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  5. Operator's Manual

Northern Lights Lugger P984 Operator's Manual

Manual is about: For Models: M984K, ML984, L984, M30C, M984W and M33CW

Summary of Lugger P984

  • Page 2

    Diesel engine exhaust and some of its constitu- ents are known to the state of california to cause cancer, birth defects, and other reproductive harm. — california — proposition 65 warning: northern lights 4420 14th avenue n.W. Seattle, wa 98107 tel: (206) 789-3880 fax: (206) 782-5455 copyright ©200...

  • Page 3: Parts Catalog

    P984 09/05 group 5 - electrical system engine ..................................................... 0 - 5 dual station relay board ............................... 6 circuit breaker & relay assembly .................. 7 stop solenoid & mounting ............................. 8 alternator mounting .......

  • Page 4

    P984 09/05 model designation model designation ii m - l 984 c w m - northern lights marine generator set l - lugger propulsion engine model number of engine block bore cylinders 98 mm 4 additional letters designate a series within a model number. Northern lights marine diesel generator set with a 98...

  • Page 5

    P984 09/05 references: 1. Grouping section title. 7. Quantity of parts used. 2. Model designation of equipment that uses parts 8. Description of each component part. Listed on this page. 9. Serial number of unit the part fi ts. 3. Title and description of assembly. 10. Assembly or kit designated by ...

  • Page 6

    P984 09/05 group 1 – engine 1 - 0 cylinder block cylinder block key part number qty description engine block s/n key part number qty description engine block s/n 1 11401-78700-71 1 cylinder block assembly up to s/n - 0042812 2 11461-78700-71 4 cylinder liner (dry type) (mark a) - 11461-78701-71 4 cy...

  • Page 7

    P984 09/05 group 1 – engine 1 - 1 cylinder block cylinder block key part number qty description engine block s/n key part number qty description engine block s/n 1 11401-78702-71 1 cylinder block assembly (includes pressure relief valve & from s/n 0042813 - standard crankshaft bearings) 2 11461-7870...

  • Page 8

    P984 09/05 1 - 2 group 1 – engine crankshaft, pistons & connecting rods crankshaft, pistons & connecting rods p984 01-02: a-5201 / b-3989 + 1301.

  • Page 9

    P984 09/05 1 - 3 group 1 – engine crankshaft, pistons & connecting rods crankshaft, pistons & connecting rods key part number qty description engine block s/n key part number qty description engine block s/n 20 13201-78300-71 4 connecting rod assembly up to s/n - 0042812 20a 90384-32951-71 4 wrist p...

  • Page 10

    P984 09/05 crankshaft, pistons & connecting rods crankshaft, pistons & connecting rods a-5201 / b-3989 + 1301 group 1 – engine 1 - 4.

  • Page 11

    P984 09/05 1 - 5 group 1 – engine crankshaft, pistons & connecting rods crankshaft, pistons & connecting rods key part number qty description engine block s/n key part number qty description engine block s/n 20 13201-78300-71 4 connecting rod assembly from s/n 0042813 - 20a 90384-32951-71 4 wrist pi...

  • Page 12

    P984 09/05 group 1 – engine 1 - 6 flywheel and housing flywheel and housing key part number qty description serial number key part number qty description serial number 1 11351-78302-71 1 flywheel housing - sae #4 - 2 13405-78302-71 1 flywheel assembly - sae #10 - 3 13453-22060-71 1 ring gear - 108 t...

  • Page 13

    P984 09/05 1 - 7 group 1 – engine lubrication system components lubrication system components key part number qty description engine block s/n key part number qty description engine block s/n 1 15100-78700-71 1 oil pump assembly up to s/n - 004812 2 15310-78300-71 1 oil pressure relief valve (m18 th...

  • Page 14

    P984 09/05 1 - 8 group 1 – engine lubrication system components lubrication system components key part number qty description engine block s/n key part number qty description engine block s/n 1 15100-78700-71 1 oil pump assembly from s/n 0042813 - 2 15310-78700-71 1 oil pressure relief valve (m16 th...

  • Page 15

    P984 09/05 1 - 9 group 1 – engine timing cover - p.T.O. & rear seal timing cover - p.T.O. & rear seal key part number qty description serial number key part number qty description serial number 1 12180-76002-71 1 filler cap - 2 15773-78300-71 1 filler neck - 3 11314-78700-71 1 pto housing - 10 11307...

