2.17.1 tractor hood the tractor hood is made of streamlined sheet metal...

  • Page 49

    Operation instruction 43 2.17.4 cab fan the cab has fan vents in two separate locations for the heater and air conditioner. Figure 2-47 cab fan 2.17.5 cab interior the cab interior includes the fenders, the floor mat, the instrumentation console and the roof lining, etc, as shown in figure 2-46. Fig...

  • Page 50

    Operation instruction 44 2.17.7 left/right window when opening, lift the locking handle and push it outward simultaneously. The maximum distance that the side window can open is the effective length of the locking handle. Figure 2-50 left/right window (1), locking handle 2.17.8 rear window the rear ...

  • Page 51

    Operation instruction 45 2.17.10 cab hvac there are four hvac outlets inside the cab. You may adjust the air flow rate and direction by adjusting the vents on each outlet. On the left of the ceiling panel is the hvac control panel. The control methods are as follows: 2.17.10.1 individual ventilation...

  • Page 52

    Operation instruction 46 2.17.11 central electrical box the circuit control elements include the power supply relay, electronic flasher, lighting relay and fifteen-fuses. The operating current of each gear and the electrical devices under its protection are shown in table 2-3. When an electrical ele...

  • Page 53

    Electrical schematic 47.

  • Page 54

    Operation description 48 2.19 tractor break-in before using the tractor, it should be run for a certain period under the condition of a specified lubrication, rpm and load. The tractor should be checked, adjusted and maintained. This procedure is called break-in. Warning: learn how to operate and co...

  • Page 55

    Operation description 49 2.19.3 power output shaft (pto) break-in the engine throttle control handle should be set in the medium position and the engine should be run at medium speed. Turn the power output shaft on so that it runs at low speed and high speed respective for 5 minutes each. Check for ...

  • Page 56

    Operation description 50 table 2-4 82stc tractor running-in specifications （ 16f+8r shuttle gear shift ） traction load(kn) (0)kn (3~4)kn (7~8)kn (10.5~11.5)kn corresponding working item empty driving freight of the trailer with 4t load working with plow on sand clay with a soil specific resistance o...

  • Page 57

    Operation description 51 2.19.6 break-in – with a load load break-in should be performed only after the mechanical condition of the tractor has been thoroughly checked during idle break-in. The load should be from low to high with the speed going from low to high. The break-in sequence and the time ...

  • Page 58

    Operation description 52 8. Check and tighten all of the exterior screws, bolts and nuts. Important note : the length of clutch release pull rod should be checked and adjusted frequently to ensure that clutch pedal has 40–4 mm. Free stroke, and a 2.5 mm. Clearance exists between the clutch release b...

  • Page 59

    Operation description 53 2.20 common faults and troubleshooting 2.20.1 clutch faults and troubleshooting table 2-5 clutch faults and troubleshooting fault causes solutions the clutch slips (1) the clutch plate and pressure plate are dirty or greasy (2) the clutch plate is excessively worn or burnt (...

  • Page 60

    Operation description 54 2.20.2 gearbox fault and troubleshooting table 2-6 gearbox faults and troubleshooting fault causes solutions putting the tractor into gear is difficult or impossible (1) clutch has not disengaged completely (2) gearshift interlocking rod is too long (3) the shift lever fork ...

  • Page 61

    Operation description 55 2.20.3 rear axle faults troubleshooting table 2-7 rear axle faults and troubleshooting fault causes solutions increased noise in the central drive (1) the bearing play of the small conical gear is too large (2) gear engagement is abnormal (3) the bearing of the conical gear ...

  • Page 62

    Operation description 56 the tractor pulls in one direction when braking (1) the free play of the left and right brake pedals are not the same (2) the brake shoes on one side are damaged or worn unevenly (3) the air pressure of the two rear tires is not the same (1) adjust (2) replace the brake shoe...

  • Page 63

    Operation description 57 2.20.6 hydraulic steering system faults and troubleshooting table 2-10 steering system and running system faults and troubleshooting fault causes solutions free stroke of steering system is too large (1) steering gear thrust bearing worn (2) steering gear screw, nut and ball...

  • Page 64

    Operation description 58 heavy steering (1) the oil supply to the gear oil pump is insufficient, or the gear oil pump leaks inside or the filter screen in the steering oil tank is blocked. The steering is light at low speed and heavy high at high speed (2) erratic steering cylinder movement when the...

  • Page 65

    Operation description 59 steering wheel does not return to neutral position when steering (1) steering cylinder leaks oil (2) in the neutral position, when the oil pressure is too high or the steering wheel stops turning, the steering cylinder will not return center (neutral) (3) steering shaft and ...

  • Page 66

    Operation description 60 fault causes solutions lift slowly (3) gear oil pump failure (4) hydraulic oil level is too low (3) replace the gear oil pump (4) add lubricating oil according to the requirements farm implements slowly drop after being lifted, and the descent becomes faster after turning of...

