1. DL manuals
  2. Northern Lights
  3. Inverter
  4. OM3-80
  5. Operator's manual

Northern Lights OM3-80 Operator's manual

Manual is about: Marine Generators For Models: M80A13

Summary of OM3-80

  • Page 2

    Diesel engine exhaust and some of its constitu- ents are known to the state of california to cause cancer, birth defects, and other reproductive harm. — california — proposition 65 warning: northern lights 4420 14th avenue n.W. Seattle, wa 98107 tel: (206) 789-3880 fax: (206) 782-5455 copyright ©201...

  • Page 3: Operator'S Manual

    Om3-80 9/15 read this operator's manual thoroughly before starting to operate your equipment. This manual contains information you will need to run and service your new unit. Operator's manual #om3-80 for models: m80a13 introduction ..................................................2 models included...

  • Page 4

    Om3-80 9/15 servicing of marine engines and generator sets presents unique problems. In many cases boats cannot be moved to a repair facility. Marine engines cannot be compared to the servicing of automobiles, trucks or even farm equipment. Failures often occur in remote areas far from competent ass...

  • Page 5: Warning

    Om3-80 9/15 a warranty registration certificate is supplied with your set. The extent of coverage is described in the limited warranty statement. We recommend that you study the statement carefully. Note: if the warranty is to apply, the servicing instructions outlined in this manual must be followe...

  • Page 6: Caution

    Om3-80 9/15 safety rules (continued) operating equipment requires the full attention of the operator. Do not use radio or music headphones while operating machinery. Practice safe maintenance ! Caution understand all service procedures before starting work. Keep area clean and dry. Never lubricate, ...

  • Page 7: Warning

    Om3-80 9/15 safety rules (continued) install all safety guards ! Warning direct contact with rotating fans, belts, pulley and drives can cause serious injury. Keep all guards in place at all times during engine operation. Wear close-fitting clothes. Stop the engine and be sure all fans, belts, pulle...

  • Page 8: Caution

    Om3-80 9/15 safety rules (continued) read and understand the msds for each chemical before you start any job that includes it. Follow the procedures and use appropriate equipment exactly as recommended. Contact your northern lights dealer or northern lights factory for msds’s used on northern lights...

  • Page 9: Warning

    Om3-80 9/15 safety rules (continued) material containing asbestos. Keep all bystanders away from any area where asbestos dust may be generated. Use proper lifting equipment and techniques ! Warning lifting heavy components incorrectly can cause severe injury or damage to machinery. Avoid unbalanced ...

  • Page 10: Caution

    Om3-80 9/15 general policy to avoid dangerous or hazardous situations, refrain from any of the following: • removing or bypassing a guard or other safety device • placing any part of your body in a position where you could be caught by moving machinery. • cleaning or oiling machinery when in operati...

  • Page 11

    Om3-80 9/15 notes 9.

  • Page 12

    Om3-80 9/15 1 2 3 6 7 8 4 5 13 15 10 11 12 9 16 1. Ac junction box 2. Air cleaner 3. Coolant fill 4. Alternator 5. Belt guard 6. Lube oil dipstick 7. Lube oil filter 8. Lube oil fill 9. Fuel filter 10. Dc/control junction box 11. Fuel injection lines 12. Starter 13. Thermostat cover 14. Expansion ta...

  • Page 13

    Om3-80 9/15 11 northern lights control panels figure 7: series 3b generator control panel 1. Shutdown bypass switch this switch bypasses the safety shutdown feature during the starting process. 2. Engine control switch to start the engine, hold this switch in the start position until the engine is r...

  • Page 14

    Om3-80 9/15 operating procedures before starting 1. Check the water level by removing the pressure cap from the expansion tank. In order to give the cooling water room to expand, the level should be about 1 3/4 in. (4-5 cm) below the filler cap sealing surface when the engine is cold. When filling w...

  • Page 15

    Om3-80 9/15 operating procedures 3. Fill the fuel tank to minimize possible water condensation problems. Filling tanks at end of day drives out moisture-laden air. 4. For heat exchanger engines: if the engine will be subjected to temperatures at or below 0°c(32°f), open the sea water pump end cover ...