  • Page 16

    P984 09/05 1 - 10 group 1 – engine camshaft & valve train camshaft & valve train p984 01-06.

  • Page 17

    P984 09/05 1 - 11 group 1 – engine camshaft & valve train camshaft & valve train key part number qty description engine block s/n key part number qty description engine block s/n 20 13901-78300-71 1 shaft up to s/n - 0042812 21 13810-78300-71 1 rocker shaft assembly (includes keys 20, 22-25, & 56-59...

  • Page 18

    P984 09/05 1 - 12 group 1 – engine camshaft & valve train camshaft & valve train p984 01-06.

  • Page 19

    P984 09/05 1 - 13 group 1 – engine camshaft & valve train camshaft & valve train key part number qty description engine block s/n key part number qty description engine block s/n 20 13901-78700-71 1 shaft from s/n 0042813 - 21 13810-78700-71 1 rocker shaft assembly (includes keys 22-25, & 56-59) - 2...

  • Page 20

    P984 09/05 1 - 14 group 1 – engine cylinder head & valve cover cylinder head & valve cover key part number qty description engine block s/n key part number qty description engine block s/n 1 11101-78302-71 1 cylinder head (includes keys #2 - #8) up to s/n - 0042812 2 11122-46010 8 valve guide - 3 11...

  • Page 21

    P984 09/05 1 - 15 group 1 – engine cylinder head & valve cover cylinder head & valve cover key part number qty description engine block s/n key part number qty description engine block s/n 1 11101-78700-71 1 cylinder head (includes keys #2 - #8) from s/n 0042813 - 2 11122-46010 8 valve guide - 3 111...

  • Page 22

    P984 09/05 1 - 16 group 1 – engine oil drain kit oil drain kit key part number qty description serial number key part number qty description serial number 1 36-75402 1 oil pan drain fitting - 2 21-62508 1 male elbow 90° 3/8 npt x 1/2-37t - 3 18-75400 1 hose assembly 1/2" id x 1/2 npt x 1/2-37t - 4 2...

  • Page 23

    P984 09/05 group 1 – engine notes notes 1 - 17.

  • Page 24

    P984 09/05 2 - 0 group 2 – intake & exhaust system a-7044, a-7378, a-7869 / c-2334a key part number qty description serial number key part number qty description serial number 1 10-25401 1 air intake manifold (marine) - 10-25402 1 air intake manifold (lugger) - 2 11-25400 1 gasket - 3 00-75402 1 rea...

  • Page 25

    P984 09/05 2 - 1 group 2 – intake & exhaust system intake noise reduction intake noise reduction marine application - early production key part number qty description serial number key part number qty description serial number 1 10-25401 1 intake manifold - 2 28-25401 1 cover plate - 3 24-25402 1 ai...

  • Page 26

    P984 09/05 2 - 2 group 2 – intake & exhaust system air intake & vent hose air intake & vent hose marine application - late production key part number qty description serial number key part number qty description serial number 1 10-25402 1 air intake manifold - 2 11-25400 1 gasket - 3 00-75482 1 lift...

  • Page 27

    P984 09/05 2 - 3 group 2 – intake & exhaust system intake noise reduction intake noise reduction marine application - late production key part number qty description serial number key part number qty description serial number 1 18-25402 1 air intake hose, 2" id x 54" (1800 rpm units) - 18-25403 1 ai...

  • Page 28

    P984 09/05 2 - 4 group 2 – intake & exhaust system intake manifold intake manifold key part number qty description engine block s/n key part number qty description engine block s/n 1 17111-78300-71 1 intake manifold up to s/n -0042812 2 17171-78300-71 1 intake manifold gasket 3 90179-08061 3 lock nu...

  • Page 29

    P984 09/05 2 - 5 group 2 – intake & exhaust system air inlet air inlet commercial application key part number qty description serial number key part number qty description serial number 1 24-20001 1 air filter - 2 31-25401 1 air inlet adapter - 3 11-25400 1 gasket - 4 12-00712 4 capscrew, hex head m...

  • Page 30

    P984 09/05 2 - 6 group 2 – intake & exhaust system exhaust manifold exhaust manifold key part number qty description serial number key part number qty description serial number 1 10-35400 1 exhaust manifold - 2 11-35402 4 exhaust manifold gasket - 17173-78300-71 1 exhaust manifold gasket (replaced b...