  • Page 67

    Operation description 61 2.20.8 starter faults and troubleshooting table 2-12 starter system faults and troubleshooting fault causes solutions starter does not turn over (1) battery capacity is insufficient (2) battery terminal is dirty (3) cable connection is loose (4) the wires in control circuits...

  • Page 68

    Operation description 62 2.20.9 alternator faults and troubleshooting table 2-13 alternator faults and troubleshooting fault causes solutions the alternator does not generate electricity (1) wiring is wrong, broken, and/or making poor contact (2) rotor circuit broken (3) rectifier diode damaged (4) ...

  • Page 69

    Operation description 63 2.20.11 instrument faults and troubleshooting table 2-15 instruments faults and troubleshooting fault causes solutions the water temperature gauge always indicates a low temperature (1) break in the circuit or the plug is making poor contact (2) the water temperature sensor ...

  • Page 70

    Operation description 64 2.20.12 headlight/taillight/work light faults and troubleshooting table 2-16 headlight/taillight/work lights faults and troubleshooting fault causes solutions the headlights have no high beam or low beam (1) circuit broken, short circuit, or a blown fuse (2) bad contact or d...

  • Page 71

    Accessories and consumables 65 3. Accessories and consumables 3.1 accessories tractor accessories include the heater, interior decoration, floor mats, ac, swing traction rod, etc. 3.1.1 heater the tractor cab heater is in the top front of the cab. There is a heater switch on the heater that turns th...

  • Page 72

    Accessories and consumables 66 3.1.5 air conditioner the air conditioner is located between the headliner of the cab roof cab roof panel. Air conditioner controls are located on the left side of the headliner, above the driver. Air supply vents for the ac unit are also in the headliner. The ac unit ...

  • Page 73

    Accessories and consumables 67 3.2 list of consumable parts (not included with tractor purchase) consumables for nortrac 82xtc tractor include: all bearings listed in appendix 10.4, all oil seals listed in appendix 10.5, all fuses, bulbs, various rubber boots, various glass products and belts used f...

  • Page 74

    Accessories and consumables 68 important notes: 1. All the above-mentioned consumables are special parts for the tractor. Please keep them in an upright position and avoid losing part needed for future use, maintenance and repair. If parts are lost, the machine’s performance may be affected or degra...

  • Page 75

    Maintenance instructions 69 4. Maintenance instructions 4.1 technical maintenance procedures technical maintenance includes a series of procedures, such as regularly cleaning, checking, lubricating, tightening, and adjusting every part of the tractor and replacing parts when necessary. Regular maint...

  • Page 76

    Maintenance instructions 70 4.1.1 technical maintenance for every shift (every 10 work hours) 1. Remove the dust, oil and dirt from the tractor, and clean the air filter if working in dusty conditions. 2. Check and tighten (if necessary) each fastener outside the tractor, especially the fastening nu...

  • Page 77

    Maintenance instructions 71 4.1.3 technical maintenance for every 250 work hours 1. 1. Perform all technical maintenance required after 50 work hours. 2. 2. Lubricate all grease fittings according to table 4-1. 3. Change the engine oil and the oil filter. 4. Clean the air filter and replace the air ...

  • Page 78

    Maintenance instructions 72 4.1.5 technical maintenance for every 1000 work hours 1. Perform all technical maintenance required for every 500 work hours. 2. Change the hydraulic system oil. 3. Flush cooling system and radiator. Refill with a 50/50 water/anti-freeze mixture. 4. Clean the transmission...

  • Page 79

    Maintenance instructions 73 required to protect against coolant freezing. 3. At the start of every shift start the engine in accordance with winter starting procedures. 4. In order to protect the tractor and ensure that the engine is easy to start, it is recommended that the tractor be parked in an ...

  • Page 80

    Maintenance instructions 74 figure 4-1 adjustment on clutch pedal free path 1. Lock nut 2. Steering rod assembly 18 engine oil filter change oil filter 1 200 19 engine air filter change air filter 1 200 20 air separator for diesel fuel injection pump change filter core 1 200 bleed 21 hydraulic syste...

  • Page 81

    Maintenance instructions 75 4.3.1.2 clutch fingers adjustment when the previous adjusement does not meet the requirements of 35–40 mm. Of clutch pedal free travel, it means that the throwout bearing has moved backward and is sitting tight on the carrier. The following adjustment inside the clutch sh...

  • Page 82

    Maintenance instructions 76 4.3.1.4 tractor overhaul clutch adjustment and assembly there is a group of crescent shaped spacers between the clutch plate and clutch cover, as well as between the engine flywheel and auxiliary (pto) clutch. During tractor overhaul, if the main/auxiliary friction discs ...

