Northline Express 2200 Owner's Manual

Summary of 2200

  • Page 1

    Read and keep this manual for reference 45056 owner`s manual 2200 model insert us environmental protection agency phase ii certified wood insert verified and tested following ulc s627 and ul 1482 standards by: manufactured by : stove builder international inc.. 1700, léon-harmel, québec (québec) g1n...

  • Page 2: Introduction

    /1 introduction sbi inc., one of the most important wood stove and fireplace manufacturers in canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion a...

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    /2 table of contents introduction ..............................................................................................1 section 1.0 pre-installation requirements ..........................................................................4 1.1 masonry & zero clearance requirements .............

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    /3 northlineexpress.Com http://www.Northlineexpress.Com toll-free 1-866-667-8454.

  • Page 5

    /4 section 1.0 pre-installation requirements 1.1 masonry & zero clearance requirements the masonry fireplace must meet the minimum code requirements, or nfpa 211 or the equivalent for a safe installation. Contact your local building inspector for requirements in your area. An inspection of the firep...

  • Page 6

    /5 1.2 venting requirements the flue is a critical component to a satisfactory installation. Your osburn insert will attain its best performance if installed with a chimney that generates its own draft. The minimum requirement of a flue will be the installation of a flue connector (the liner must co...

  • Page 7: Section 2.0  Installation

    /6 section 2.0 installation clearances to combustibles (measured from insert body) north america sidewall (a) 17” (432mm) top facing (b) 14” (356mm) side facing (c) 10” (254mm) mantel (d) 22” (559mm) table 2.1 clearances figure 2.1 note: if side facing protrudes more than 1.5” (38mm) in front of fac...

  • Page 8

    /7 2.1.1 hearth requirements if the non-combustible hearth is flush with the floor, then the hearth must be 16” (406mm) in front of the fan housing (see figure 2.1.2). If the non-combustible hearth is a minimum of 4” (102mm) above the floor, then the hearth can be 6” (152mm) out from the fan housing...

  • Page 9

    /8 2. Where lesser clearances are desired, consult your local authority as regulations may vary regarding the use of clearance reducing devices. Listed wall and floor shields are available to reduce clearances, and most building codes provide information on materials which may be used to reduce clea...

  • Page 10

    /9 figure 2.2 figure 2.3 4. If lag-bolts and anchors are to be used to secure the insert, the hole locations should be marked with the unit in place. Remove the insert and locate the anchors. 5. Remove the faceplate panels from their box and assemble according to the following instructions. Northlin...

  • Page 11

    /10 2.5 air control plate, faceplate and fan assembly instructions 1. Place the faceplate panels with the finished side down on a flat, soft, non-abrasive surface. 2. Assemble the faceplate trim, attaching the mitered corners with the corner brackets. (see figure 2.5) 3. Line up the holes of the sid...

  • Page 12

    /11 figure 2.5 figure 2.6 figure 2.7 8. Fan is already attached to the unit at the factory with two tie straps to reattach fan to unit see (figure 2.7) northlineexpress.Com http://www.Northlineexpress.Com toll-free 1-866-667-8454.

  • Page 13

    /12 9. Cooktop is installed at the factory, shipping screw must be removed before installation of faceplates. (figure 2.8) 10. 10. Install faceplate (figure 2.7) with four hf47 (#10 x 3/8” sheet metal) screws supplied, ensuring the ¼” rod on the air control plate extension protrudes through the slot...

  • Page 14: Section 3.0  Operation

    /13 section 3.0 operation 3.1 safety information 1. This insert is designed for safe operation w hen b urning c ordwood o nly . Altering or modifying the unit or the installation without proper authorization will void the certification, warranty, and safety listing, and may result in a safety hazard...

  • Page 15

    /14 10. Never operate the insert with the door open, or cracked slightly open, except briefly during the lighting operation, and during refuelling. Leaving the door open continuously could seriously overheat the chimney and adjacent combustibles. Do not operate the insert if there is an abnormal air...

  • Page 16

    /15 common heating values of cordwood hardwoods million btu/cord softwoods million btu/cord birch 23.6 douglas fir 20.6 white oak 28.3 hemlock 17.1 alder 17.6 jack pine 18.4 table 3.1 3.2.1 simple wood moisture test add one large piece of wood to the top of an established fire. If it starts to burn ...

  • Page 17

    /16 6. Ideally the large kindling should be burned until a thick bed of red embers is obtained. At that point, add cordwood fuel and continue to operate the draft control wide open until the fire is well established. Once the firebox is hot, the draft control can be partially closed by moving the kn...

  • Page 18

    /17 3.5 maintaining the fire your osburn insert will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures...

  • Page 19: Section 4.0  Maintenance

    /18 section 4.0 maintenance 4.1 care and cleaning clean the insert frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the insert, glass or door when the unit is hot. Special care must be taken with gold surfaces in order to maintain the finish at its original brilli...

  • Page 20

    /19 c aution : o peration o f y our o sburn 2200 w ithout t he b affle m ay c ause u nsafe a nd h azardous t emperature c onditions a nd w ill v oid t he w arranty . Contact your local, municipal, state, or provincial fire authority for information on how to handle a chimney fire before there is any...

  • Page 21

    /20 4.4 baffle installation and brick notes 1. Stack the baffle boards (a) on top of the vermiculite boards (b) as shown in figure 3.4a . Figure 3.4a 2. Put them on the horizontal air duct (c) (see figure 3.4b). Afterwards, push them towards the bottom and sides so that they rest on the back of the ...

  • Page 22

    /21 3. Install the middle and rear secondary air tubes ensuring air holes face forward. Install the cotter pins as in fig 3.4. Figure 4.1 – baffle installation & removal northlineexpress.Com http://www.Northlineexpress.Com toll-free 1-866-667-8454.

  • Page 23

    /22 all firebrick and duraboard baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 3.3 for the firebrick layout. Install the side & back firebricks first...

  • Page 24

    /23 important notes: the air tubes are identified for placement as follows: front to back: tube no. 1 67 holes of .156” diameter tube no. 2 67 holes of .140” diameter tube no. 3 67 holes of .140” diameter tube no. 4 67 holes of .125” diameter figure 4.3 – secondary air tube replacement 4.6 fan maint...

  • Page 25

    /24 section 5.0 troubleshooting symptom possible cause corrective action i smoke in room 1. Down draft 1. Upgrade chimney 2. Chimney blocked 2. Clean chimney 3. Chimney damper shut 3. Open or remove damper 4. Baffle out of position 4. Correctly position baffle 5. New paint is curing 5. Refer to inst...

  • Page 26

    /25 section 6.0 specifications fuel type cordwood test standards ulc s628 (csa b366.2) & ul 1482 residential. As/nzs 4013:1999 when tested in accordance with as/nzs 4012:1999 heat output 11,717 – 30,437 btu/hr (at 63% default efficiency). Btu/hr output range will vary with usage depending on the typ...

  • Page 27

    /26 osburn limited lifetime warranty the warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill o...