  • Page 31

    P984 09/05 2 - 7 group 2 – intake & exhaust system wet exhaust elbow wet exhaust elbow key part number qty description serial number key part number qty description serial number 1 27-35400 1 wet exhaust elbow (cast iron) - 2 11-35401 1 exhaust gasket - 3 12-00753 4 capscrew, hex head m8 x 1.25 x 30...

  • Page 32

    P984 09/05 2 - 8 group 2 – intake & exhaust system dry exhaust elbow dry exhaust elbow key part number qty description serial number key part number qty description serial number 1 27-35405 1 dry exhaust elbow - 31-35401 1 dry exhaust adapter 2" npt female - 2 11-35401 1 exhaust elbow gasket - 3 15-...

  • Page 33

    P984 09/05 3 - 1 group 3 – cooling system expansion tank & thermostat housing expansion tank & thermostat housing key part number qty description serial number key part number qty description serial number 1 10-12205 1 expansion tank - 2 10-15401 1 thermostat housing - 3 12-00819 4 capscrew, hex hea...

  • Page 34

    P984 09/05 3 - 2 group 3 – cooling system heat exchanger & mounting heat exchanger & mounting key part number qty description serial number key part number qty description serial number 1 20-15410 1 heat exchanger assembly - lugger (see parts detail) - 20-15420 1 heat exchanger assembly - northern l...

  • Page 35

    P984 09/05 3 - 3 group 3 – cooling system heat exchanger assembly heat exchanger assembly key part number qty description serial number key part number qty description serial number •• 20-15410 1 heat exchanger assembly - northern lights (includes all keys) - •• 20-15420 1 heat exchanger assembly - ...

  • Page 36

    P984 09/05 3 - 4 group 3 – cooling system coolant pump coolant pump key part number qty description serial number key part number qty description serial number 1 16100-78700-71 1 coolant pump assembly (parts not available separately - includes key #2) - 2 21-15402 1 elbow fitting with 3/8 bspt heate...

  • Page 37

    P984 09/05 3 - 5 group 3 – cooling system keel cooling outlet keel cooling outlet key part number qty description serial number key part number qty description serial number 1 31-15402 1 keel cooling adapter - 2 11-12203 1 gasket - 3 15-00202 2 lock washer, 5/16" - 4 12-00212 2 capscrew, 5/16 - 18 x...

  • Page 38

    P984 09/05 3 - 6 group 3 – cooling system raw water pump & mounting raw water pump & mounting key part number qty description serial number key part number qty description serial number 1 25-15405 1 raw water pump (see parts detail) - 2 00-15401 2 mounting clip - 3 16-15401 1 o-ring - 4 12-34800 2 c...

  • Page 39

    P984 09/05 3 - 7 group 3 – cooling system raw water pump detail raw water pump detail key part number qty description serial number key part number qty description serial number •• 25-15405 1 raw water pump assembly (includes all keys) - • 25-12004 1 repair kit (includes keys #3 - #9, #11) - 1 25-15...

  • Page 40

    P984 09/05 4 - 0 key part number qty description serial number key part number qty description serial number 1 23600-78300-71 4 injector - 2 23620-78300-71 1 nozzle (marked dlla150p35) - 3 23624-58010 1 nozzle retaining nut - 4 23625-58230 4 banjo bolt - 5 90201-08106 8 washer - 6 11176-56020 4 inje...

  • Page 41

    P984 09/05 key part number qty description serial number key part number qty description serial number 1 23600-78700-71 4 injector, complete (previously #23600-78301-71) - 2 23620-78700-71 1 nozzle (marked dlla144p700 - for injector 23600-78700-71) - 23620-78301-71 1 nozzle (marked dlla150p602 - for...

  • Page 42

    P984 09/05 4 - 2 key part number qty description serial number key part number qty description serial number 1 22100-78705-71 1 injection pump assembly 1800 rpm - northern lights - 2 23701-78301-71 1 injection line #1 - 3 23702-78301-71 1 injection line #2 - 4 23703-78301-71 1 injection line #3 - 5 ...