  • Page 83

    Maintenance instructions 77 figure 4-6 transmission oil level 4.4.1 checking transmission and rear axle differential oil level the transmission and the rear axle differntial share the same oil sump. The sump uses a transhydraulic oil. The position of the oil filling port on the lifter case is shown ...

  • Page 84

    Maintenance instructions 78 4.5.1 rear axle maintenance the main drive/driven spiral bevel gear pair for the center drive should be replaced as a matched set. When applying the differential lock, the tractor should be driven in a straight line and steering wheel cannot be operated, otherwise, it wil...

  • Page 85

    Maintenance instructions 79 4.6.3 brake use and maintenance if there is oil or dirt on the surface of the brake pads, it should be cleaned with solvent and re-assembled after it has dried. Regularly check the wear of the oil seals on the brake casing and cap. Change them, if necessary. Warning: the ...

  • Page 86

    Maintenance instructions 80 important issues : the safety overflow pressure for the overflow valve on the constant current overflow pump has been set before delivery. It should not be removed and adjusted without nortrac approval. After repair, loosen the two fittings on the oil cylinder and run the...

  • Page 87

    Maintenance instructions 81 4.10 tire adjustment and maintenance tires are one of the main consumables of the tractor, and should be carefully used and maintained in order to extend their working life as long as possible. Improper operation will cause the tires to wear out too soon or be damaged dur...

  • Page 88

    Maintenance instructions 82 4.11 electrical system adjustment and maintenance 4.11.1 battery the battery is in the front of the tractor, as shown in figure 4-13. Figure 4-13 battery position 4.11.2 battery maintenance normally the maintenance-free battery does not require any special maintenance. Wa...

  • Page 89

    Maintenance instructions 83 4. When removed from the tractor for any reason, the battery should be stored in a clean, dry and well-ventilated area with a temperature that is 32–104 f. The battery should be handled with care and stored right side up. 5. The power supply should be tightly connected to...

  • Page 90

    Maintenance instructions 84 4.11.5 headlight illumination intensity distribution as figure 4-16 shows, the curve of the illlumination intensity distribution is applicable to right-side traveling. If necessary, check and adjust the illumination intensity distribution for the headlilghts. Figure 4-16 ...

  • Page 91

    Maintenance instructions 85 table 4-2 the working current in each circuit and its protecting electric appliance position i ii iii iv v vi vii viii ix x fuse rating (a) 10 10 30 10 10 15 10 20 30 15 electric components being protectedn brake light and horn direction light warm air blower and a/c head...

  • Page 92

    Maintenance instructions 86 4.12.2 hydraulic system use (only for a double acting oil cylinder type system) when the control handle is pushed from the n position to the front position, the suspension system will start to rise. When reaching the deadline position, the control handle will move back au...

  • Page 93

    Maintenance instructions 87 4.12.3.2 height limiter adjustment method and requirements shown above, you can control the height adjustment by adjusting the limit push board on the right side of lift shaft. Remove the nuts (1 and 2). The more the limit push board is adjusted counter-clockwise the high...

  • Page 94

    Maintenance instructions 88 4.12.3.5 oil filter maintenance after every 100 hrs. Of tractor operation, check the hydraulic suspension system filter (1) and clean the filter element. The maintenance method is to turn the cover at the back end of the oil filter, take out the filter element, clean it w...

  • Page 95

    Storage 89 5. Storage when the tractor is going to be out of use for an extended period of time (more than one month) it should be kept in a proper storage building. The storage facility should provide protection from the elements so as to keep the tractor clean and prevent rust and corrosion. Befor...

  • Page 96

    Storage 90 loosen the fan belt on the engine and remove it if necessary. Wrap the belt(s) securely and spray the pulley groove with a rust-proof agent. If possible, paint over all chips in the paint and cover non-painted metal parts with a rust inhibitor. Drain diesel fuel from the fuel tank or add ...

  • Page 97

    Storage 91 5.4 removing tractor from storage remove any grease used for anti-rusting. Reopen the various sealed up nozzles and clean the tractor. Check coolant, machine oil, and diesel fuel and lubricate all of the lubrication points according to the provisions. Remove any anti-rust agent in the bel...

  • Page 98

    Transportation 92 6. Transportation if the tractor is to be driven by the owner, local traffic regulations should be strictly observed with at least 180 feet of distance maintained between vehicles. If the tractor is being transported, the following procedures should be followed: 1. A smooth, level ...

  • Page 99

    Technical specifications 93 7. Technical specifications 7.1 four wheel drive tractor technical specifications table 7-1 technical specifications for nortrac 82xtc tractor item unit technical parameters td824/td904 type —— wheeled 4x4 nominal traction power kn 19/21.3 maximum power of the pto shaft k...