  • Page 16

    Om3-80 9/15 engine operation ouod006,000008f -19-21jun07-1/1 continued on next page rg19661,00003bc -19-28feb13-1/5 normal engine operation observe engine coolant temperature and engine oil pressure. Temperatures and pressures will vary between engines and with changing operating conditions, tempera...

  • Page 17

    Om3-80 9/15 engine operation (continued) rg19661,00003bc -19-28feb13-2/5 rg19661,00003bc -19-28feb13-3/5 continued on next page rg19661,00003bc -19-28feb13-4/5 important: do not add makeup oil until the oil level is below the add mark on dipstick. John deere engine break-in oil (ty22041) should be u...

  • Page 18

    Om3-80 9/15 engine operation (continued) 7. Check poly-vee belt for proper alignment and seating in pulley grooves. Two zinc plugs (a) are installed in the sea water cooling system to help neutralize the corrosive action of salt water on internal cavities of marine engine components. The reaction of...

  • Page 19

    Om3-80 9/15 engine operation (continued) rg,rg34710,5564 -19-03jan02-1/1 using a booster battery or charger a 12-volt booster battery can be connected in parallel with battery(ies) on the unit to aid in cold weather starting. Always use heavy duty jumper cables. Caution: gas given off by battery is ...

  • Page 20

    Om3-80 9/15 engine operation (continued) 18 dx,ww,ecu02 -19-14aug09-1/1 dx,ww,ecu04 -19-11jun09-1/1 welding near electronic control units important: do not jump-start engines with arc welding equipment. Currents and voltages are too high and may cause permanent damage. 1. Disconnect the negative (-)...

  • Page 21

    Om3-80 9/15 notes 19.

  • Page 22

    Om3-80 9/15 lubrication and maintenance ouod006,0000081 -19-18aug11-1/1 lubrication and maintenance service interval chart—propulsion and prime power units lubrication and maintenance service intervals item daily/before every startup 250 hour/6 month 500 hour/12 month 2000 hour/24 month service as r...

  • Page 23

    Om3-80 9/15 lubrication and maintenance (continued) ouod006,0000082 -19-27oct11-1/1 lubrication and maintenance service interval chart—standby generator sets lubrication and maintenance service intervals item daily/before every startup 250 hour/6 month 500 hour/12 month 2000 hour/24 month service as...

  • Page 24

    Om3-80 9/15 lubrication & maintenance/daily continued on next page rg19661,00003d3 -19-29jan13-1/4 daily prestarting checks do the following before starting the engine for important: do not add makeup oil until the oil level is below the add mark. Cap (b) may be located on either the left or the rig...

  • Page 25

    Om3-80 9/15 lubrication & maintenance/daily (continued) rg19661,00003d3 -19-29jan13-2/4 continued on next page rg19661,00003d3 -19-29jan13-3/4 a—engine top tank ts28 1— un—23aug88 high-pressure fluids rg2204 0— un—28nov12 engine top tank important: a restricted or clogged sea water strainer will res...

  • Page 26

    Om3-80 9/15 lubrication & maintenance/daily (continued) rg19661,00003d3 -19-29jan13-4/4 4. If equipped with air intake restriction indicator gauge (a), check gauge to determine if air cleaner needs to be serviced. The reset button will pop up when air cleaner needs to be serviced. Important: maximum...

  • Page 27

    Om3-80 9/15 lubrication & maintenance/250 hour/6 month rg19661,00003d3 -19-29jan13-4/4 4. If equipped with air intake restriction indicator gauge (a), check gauge to determine if air cleaner needs to be serviced. The reset button will pop up when air cleaner needs to be serviced. Important: maximum ...

  • Page 28

    Om3-80 9/15 lubrication & maintenance/250 hour/6 month (continued) continued on next page rg19661,00003d4 -19-28feb13-2/3 may be located on either side of the engine in a high- or low-mount location. Important: filtration of oils is critical to 6. Wipe both sealing surfaces of the header (d, e) with...

  • Page 29

    Om3-80 9/15 lubrication & maintenance/250 hour/6 month (continued) continued on next page rg,rg34710,5568 -19-20may96-1/2 servicing battery caution: battery gas can explode. Keep sparks to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a v...