  • Page 43

    P984 09/05 4 - 3 group 4 – fuel system injection pump, piping & throttle: l984 injection pump, piping & throttle: l984 p984 04-03: 2202 key part number qty description serial number key part number qty description serial number 1 22100-78719-71 1 injection pump assembly (formerly #22100-78704-71) - ...

  • Page 44

    P984 09/05 4 - 4 group 4 – fuel system fuel filter & piping / injection pump & piping: m984 fuel filter & piping / injection pump & piping: m984 key part number qty description serial number key part number qty description serial number •• 23300-56080 1 filter head assembly with element - 1 23311-56...

  • Page 45

    P984 09/05 4 - 5 group 4 – fuel system fuel filter fuel filter key part number qty description serial number key part number qty description serial number •• 23300-78200-71 1 fuel filter assembly w/primer pump (includes keys #1, #7, & #10 - #19) - 1 24-52020 1 fuel filter - 2 23-55406 1 bracket, fue...

  • Page 46

    P984 09/05 4 - 6 group 4 – fuel system fuel system fuel system marine generator application key part number qty description serial number key part number qty description serial number 1 10-51099 1 fuel manifold, 1/4 npt - 2 21-52245 2 male elbow 90° brass, 1/4 npt x 5/16-45t - 3 12-00111 2 capscrew,...

  • Page 47

    P984 09/05 4 - 7 group 4 – fuel system fuel system - u.S. Coast guard approved fuel system - u.S. Coast guard approved marine generator application key part number qty description serial number key part number qty description serial number 1 18-52212 1 hose assembly 1/4" id x 14" - 2 18-55402 1 hose...

  • Page 48

    P984 09/05 4 - 8 group 4 – fuel system fuel feed pump assembly fuel feed pump assembly marine generator application key part number qty description serial number key part number qty description serial number •• 26-55404 1 feed pump assembly (includes keys #1 - #20) - • 192290-0060 1 overhaul kit - 1...

  • Page 49

    P984 09/05 4 - 9 group 4 – fuel system notes notes.

  • Page 50

    P984 09/05 5 - 0 group 5 – electrical system engine electrical - 12 volt lugger standard ground engine electrical - 12 volt lugger standard ground a-7714 / c-2452 propulsion engine applications.

  • Page 51

    P984 09/05 5 - 1 group 5 – electrical system engine electrical - 12 volt lugger standard ground engine electrical - 12 volt lugger standard ground key part number qty description serial number key part number qty description serial number 1 22-41016 ** oil pressure sender, single station 0-80 psi - ...

  • Page 52

    P984 09/05 5 - 2 group 5 – electrical system engine electrical 12 volt & 24 volt standard ground engine electrical 12 volt & 24 volt standard ground generator set applications a-4202 / c-2451a.

  • Page 53

    P984 09/05 5 - 3 group 5 – electrical system engine electrical 12 volt & 24 volt standard ground engine electrical 12 volt & 24 volt standard ground key part number qty description serial number key part number qty description serial number •• 22-70083 1 dual station relay board, 12 volt* - (include...

  • Page 54

    P984 09/05 5 - 4 group 5 – electrical system engine electrical 12 volt & 24 volt isolated ground engine electrical 12 volt & 24 volt isolated ground generator set applications p984 05-04.

  • Page 55

    P984 09/05 5 - 5 group 5 – electrical system engine electrical 12 volt & 24 volt isolated ground engine electrical 12 volt & 24 volt isolated ground key part number qty description serial number key part number qty description serial number •• 22-70083 1 relay board 12 volt* - (includes keys #5 - #1...

  • Page 56

    P984 09/05 5 - 6 group 5 – electrical system dual station relay board dual station relay board 12 volt and 24 volt key part number qty description serial number key part number qty description serial number •• 22-70083 1 12 volt relay logic board, manual start (includes all keys) - •• 22-70084 1 24 ...

  • Page 57

    P984 09/05 5 - 7 group 5 – electrical system wire harness circuit breaker & relay assembly - 12 & 24 volt wire harness circuit breaker & relay assembly - 12 & 24 volt key part number qty description serial number key part number qty description serial number •• 22-45408 1 wire harness assembly 2 rel...

  • Page 58

    P984 09/05 5 - 8 group 5 – electrical system stop solenoid & mounting stop solenoid & mounting key part number qty description serial number key part number qty description serial number 1 22-42054 1 stop solenoid 12 volt - 22-40007 1 stop solenoid 24 volt with intregral stud - 2 00-42501 1 straight...

