NorthStar 165951 Owner's Manual

Manual is about: Portable Outdoor Use-Only, Power Take-Off (PTO) Generator

Summary of 165951

  • Page 1

    M165951g.2 owner’s manual instructions for installation/set-up, operation, servicing, & storage portable outdoor use-only, power take-off (pto) generator 7,200 watt continuous (7,800 watt surge) capacity can be used to power individual appliances plugged directly into the generator’s outlets, or as ...

  • Page 2

    Hazard signal word definitions 2.

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    Table of contents 3 hazard signal word definitions ................................................................................................. 2 about your generator ................................................................................................................. 4 specificatio...

  • Page 4: About Your Generator

    About your generator 4 thank you for purchasing your northstar pto generator! About your generator this pto-driven, portable generator is designed to provide up to 7200 watts of electrical power (7200 watts continuous, 7800 watts surge). Connected to your tractor’s power take-off (pto)*, the generat...

  • Page 5: Warranty Registration

    About your generator (cont’d) 5 you must follow all instructions and safety precautions presented throughout this manual. A summary of important safety information can be found at the end of the manual. Keep this manual for reference and review. Proper preparation, operation, and maintenance will re...

  • Page 6: Specifications

    Specifications – item #165951 6 specifications item number 165951 maximum output 7800 watts (w) continuous output 7200 watts (w) voltage 120 / 240 volt (v) phase single phase (4-wire) frequency 60.0 hertz (hz) power factor 1.0 minimum pto hp 14 hp at 540 rpm minimum operating torque 101.7 pound-foot...

  • Page 7: On-Product Warning Labels

    Safety label locations – item #165951 7 danger! Driveline guard, plus tractor and generator shields must be in place. Driveline guard must turn freely and independently on driveline. Accidental contact with rotating driveline will cause hair or clothing near rotating shaft to become rapidly entangle...

  • Page 8

    Machine component identification - item #165951g.2 8 figure 1 (ref 1-12) ref. Description ref. Description 1 alternator 9 filler/breather plug 2 grounding screw 10 implement shield 3 isomounts 11 fan vents 4 30a circuit breaker 12 mounting holes 5 120v receptacle 13 voltmeter 6 20a circuit breaker 1...

  • Page 9: Reference Guide

    Machine component identification – item #165951g.2 (cont’d) 9 reference guide reference 1 – alternator the generator head produces energy. Reference 2 – grounding screw use to ground the generator to a copper pipe or rod that is driven into moist soil. Reference 3 – isomounts reduces vibrations tran...

  • Page 10

    Power load planning & management 10 warning never exceed the rated wattage capacity of your generator. Overloading may cause serious damage to the generator and attached electrical devices, and may result in fire. Your generator must be sized properly to provide both the running and starting (surge)...

  • Page 11

    Power load planning & management (cont’d) 11 device running watts device running watts furnace fan (1/3 hp) 1200 (a) submersible pump (1-1/2 hp) 2800 (a) freezer 800 (b) submersible pump (1 hp) 2000 (a) hair dryer 1200 submersible pump (1/2 hp) 1500 (a) hand drill (1”) 1100 sump pump 600 (a) hand dr...

  • Page 12

    Installation / initial set-up 12 there are a number of important steps required to set up your generator for initial use. These steps are: steps for installation / initial set-up 1. Unpacking & delivery inspection. 2. Planning the power load to stay within the generator’s rated capacity. 3. Setting ...

  • Page 13

    Installation / initial set-up 13 2. Planning the power load plan your power load so that you do not exceed the generator’s rated capacity. See the “power load planning & management” section of this manual to review how to plan and manage power loads for the generator. 3. Set-up either as a building ...

  • Page 14

    Installation / initial set-up 14 if your generator is connected (running or not) when utility power is restored, your generator will be destroyed. It could also explode or cause fire. In addition to isolating your generator from the utility system, the transfer switch connects your generator to a li...

  • Page 15

    Installation / initial set-up 15 extension cords may be used to power devices that are located at a distance from the generator. However, use only ul-listed, outdoor-rated, grounded extension cords of the proper size. Additionally, if using the generator in damp or highly electrical conductive areas...

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    Installation / initial set-up 16 4. Select a suitable site before using the generator, you must select a suitable outdoor location for installation and operation of your generator. If you will be mounting the generator to a concrete slab, you must choose the location of the slab according to all the...

  • Page 17

    Installation / initial set-up 17 do not run the generator in close proximity to other heat-generating equipment, such as another generator. The combined heat that is generated may raise air temperature in the immediate area and there will not be adequate cooling ventilation. Do not allow debris to a...

  • Page 18

    Installation / initial set-up 18 5. Mounting the generator this generator must be securely mounted on a reinforced concrete slab or a pto generator trailer before it is connected to your tractor’s pto.* this will prevent the generator from flipping due to the rotational torque of the pto. The slab o...

  • Page 19

    Installation / initial set-up 19 mounting to a concrete slab if you will be using the generator in a permanent location, you may mount the generator to a reinforced concrete slab. 1. Choose a location for the slab that is as close to the load as possible (to minimize voltage drop) and which also mee...

  • Page 20

    Installation / initial set-up 20 6. Grounding the generator always ensure the generator is properly grounded to prevent electrical shock. You must always ground the generator by the following method when using the generator as a portable electrical source: 1) drive a ¾” or 1” copper pipe or rod into...