  • Page 30

    Om3-80 9/15 lubrication & maintenance/250 hour/6 month (continued) rg,rg34710,5568 -19-20may96-2/2 caution: sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries...

  • Page 31

    Om3-80 9/15 lubrication & maintenance/250 hour/6 month (continued) rg19661,00003d5 -19-29jan13-1/2 rg19661,00003d5 -19-29jan13-2/2 inspect and replacing zinc plugs two zinc plugs (a) are installed in the sea water cooling system to help reduce the corrosive action of salt in the sea water. The react...

  • Page 32

    Om3-80 9/15 lubrication & maintenance/250 hour/6 month (continued) rg19661,00003d6 -19-09mar13-1/1 rg19661,00003d7 -19-29jan13-1/1 checking belt wear 1. Remove belt guard (a). 2. Swing tensioner arm (c) to remove all belt slack. 3. Remove and inspect belt for cracks, fraying, or stretched-out areas....

  • Page 33

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month rg19661,00003d8 -19-13feb13-1/1 rg19661,00003d9 -19-13feb13-1/1 replace crankcase vent filter 1. Remove screws (a) and remove the crankcase vent lid. Into place. 4. Install lid and lock down screws. A—screws rg2205 2— un—29nov12 replace crankca...

  • Page 34

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg19661,00003e4 -19-13feb13-1/1 replace fuel filter penetrate the skin causing serious injury. Relieve pressure before disconnecting fuel or other lines. Tighten all connections before applying pressure. Keep hands and body away fro...

  • Page 35

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg19661,00003e5 -19-13feb13-1/1 replacing fuel filter/water separator penetrate the skin causing serious injury. Relieve pressure before disconnecting fuel or other lines. Tighten all connections before applying pressure. Keep hands...

  • Page 36

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) checking belt tensioner spring tension and belt wear (automatic tensioner) belt drive systems equipped with automatic (spring) belt tensioners cannot be adjusted or repaired. The automatic belt tensioner is designed to maintain prop...

  • Page 37

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg,rg34710,5580 -19-20may96-1/1 checking cooling system pressurized cooling system can cause serious burns. Cool enough to touch with bare hands. Slowly before removing completely. Important: air must be expelled from cooling of cyl...

  • Page 38

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) dpsg,ouod002,1921 -19-23nov01-1/1 replenishing supplemental coolant additives (scas) between coolant changes important: do not add supplemental coolant additives when the cooling system is drained contain scas, the coolant must be p...

  • Page 39

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) ouod002,0000175 -19-23nov01-1/1 continued on next page rg19661,000040b -19-10mar13-1/2 testing diesel engine coolant maintaining adequate concentrations of glycol and inhibiting additives in the coolant is critical to protect the en...

  • Page 40

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg19661,000040b -19-10mar13-2/2 continued on next page rg19661,000040f -19-10mar13-1/2 on all engines: note: the heat exchanger core may be removed from housing when either end cap is removed. It is strongly recommended that both en...

  • Page 41

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg19661,000040f -19-10mar13-2/2 1. Insert two o-rings into front and rear end caps. 2. Lubricate ends of tube bundle lightly with clean multi-purpose grease. Note: for proper orientation of the tube bundle, the core divider plate mu...

  • Page 42

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg19661,000040d -19-10mar13-1/2 remove, inspect and clean engine aftercooler core important: initially remove and inspect the aftercooler core at 250 hour or three month service interval on a new engine. Then, remove and clean at ev...

  • Page 43

    Om3-80 9/15 lubrication & maintenance/500 hour/12 month (continued) rg19661,0000409 -19-08mar13-1/1 pressure testing cooling system rg6557 —un—20jan9 3 rg9850 —un—06jan9 9 pressurized cooling system can cause serious burns. Cool enough to touch with bare hands. Slowly before removing completely. Tes...

  • Page 44

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month rg19661,000040d -19-10mar13-1/2 remove, inspect and clean engine aftercooler core important: initially remove and inspect the aftercooler core at 250 hour or three month service interval on a new engine. Then, remove and clean at every 500 hou...

  • Page 45

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) rg19661,00003d0 -19-29jan13-3/4 4-cylinder engine note: firing order is 1-3-4-2. Lock no. 1 piston at tdc compression stroke (b). Adjust valve clearance on no. 1 and 3 exhaust valves and no. 1 and 2 intake valves. Compression strok...