  • Page 59

    P984 09/05 5 - 9 group 5 – electrical system alternator mounting alternator mounting 12 volt / 40 amp - standard or isolated ground key part number qty description serial number key part number qty description serial number 1 23-45401 2 alternator mounting bracket (without pto) - 23-45409 2 alternat...

  • Page 60

    P984 09/05 5 - 10 group 5 – electrical system alternator and mounting - 12 volt / 40 amp alternator and mounting - 12 volt / 40 amp propulsion units key part number qty description serial number key part number qty description serial number 1 27060-78301-71 1 alternator, 12v/40a (see parts detail) -...

  • Page 61

    P984 09/05 5 - 11 group 5 – electrical system alternator - 12 volt / 40 amp alternator - 12 volt / 40 amp standard ground key part number qty description serial number key part number qty description serial number 1 27060-78301-71 1 alternator assembly with regulator (includes all keys) - 2 27330-78...

  • Page 62

    P984 09/05 5 - 12 group 5 – electrical system alternator options alternator options northern lights application - early production key part number qty description serial number key part number qty description serial number 1 22-40332 1 alternator 12 volt / 90 amp - 22-40278 1 alternator 24 volt / 40...

  • Page 63

    P984 09/05 5 - 13 group 5 – electrical system alternator options alternator options northern lights application - late production key part number qty description serial number key part number qty description serial number 1 22-40332 1 alternator 12 volt / 90 amp - 22-40278 1 alternator 24 volt / 40 ...

  • Page 64

    P984 09/05 group 5 – electrical system starter - 12 volt starter - 12 volt standard ground key part number qty description serial number key part number qty description serial number 01 28100-78502-71 1 starter assembly - 02 28160-47040 1 starter armature assembly - 02a 90099-10119 1 armature bearin...

  • Page 65

    P984 09/05 group 5 – electrical system main instrument panel “vanguard” main instrument panel “vanguard” 12 volt lugger applications key part number qty description serial number key part number qty description serial number •• 22-95455 1 12 volt main instrument panel (includes all keys)* - 1 28-968...

  • Page 66

    P984 09/05 group 5 – electrical system main instrument panel “vanguard” main instrument panel “vanguard” 24 volt lugger applications key part number qty description serial number key part number qty description serial number •• 22-95465 1 24 volt main instrument panel (includes all keys) * - 1 28-96...

  • Page 67

    P984 09/05 9 group 5 – electrical system flybridge panel flybridge panel s 5 - 17 key part number qty description serial number key part number qty description serial number •• 22-95495 1 flybridge panel kit 12 volt (includes all keys) • 22-95494 1 flybridge panel 12 volt (includes keys 1-16) - 1 28...

  • Page 68

    P984 09/05 5 - 18 series 1 control panel - 12 & 24 volt series 1 control panel - 12 & 24 volt marine generator application key part number qty description serial number key part number qty description serial number •• 1 series 1 control panel - 12 volt (includes all keys) * - •• 1 series 1 control p...

  • Page 69

    P984 09/05 5 - 19 group 5 - electrical systems key part number qty description serial number key part number qty description serial number •• •• 22-92110 1 s-1 start/stop control panel, 12 volt (includes all keys) - •• 22-92115 1 s-1 start/stop control panel, 24 volt (includes all keys) - 1 00-40013...

  • Page 70

    P984 09/05 5 - 20 series 1-b control panel - 12 & 24 volt series 1-b control panel - 12 & 24 volt marine generator application key part number qty description serial number key part number qty description serial number •• 1 series 1-b control panel - 12 volt (includes all keys) * - •• 1 series 1-b c...

  • Page 71

    P984 09/05 5 - 21 key part number qty description serial number key part number qty description serial number •• 22-92120 1 s-1b control panel assembly, 12 volt (includes all keys) - •• 22-92125 1 s-1b control panel assembly, 24 volt (includes all keys) - 1 28-90003 1 plate, s-1b control panel - 2 2...

  • Page 72

    P984 09/05 5 - 22 flush mount s-3c control panel 12 & 24 volt flush mount s-3c control panel 12 & 24 volt generator set applications key part number qty description serial number key part number qty description serial number •• •• 22-92015 1 s-3c control panel 12 volt (includes all keys) - •• 22-920...