  • Page 100

    Technical specifications 94 item unit technical parameters td824/td904 final transmission, rear —— single planet bevel gear, outer mounted at both sides of rear axle front drive axle transmission shaft —— central transmission shaft central transmission, front —— spiral bevel gear front differential ...

  • Page 101

    Technical specifications 95 item unit technical parameters td824/td904 opening pressure of the system safety valve mpa 17.5-18.0 hydraulic power take-off form —— simple hydraulic power take-off or multiple-direction valve amount —— 1(simple hydraulic power take-off) /1pair or 2 pairs (multiple-direc...

  • Page 102

    Technical specifications 96 item unit technical parameters td824/td904 rear working lamp v w 12v.35w.2pcs trailer plug —— 7 hole trailer plug, 1pc. Watch and warning device combination instrument —— rev. Meter, water temp. Meter, oil pressure gauge, fuel meter, one piece. Warning device —— instrumen...

  • Page 103

    Technical specifications 97 item unit technical parameters oil under working condition consumption rate g/kw ·h ≤2.1 lubrication mode press mode startup mode electric starter with auxiliary pre-heater.

  • Page 104

    Disassembly and disposal 98 8. Disassembly and disposal after the machine reaches the end of its service life, for your personal safety and the protection of the environment, please deliver it to the licensed company specialized in the disassembly and recycling of such products. The tractor should b...

  • Page 105: Limited Warranty

    99 9. Warranty terms limited warranty 4wd diesel tractor nortrac equipment is sold by nortrac; a division of northern tool & equipment company, inc. Nortrac will repair or replace, at its option, any part(s) thereof of the nortrac 4wd diesel tractor or compact crawler / bulldozer that are shown to b...

  • Page 106

    100 disclaimer of consequential damage: any implied warranty of merchantability or fitness for a particular purpose, to the extent that either may apply to any nortrac tractor or compact crawler / bulldozer, shall be limited in duration to the periods of the express warranties shown above, and to th...

  • Page 107

    Appendices 101 10. Appendices 10.1 tractor fuel, oils and solutions table 10-1 oils and solutions application location of oils and solutions oils and solutions fuel tank d om es ti c st andar d gb/t 252 compliant light diesel oil above 20°c （ 4 ～ 20°c ） （ -5 ～ 4°c ） （ -14 ～ -5°c ） (-29 ～ -35°c ） no....

  • Page 108

    Appendices 102 lifter, and front drive axle international standard general purpose oil (including steering oil) may be used, such as mf1135 of massey ferguson, m2c 86a of ford and j20a of john deere. Can use mf1135 (massey ferguson), m2c 86a (ford), or j20a (john deere) general-purpose oil. (steerin...

  • Page 109

    Appendices 103 name and assembly location thread specification tightening torque (n·m) ft. /lbs. Bolt joining the housing of drive shaft and that of rear axle m14×1.5 160~200 118~148 bolt joining the hub and web of driving wheel m18×1.5 397~457 293~337 bolt joing the hub and web of front wheel m16×1...

  • Page 110

    Appendices 104 10.4 tractor roller bearings table 10-4 roller bearings installation position bearing name model quantity bearings standard bearing block for the input shaft of gear box single-row radial ball bearing 6310 1 gb/t 276 rear end of the input shaft of gear box single-rowself-aligning roll...

  • Page 111

    Appendices 105 installation position bearing name model quantity bearings standard intermeidate section of the front drive shaft single-row radial ball bearing 6006e 1 gb/t 276 rear end of the small bevel gear shaft of front drive tappered roller bearing 32207 1 special front end of the small bevel ...

  • Page 112

    Appendices 106 installation position bearing name model quantity bearings standard rear end of the power output driving dual gear tappered roller bearing 7210e 2 gb/t297 10.5 o-ring seals table 10-5 o-ring seals installation position specification standard quantity distributor handle shaft 9.5×2.65g...

  • Page 113

    Appendices 107 installation position specification standard quantity lifter cylinder body 118×3.55g gb/t3452.1 1 piston of the brake 260×3.55g ft800.43.149 2 piston of the brake 300×3.55g ft800.43.150 2 power output operating- handle shaft 17×1.8g gb/t3452.1 1 protective sleeve for the front drive a...

  • Page 114

    Appendices 108 important issues: 1. Before choosing the farm implements, you should refer to this detailed list and base your decision on the working conditions (requirements of soil resistance, agronomy and so on) of the area. Choose the categories of supporting implements and then consult the dist...

  • Page 115

    82 hp on line spare parts system fill in http://222.132.52.85:8080/ choose product model and code: choose “guest” choose english choose “parts catalogue”.

  • Page 116

    Then you can find the parts catalog and diagram of the tractor: td824-1f461d19k td80 serials then search here td824-1f461d19k td80 serials.

  • Page 117

    Td80 serials td824-1f461d19k.