  • Page 46

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) rg19661,00003d1 -19-28jan13-2/2 3. Open engine block drain valve (a) on left side of engine. Drain all coolant from engine block. 4. Open heat exchanger or top tank drain valve. Drain all coolant from heat exchanger or top tank. 5....

  • Page 47

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) rg19661,0000405 -19-08mar13-1/1 remove thermostats pressurized cooling system can cause serious burns. Cool enough to touch with bare hands. Slowly removing completely. Do not drain coolant until it has reached ambient temperature....

  • Page 48

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) ouod006,0000095 -19-19jun07-1/1 inspecting thermostats and testing opening temperature 1. Remove thermostats. (see removing thermostats earlier in this section.) 2. Visually inspect thermostats for corrosion or damage. Replace ther...

  • Page 49

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) continued on next page rg19661,0000401 -19-06mar13-2/3 remove and inspect impeller 1. Close sea cock and drain sea water system if not previously done. 2. Remove six cover plate cap screws with washers and remove cover plate (a) wi...

  • Page 50

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) continued on next page rg19661,0000401 -19-06mar13-2/3 remove and inspect impeller 1. Close sea cock and drain sea water system if not previously done. 2. Remove six cover plate cap screws with washers and remove cover plate (a) wi...

  • Page 51

    Om3-80 9/15 lubrication & maintenance/2000 hour/24 month (continued) 49 rg19661,0000402 -19-09mar13-1/1 inspect and repair raw water pump note: sea water pump with shaft key is illustrated. Sea water pumps with a splined shaft follow the same procedure 1. Close sea cocks and drain raw water system. ...

  • Page 52

    Om3-80 9/15 service as required rg,rg34710,5591 -19-20may96-1/1 rg19661,00003c1 -19-23jan13-1/1 additional service information this is not a detailed service manual. If you want more detailed service information, use the form in the back of this manual to order a component technical manual. Rg4624 —...

  • Page 53

    Om3-80 9/15 service as required (continued) 51 rg,rg34710,5593 -19-04jan02-1/1 rg19661,00003f5 -19-22feb13-1/1 adding coolant pressurized cooling system can cause serious burns. Cool enough to touch with bare hands. Slowly before removing completely. Important: never pour cold liquid into a hot engi...

  • Page 54

    Om3-80 9/15 service as required (continued) ouod006,0000098 -19-10dec09-1/5 continued on next page ouod006,0000098 -19-10dec09-2/5 servicing air cleaner filter element important: always service primary air cleaner element when air restriction indicator shows a vacuum of 625 mm (25 in.) h 2 o, or whe...

  • Page 55

    Om3-80 9/15 service as required (continued) 53 ouod006,0000098 -19-10dec09-3/5 continued on next page ouod006,0000098 -19-10dec09-4/5 important: let element dry at room temperature. Rubber base or end cap. 6. Shake off excess water and let the element dry at room temperature. Being oiled with oil pr...

  • Page 56

    Om3-80 9/15 service as required (continued) ouod006,0000098 -19-10dec09-5/5 dpsg,ouod007,2908 -19-24dec02-1/2 dpsg,ouod007,2908 -19-24dec02-2/2 important: whenever the air cleaner has been serviced, always fully depress the air restriction indicator reset button (if equipped) to assure accurate read...

  • Page 57

    Om3-80 9/15 service as required (continued) 55 rg19661,00003f4 -19-20feb13-1/1 replacing alternator belt (with automatic tensioner) refer to checking belt tensioner spring tension and belt wear in lubrication and maintenance/500 hour/12 month section for additional information on the belt tensioner....

  • Page 58

    Om3-80 9/15 service as required (continued) ourgp11,0000145 -19-09dec03-1/1 ouod006,0000083 -19-16oct07-1/1 check front power take-off (pto) caution: entanglement in rotating driveline can cause serious injury or death. Keep shield on pto driveshaft between clutch housing and the engine driven equip...

  • Page 59

    Om3-80 9/15 service as required (continued) 57 rg19661,00003fd -19-01mar13-1/1 bleeding fuel system lines can cause serious injury. Do not disconnect or attempt repair of fuel lines, sensors, or any other components between the high-pressure fuel pump and nozzles on engines with high pressure common...