  • Page 73

    P984 09/05 flush mount s-3c control panel 12 & 24 volt flush mount s-3c control panel 12 & 24 volt generator set applications key part number qty description serial number key part number qty description serial number •• 22-95440 1 s-3c control panel 12 volt (includes all keys) - •• 22-95450 1 s-3c ...

  • Page 74

    P984 09/05 5 - 24 s-3b control panel 12 volt & 24 volt s-3b control panel 12 volt & 24 volt generator set applications key part number qty description serial number key part number qty description serial number •• 22-92031 1 s-3b control panel, 12 volt - •• 22-95420 1 s-3b control panel, 24 volt - 1...

  • Page 75

    P984 09/05 5 - 25 s-3b control panel 12 volt & 24 volt s-3b control panel 12 volt & 24 volt generator set applications key part number qty description serial number key part number qty description serial number •• 22-95480 1 s-3b control panel, 12 volt - •• 22-95485 1 s-3b control panel, 24 volt - 1...

  • Page 76

    P984 09/05 5 - 26 group 5 – electrical system belt guard & mounting - small frame alternators belt guard & mounting - small frame alternators propulsion units without pto key part number qty description serial number key part number qty description serial number 1 00-75479 1 belt guard for small fra...

  • Page 77

    P984 09/05 group 5 – electrical system belt guard & mounting - small frame alternators belt guard & mounting - small frame alternators propulsion units with pto key part number qty description serial number key part number qty description serial number 1 00-75484 1 belt guard for small frame alterna...

  • Page 78

    P984 09/05 5 - 28 group 5 – electrical system belt guard & mounting - large frame alternators belt guard & mounting - large frame alternators propulsion units without pto key part number qty description serial number key part number qty description serial number 1 00-75481 1 belt guard for large fra...

  • Page 79

    P984 09/05 5 - 29 group 5 – electrical system belt guard & mounting - small & medium frame alternators belt guard & mounting - small & medium frame alternators generator sets without pto key part number qty description serial number key part number qty description serial number 1 00-05414 1 guard fo...

  • Page 80

    P984 09/05 5 - 30 group 5 – electrical system belt guard & mounting - medium frame alternators belt guard & mounting - medium frame alternators generator sets with pto key part number qty description serial number key part number qty description serial number •• •• 23-45409 1 bracket for small frame...

  • Page 81

    P984 09/05 group 6 – gasket sets overhaul gasket set overhaul gasket set 6 - 1 key part number qty description serial number key part number qty description serial number •• 29-05410 1 overhaul gasket set - 1 04111-20220-71 1 gasket kit - engine overhaul (components not listed) - 2 16271-78301-71 1 ...

  • Page 82

    P984 09/05 7 - 0 group 7 – gear & adapter sets gear and adapter sets gear and adapter sets key part number qty description serial number key part number qty description serial number 1 500-018 1 adapter sae #4 x hurth - 2 34-61043 1 drive damper, dual element sae #10 - 3 12-00312 20 capscrew, hex he...

  • Page 83

    P984 09/05 7 - 1 group 7 – gear & adapter sets gear and adapter sets gear and adapter sets key part number qty description serial number key part number qty description serial number 1 500-018 1 adapter sae #4 x hurth - 2 34-61043 1 drive damper, dual element sae #10 - 3 12-00312 20 capscrew, hex he...

  • Page 84

    P984 09/05 7 - 2 group 7 – gear & adapter sets gear and adapter sets gear and adapter sets key part number qty description serial number 1 500-018 1 adapter sae #4 x hurth - 2 34-61043 1 drive damper, dual element sae #10 - 3 12-00312 20 capscrew, hex head 3/8-16 x 1" - 4 15-00302 12 lock washer - 5...

  • Page 85

    P984 09/05 7 - 3 group 7 – gear & adapter sets gear and adapter sets gear and adapter sets key part number qty description serial number key part number qty description serial number 1 500-018 1 adapter sae #4 x hurth - 2 34-61043 1 drive damper, dual element sae #10 - 3 12-00312 20 capscrew, hex he...

  • Page 86

    P984 09/05 group 8 – frame & mounting base frame base frame 361 - 363 generators key part number qty description serial number key part number qty description serial number 1 39-85422 1 base frame, steel - 39-85423 1 base frame, aluminum - 2 23-85418 1 engine mounting bracket, left hand - 3 23-85419...