  • Page 21

    Operation 21 once you have set up your generator for use, it is time to start your generator. The following are the procedures necessary for safe, successful operation of your generator. Operation procedures 1. General safety rules for operation 2. Preparing for operation 3. Connecting to the tracto...

  • Page 22

    Operation (cont’d) 22 adjusting / repairing. Always turn off generator and remove pto driveline before working on the generator.Always discharge the capacitor before working on the generator head to prevent electrical shock. (see maintenance & repair section of this manual for instructions on how to...

  • Page 23

    Operation (cont’d) 23 generator outdoors and away from air intakes. Never run tractor and generator inside any enclosed or semi-enclosed spaces, including homes, garages, basements, sheds, boxes, pick-up truck beds, rvs, or boats. These spaces can trap poisonous gases, even if you run a fan or open ...

  • Page 24

    Operation (cont’d) 24 3. Connecting to the tractor follow the instructions in this section to connect the generator to the tractor’s pto via a driveline shaft (purchased separately). Acquire pto driveline shaft acquire a synchronized 1-3/8”, 6 spline pto driveline rated at 24 hp minimum. A suitable ...

  • Page 25

    Operation (cont’d) 25 2. Ensure that the tractor pto is disengaged and the tractor is turned off. 3. Connect one end of the pto driveline shaft to the generator’s input shaft. 4. Connect the other end to the tractor pto stub. Warning: make sure pto driveline shaft is securely locked at both ends. Un...

  • Page 26

    Operation (cont’d) 26 5. Connecting loads you will want to be careful when connecting loads so as not to overload the generator, especially if you are powering devices with motors that require a higher starting power load. Instructions are provided below for connecting loads when you are using the g...

  • Page 27

    Operation (cont’d) 27 warning: the generator must be run at the correct speed in order to produce the proper electrical voltage and frequency. Failure to do so could result in damage to equipment powered by the generator and possible injury to the individual. Note: all engines have a tendency to slo...

  • Page 28

    Operation (cont’d) 28 6. Stopping stop the generator using the following steps: 1. Disconnect all loads to generator. (never reduce throttle with electrical loads connected. Damage to generator and loads will occur.) 2. After all loads are disconnected, slowly reduce pto speed to a minimum and then ...

  • Page 29

    Maintenance & repair 29 inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps. Warning always shut off the engine, remove pto driveline and discharge the capacitor before cleaning, adjus...

  • Page 30

    Maintenance & repair (cont’d) 30 2. Change oil every year: a. Drain oil from gearbox (drain plug is underneath gearbox). B. Replace drain plug. C. Refill with sae 90w gear oil. Refill so that oil level is even with the red dot. Important: under long, continuous-run operating conditions, be prepared ...

  • Page 31: Troubleshooting

    Troubleshooting 31 troubleshooting problem possible causes possible remedies voltage too low a) tractor throttle set too low b) generator is overloaded a) increase tractor rpms. B) reduce the load (see power load planning & mgt. Section of this manual). Circuit breaker trips a) defective load connec...

  • Page 32

    Summary of important safety information for operation 32 this section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your generator. Warning carefu...

  • Page 33

    Summary of important safety information for operation (cont’d) 33 isolate connection to building’s electrical circuit. Never plug the generator directly into a wall outlet. Any connection to a building’s electrical system must isolate the generator from utility power via an ul-approved transfer swit...

  • Page 34

    Summary of important safety information for operation (cont’d) 34 protect sensitive electronics. Some electronic equipment, such as computers and audio/video equipment, can be damaged by small fluctuations in the flow of power. Use a surge suppressor for any voltage-sensitive electronic equipment yo...

  • Page 35

    Pto generator exploded view rev – g.2 35 item part# description qty item part# description qty 1 39138 control box top 1 27 38276 bearing 1 2 38541 northstar decal 1 28 780143 rotor securing stud 1 3 31727 voltmeter 1 29 307479 diode 2 4 779781 warning decal 1 30 307481 varistor 2 5 82070 1/4- 20 x ...

  • Page 36

    Wiring diagram rev – g.2 36 ref # part # description qty 1 31736 120v 20a duplex receptacle (nema 5-20r) 1 2 30643 20a circuit breaker 2 3 31005 circuit breaker, 30a 1 4 777130 mounting clip 4 5 306422 l14-30r receptacle 1 6 39061 lead wire (v-) 1 7 39056 wire harness (b1, b4, g, g1, g2, w2, w3, w4,...

  • Page 37

    Pto gearbox exploded view rev – g.2 37 item part# description qty item part# description qty 1 bp2009168109 housing 1 14 bp8575378000 pin, 8x20mm 2 2 n/a order gear box #38890 1 15 bp8600103000 cap 3 3 n/a order gear box #38890 1 16 bp8600142000 breather plug, 3/8” 1 4 bp2009169246 flange 1 17 bp860...

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  • Page 39: Limited Warranty

    Limited warranty 39 dear valued customer: the northstar product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a northstar product, you show a desire for quality and durability. Like al...

  • Page 40

    40 manufactured by northern tool + equipment co., 2800 southcross drive west p.O. Box 1499 burnsville, mn 55337-0499.