  • Page 60

    Om3-80 9/15 service as required (continued) rg19661,00003ff -19-02mar13-1/1 remove and install sea water pump (4045afm85/6068afm85) 1. Close sea cock and drain sea water system. 2. Remove sea water outlet connection (a), remove sea water pump cap screws (b) and remove pump. 3. Clean all gasket mater...

  • Page 61

    Om3-80 9/15 troubleshooting 59 ouod006,00000f8 -19-25sep07-1/1 general troubleshooting information wiring diagrams are provided in this section to help isolate electrical problems on engines using john deere wiring harness and instrument (gauge) panel. Later in this section is a list of possible eng...

  • Page 62

    Om3-80 9/15 troubleshooting (continued) dx,welding,precautions -19-06dec10-1/1 dpsg,ouod007,2898 -19-04nov99-1/1 precautions for welding remove paint before welding or heating (see safety section in this manual for more information on paint removal and high-pressure lines). Caution: avoid potentiall...

  • Page 63

    Om3-80 9/15 troubleshooting (continued) 61 rg19661,00003de -19-15feb13-1/1 electronically controlled engine electrical system layout rg2234 6— un—05feb1 3 1— engine control unit (ecu) 2— auxiliary power connector 3— coolant temperature sensor connector 4— fuel injection harness connector 5— alternat...

  • Page 64

    Om3-80 9/15 troubleshooting (continued) rg19661,00003ea -19-21feb13-1/2 4045tfm85 marine electronic control system wiring diagram 5445 5447 en g cam sensor en g crank sensor b a b a 5448 5443 5050 5050 5022 5022 j2-m2 j2-l1 j2-l4 j1-b4 j1-d4 x01 x02 j1-a4 j1-e4 5946 exci tation vo ltag e # 1 5475 an...

  • Page 65

    Om3-80 9/15 troubleshooting (continued) rg19661,00003ea -19-21feb13-1/2 4045tfm85 marine electronic control system wiring diagram 5445 5447 en g cam sensor en g crank sensor b a b a 5448 5443 5050 5050 5022 5022 j2-m2 j2-l1 j2-l4 j1-b4 j1-d4 x01 x02 j1-a4 j1-e4 5946 exci tation vo ltag e # 1 5475 an...

  • Page 66

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003ec -19-21feb13-1/2 4045tfm85 marine electronic control system wiring diagram - cont-d 5416 exci tation vo ltag e # 2 5467 analog 4 5428 analog 2 5461 analog 8 t t t coolant temp fuel temp 5414 5414 a b 01 02 increase pressur...

  • Page 67

    Om3-80 9/15 troubleshooting (continued) rg19661,00003ec -19-21feb13-2/2 a— focus 16, 4.5 l, 4 valve, engine control unit (ecu) c08— auxiliary connector c08-a— sensor excitation (+5 v) c08-b— switched power c08-c— sensor return c08-f— secondary analog throttle c08-g— stop lamp power switch c08-j— ext...

  • Page 68

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003ed -19-21feb13-1/2 4045tfm85 marine electronic control system wiring diagram - cont-d 5419 driver j1-h2 5424 drive r j1-h1 01 02 y01 pcv 1 lo w high j1-f2 se2 - focus 16 (ecu) 5050 5050 5904 5905 5020 digit al th ro ttle 594...

  • Page 69

    Om3-80 9/15 troubleshooting (continued) rg19661,00003ed -19-21feb13-2/2 a— focus 16, 4.5 l, 4 valve, engine control unit (ecu) c01— fuel injectors c09-a— wait to start c09-b— fused unswitched power c09-c— sensor return c09-d— start c09-e— ground c09-f— can shield c09-g— ignition c09-h— warning lamp ...

  • Page 70

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003ee -19-25feb13-1/2 4045tfm85 marine electronic control system wiring diagram - cont-d se2 - focus 16 (ecu) c10 sae j1939/11 3-way deutsch term sae j1939/11 3-way deutsch conn 5905 5904 c b a located near ecu 5020 5905 5904 b...