  • Page 87

    P984 09/05 8 - 1 group 8 – frame & mounting base frame base frame px-332k1 & k2 generators key part number qty description serial number key part number qty description serial number 1 39-85422 1 base frame, steel, plateform mounts - 2 23-85418 1 front engine mounting bracket, lh - 3 23-85419 1 fron...

  • Page 88

    P984 09/05 group 8 – frame & mounting base frame base frame m30c, m30cs, and m32c commercial marine units with 224 generator key part number qty description serial number key part number qty description serial number 1 39-85421 1 base frame - 2 23-85411 1 front engine mounting bracket, left hand - 3...

  • Page 89

    P984 09/05 8 - 3 base frame m33c with px-332k1 generator group 8 – frame & mounting a-9772 /d-3498 key part number qty description serial number key part number qty description serial number 1 39-85428 1 base frame - 2 23-85418 1 front engine mounting bracket, left hand - 3 23-85412 1 front engine m...

  • Page 90

    P984 09/05 8 - 4 group 8 – frame & mounting front engine mounts front engine mounts lugger application key part number qty description serial number key part number qty description serial number 1 23-85421 1 engine front mount bracket, right hand - 2 23-85420 1 engine from mount bracket, left hand -...

  • Page 91

    P984 09/05 8 - 5 group 8 – frame & mounting lifting eye - front lifting eye - front key part number qty description serial number key part number qty description serial number 1 00-75401 1 lifting eye, front - 2 12-00808 2 capscrew, hex head m10 x 1.25 x 20 mm - 3 15-00802 2 lock washer, helical m10...

  • Page 92

    P984 09/05 9 - 0 group 9 – accessories & optional equipment p.T.O. Adapter p.T.O. Adapter marine - early production & m32c with 224 frame generator key part number qty description serial number key part number qty description serial number 1 10-65401 1 housing - 2 23-65402 1 bracket - 3 23-65403 1 b...

  • Page 93

    P984 09/05 9 - 1 group 9 – accessories & optional equipment p.T.O. Adapter p.T.O. Adapter marine - late production & m32cr key part number qty description serial number key part number qty description serial number 1 10-65401 1 pto clutch housing - 2 23-65414 1 engine/pto support bracket (right hand...

  • Page 94

    P984 09/05 9 - 2 group 9 – accessories & optional equipment electric clutch electric clutch 12 volt and 24 volt h-28 b-spline key part number qty description serial number key part number qty description serial number 1 34-60031 1 electric clutch assembly (12 volt) - 34-60032 1 electric clutch assem...

  • Page 95

    P984 09/05 9 - 3 group 9 – accessories & optional equipment oil drain kit oil drain kit key part number qty description serial number key part number qty description serial number •• 34-70010 oil drain kit complete (includes all keys) - 1 36-72002 1 hand pump - 2 31-70001 1 adapter, oil drain - 3 16...

  • Page 96

    P984 09/05 9 - 4 group 9 – accessories & optional equipment low oil level switch/gauge low oil level switch/gauge key part number qty description serial number key part number qty description serial number 1 22-10004 1 oil level switch/gauge, isolated ground - 2 23-75402 1 mounting bracket - 3 12-00...

  • Page 97

    P984 09/05 9 - 5 group 9 – accessories & optional equipment water level switch/gauge water level switch/gauge tank mounted key part number qty description serial number key part number qty description serial number 1 22-10003 1 coolant level switch gauge, isolated ground - 2 21-71044 1 male elbow, 9...

  • Page 98

    P984 09/05 9 - 6 group 9 – accessories & optional equipment pre-alarm switches pre-alarm switches key part number qty description serial number key part number qty description serial number 1 22-40907 1 engine temperature switch, 205°f - 2 22-40901 1 oil pressure switch, 25psi - 3 10-85401 1 oil pre...

  • Page 99

    P984 09/05 9 - 7 key part number qty description serial number key part number qty description serial number 1 37-15401 1 flow switch - 2 23-15405 1 bracket, flow switch mounting - 3 19-11001 2 u-bolt clamp - 4 14-00101 4 lock nut - 5 21-10023 2 bushing, brass 1" npt x 3/4" npt - 6 21-11902 1 male c...

  • Page 100

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