  • Page 71

    Om3-80 9/15 troubleshooting (continued) rg19661,00003ee -19-25feb13-2/2 a— focus 16, 4.5 l, 4 valve, engine control unit (ecu) c06— wiring supplied with jd alternator c10— sae j1939/ 11 way deutsch connector, located near ecu c11— diagnostic connector c12— transient voltage protection (12 v or 24 v)...

  • Page 72

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003eb -19-21feb13-1/2 4045afm85 marine electronic control system wiring diagram 5445 5447 en g cam sensor en g crank sensor b a b a 5448 5443 5050 5050 5022 5022 j2-m2 j2-l1 j2-l4 j3-f4 j3-f3 x01 x02 j3-g4 j3-g3 5474 exci tatio...

  • Page 73

    Om3-80 9/15 troubleshooting (continued) rg19661,00003eb -19-21feb13-2/2 a— focus 14, 4.5 l, 4 valve, engine control unit (ecu) b— mating view of rail pressure connector c05— transmission sensors c05-01— transmission pressure c05-02— shaft speed c05-03— air filter restriction fluid temperature c05-04...

  • Page 74

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003ef -19-21feb13-1/2 4045afm85 marine electronic control system wiring diagram - cont’d 5416 exci tation vo ltag e # 2 5467 analog 4 5428 analog 2 5461 analog 8 t t coolant temp fuel temp 5414 5414 a b 01 02 increase pressure ...

  • Page 75

    Om3-80 9/15 troubleshooting (continued) rg19661,00003ef -19-21feb13-2/2 a— focus 14, 4.5 l, 4 valve, engine control unit (ecu) c08— auxiliary connector c08-a— sensor excitation (+5 v) c08-b— switched power c08-c— sensor return c08-f— secondary analog throttle c08-g— stop lamp power switch c08-j— ext...

  • Page 76

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003f0 -19-25feb13-1/2 4045afm85 marine electronic control system wiring diagram - cont’d 5419 driver j1-h2 5424 drive r j1-h1 01 02 y01 pcv 1 lo w high j1-d3 se2 - focus 14 (ecu) 5050 5050 5904 5905 5020 digit al th ro ttle 594...

  • Page 77

    Om3-80 9/15 troubleshooting (continued) rg19661,00003f0 -19-25feb13-2/2 a— focus 14, 4.5 l, 4 valve, engine control unit (ecu) c01— fuel injectors c09-a— wait to start c09-b— fused unswitched power c09-c— sensor return c09-d— start c09-e— ground c09-f— can shield c09-g— ignition urable output/kick b...

  • Page 78

    Om3-80 9/15 troubleshooting (continued) continued on next page rg19661,00003f1 -19-25feb13-1/2 4045afm85 marine electronic control system wiring diagram - cont’d se2 - focus 14 (ecu) c10 sae j1939/11 3-way deutsch term sae j1939/11 3-way deutsch conn 5905 5904 c b a located near ecu 5020 5905 5904 b...

  • Page 79

    Om3-80 9/15 troubleshooting (continued) rg19661,00003f1 -19-25feb13-2/2 a— focus 14, 4.5 l, 4 valve, engine control unit (ecu) c06— wiring supplied with jd alternator c10— sae j1939/ 11 way deutsch connector, located near ecu c11— diagnostic connector c12— transient voltage protection (12 v or 24 v)...

  • Page 80

    Om3-80 9/15 troubleshooting (continued) continued on next page ouod006,0000113 -19-16oct07-1/5 engine troubleshooting note: if using biodiesel blends above b20, the possibility of some of the symptoms listed below, such as power loss, could increase. Any fault codes on the diagnostic gauge display a...

  • Page 81

    Om3-80 9/15 troubleshooting (continued) continued on next page ouod006,0000113 -19-16oct07-2/5 symptom problem solution injection pump out of time. See your authorized servicing dealer or engine distributor. Low coolant temperature. Remove and check thermostat. Engine overheating. See “engine overhe...

  • Page 82

    Om3-80 9/15 troubleshooting (continued) continued on next page ouod006,0000113 -19-16oct07-3/5 symptom problem solution leaking exhaust manifold gasket. See your authorized servicing dealer or engine distributor. Defective aneroid control line. See your authorized servicing dealer or engine distribu...

  • Page 83

    Om3-80 9/15 troubleshooting (continued) continued on next page ouod006,0000113 -19-16oct07-4/5 symptom problem solution fuel injectors dirty. Use john deere approved biodiesel or diesel fuel conditioners containing detergents. If no improvement is seen, see your authorized servicing dealer or engine...

  • Page 84

    Om3-80 9/15 troubleshooting (continued) ouod006,0000113 -19-16oct07-5/5 symptom problem solution engine overloaded. Reduce load. Improper valve clearance. See your authorized servicing dealer or engine distributor. Injection nozzles dirty. See your authorized servicing dealer or engine distributor. ...

  • Page 85

    Om3-80 9/15 troubleshooting (continued) dpsg,ouod007,335 -19-04jan02-1/2 electrical troubleshooting symptom problem solution undercharged electrical system excessive electrical load from added accessories. Remove accessories or install higher output alternator. Excessive engine idling. Increase engi...

  • Page 86

    Om3-80 9/15 troubleshooting (continued) continued on next page ourgp12,00001fc -19-08apr10-1/4 listing of diagnostic trouble codes (dtc) the diagnostic trouble codes (dtcs) are output on the diagnostic gauge according to the j1939 standard as a parameter number (spn) followed by a one or two-digit f...

  • Page 87

    Om3-80 9/15 troubleshooting (continued) continued on next page ourgp12,00001fc -19-08apr10-2/4 spn fmi blink code description of fault corrective action 158 ... 17 ..... 54 ..... Ecu power down error (internal ecu problem) ............. Contact servicing dealer 174 ... 00 ..... 67 ..... Fuel tempera...

  • Page 88

    Om3-80 9/15 troubleshooting (continued) continued on next page ourgp12,00001fc -19-08apr10-3/4 spn fmi blink code description of fault corrective action 652 ... 13 ..... ........ Injector number 2 part number calibration fault ............ Contact servicing dealer 653 ... 02 ..... ........ Injector ...

  • Page 89

    Om3-80 9/15 troubleshooting (continued) ourgp12,00001fc -19-08apr10-4/4 spn fmi blink code description of fault corrective action 107 9 ...... 03 ..... 21 ..... Sensor supply 1 voltage high .................................... Check wiring 107 9 ...... 04 ..... 22 ..... Sensor supply 1 voltage low ....

  • Page 90

    Om3-80 9/15 troubleshooting (continued) ourgp11,0000206 -19-07oct03-1/1 ourgp11,00000e3 -19-29sep03-1/4 continued on next page ourgp11,00000e3 -19-29sep03-2/4 intermittent fault diagnostics intermittent faults are problems that periodically “go away”. A problem such as a terminal that intermittently...

  • Page 91

    Om3-80 9/15 troubleshooting (continued) ourgp11,00000e3 -19-29sep03-3/4 ourgp11,00000e3 -19-29sep03-4/4 3. Once "utilities" is highlighted, press "enter" to activate the utilities function. Rg13237 —un—22oct03 select utilities 4. Scroll to the "software version". Press "enter" to view the software v...

  • Page 92

    Om3-80 9/15 storage (continued) ouod006,00000fc -19-26feb10-1/1 preparing engine for long term storage the following storage preparations are used for long term engine storage up to one year. After that, the engine should be started, warmed up, and retreated for an extended storage period. Important...

  • Page 93

    Om3-80 9/15 storage (continued) ouod006,0000115 -19-16oct07-1/1 removing engine from long-term storage refer to the appropriate section for detailed services listed below or have your authorized servicing dealer or engine distributor perform services that you may not be familiar with. 1. Remove all ...

  • Page 94

    Om3-80 9/15 specifications item unit of measure engine model m80a13 general data engine type in-line, 4 cycle diesel aspiration turbocharged and coolant after cooled number of cylinders 4 bore mm (in.) 106 (4.17) stroke mm (in.) 127 (5.00) displacement l (cu in.) 4.5 (275) combustion system direct i...

  • Page 97

    4420 14th ave. Nw., seattle wa 98107 tel: (206) 789-3880 • 1-800-762-0165 • www.Northern-lights.Com northern lights and lugger are registered trademarks of northern lights, inc. © 2015 all rights reserved. Litho usa..