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- Taurus Dual 100
- Installation, use and maintenance manual
Nova Florida Taurus Dual 100 Installation, use and maintenance manual
Summary of Taurus Dual 100
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Pressurised steel boiler installation use and maintenance ist 04 c 235 - 03 taurus dual taurus dual hr en.
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2 dear customer, thank you selecting our company and choosing to purchase our products. We invite you to carefully read these instructions for correct installation, operation and maintenance of the above-mentioned products. Important in accordance with standard installation regulations, we inform th...
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3 general information for installation and maintenance personnel and for the user this instruction manual is an integral and essential part of the product and must be given by the installer to the user who must look after it for future consultation. This manual must accompany the product in the case...
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4 contents information 2 general information for installation and maintenance personnel and for the user....................................................... .............3 1. User instructions ...........................................................................................................
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5 1. User instructions 1.1. Control panel 9 8 5 4 11 10 1 3 15 14 13 18 1. Space for programming clock (optional) or for thermoregulation control unit (optional) a thermoregulation control unit (optional) or a programming clock (optional) can be inserted here to programme the times for switching the...
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6 correspondence of indicator lights with boiler status light 11 light 3 light 4 light 5 light 8 switch 11 on „0” or loss of power off off off off off switch 11 on „i” green n.A. N.A. N.A. N.A. Burner powered green n.A. N.A. Off yellow request for dhw active (1) green yellow off off yellow request f...
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7 1.2. Boiler operation refer to table 1 for boiler operation status indicators. 1.2.1. Switching on note see also point 3.3 and sub-sections. • check the value of the water pressure in the system: - maximum pressure 6 bar – 600kpa; - minimum pressure 0.8÷1 bar, 80-100 kpa; • open the fuel tap. • po...
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8 2. Technical characteristics and dimensions 2.1. Technical characteristics these boilers are steel, pressurised, horizontal cylindrical type, with flame reversing process in the furnace and a third combustion flue pass. They may be used for heating water to a temperature not exceeding boiling poin...
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9 2.2. Dimensions Ø b ØØ c 241 model h h1 h2 h4 h6 h10 l l2 p p2 p3 p4 p5 p6 Øb Øc n1 n2 n3 n4 n5 n6 n8 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm dn/in dn/in dn/in dn/in dn/in in in 70 - hr 70 1030 855 415 911 415 54.5 750 700 994 630 413 240 402 200-250 130 200 50 50 1” 1” - 1/2” 1/2” 80 - hr...
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10 Ø c Ø c ØØ b 1400 – 3500; hr 1400 – 3500 model h h1 h2 h6 h10 l l2 p p2 p3 p4 p5 p6 Øb Øc n1 n2 n3 n4 n5 n6 n8 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm dn/in dn/in dn/in dn/in dn/in in in 1400 - hr 1400 1746 1630 880 880 150 1470 1270 2886 2300 831 1300 755 350-400 320 400 150 150 1” 1”1/4 1”...
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11 2.3. Technical data model heat output heat input effi- ciency at 100% load efficiency class max. G20 gas con- sumption max. G30 gas con- sumption max. G31 gas con- sumption max. Flue gas capacity min. Heat output min. Heat input efficiency at 30% load min. G20 gas con- sumption min. G30 gas con- ...
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12 model heat output heat input effi- ciency at 100% load efficiency class max. G20 gas con- sumption max. G30 gas con- sumption max. G31 gas con- sumption max. Flue gas capacity min. Heat output min. Heat input efficiency at 30% load min. G20 gas con- sumption min. G30 gas con- sumption min. G31 ga...
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13 3. Instructions for the installer 3.1. Installation regulations the boiler is designed in compliance with rules and regulations enforced in the country indicated on the technical data plate. The installation in a different country may be a source of danger for people, animals and property. 3.2. I...
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14 3.2.3. Hydraulic connections 3.2.3.1. Thermal hot water system with closed expansion vessel furnace output ≤ 300.000 kcal/h – pressure 6 bar (fig. 4) the generator must be equipped with: a - safety valve b - expansion vessel (connected with a ≥ 18 mm diam. Duct) c - regulation thermostats d - saf...
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15 3.2.4. Air intake / flue gas system the boilers are built with an open combustion chamber and are designed to be attached to a chimney. The combustion air is taken directly from the environment in which the boiler is installed. The burner needs air for the combustion of solid or liquid fuel. Ther...
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16 3.3. Electrical connection the electrical connections of a thermal system designed only for the heating of buildings is subject to numerous legal regulations of a general and specific nature for the individual types of applications or fuel. It is therefore necessary to comply with local standards...
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17 3.3.2. Connection examples for riello burners ib r b r b r p r b r ib r b r p r b r b r ib r b r p r b r p r ib r fig. 7 1 2 3 4 type of burners listed: 1 - gas burners rs70, rs100, rs130 2 - gas burners gas p/m, gas 9 p/m, gas 10 p/ m 3 - diesel oil burners rl70, rl100, rl130 4 - diesel oil burn...
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18 3.4. Door opening reversal procedure should it be necessary to reverse the door opening direction, proceed as follows: 1. Exchange the external nut (or bush) of a hinge with the diametrically opposite closing bush. Then secure the cone on the hinge side to the door with the internal nut. 2. Repea...
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19 4. Assembly 4.1. Boiler housing panels for taurus dual and taurus dual hr 70÷400 (fig. 9) a) wrap the glass wool around the boiler body, ensuring that the bulb-carrying holders (p) located on the right-hand side remain visible. B) lead the burner-control panel connection cables through the holes ...
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20 4.2. Boiler housing panels for taurus dual and taurus dual hr 500÷1300 (fig. 10) a) wrap the glass wool around the boiler body, ensuring that the bulb-carrying holders located on the right-hand side remain visible. B) lead the burner/control panel connection cables through the holes present on th...
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21 4.3. Boiler housing staves 1) wrap the insulation material around the body of the boiler and secure it with the cable ties provided (see pic. 11). Schema di chiusura della reggia in plastica per fissaggio della lana sul fasciame della caldaia fig. 11 2) prepare the staves by placing the 4 locking...
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22 note: the crossbar shown in the picture, if included, should be positioned between the two square tubes to support the staves. Fig. 14 4) insert the previously prepared staves between the uprights and crossbars as shown in picture 15. Fig. 15 5) after all staves are positioned, assemble the casin...
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23 6) the control panel supplied with the boiler must be mounted on the support provided in the kit and attached to the front crossbar of the boiler. Pass the cable through the opening shown (see fig. 17). Fig. 17 if the kit includes the staves for the panel (completed with mounting holes and openin...
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24 5. Start-up important before start-up, fully insert the flue gas agitators, taking care that they are pushed inside by at least 100 mm. 5.1. Preliminary checks before starting-up the boiler check that • the plate data corresponds with the electrical power, hydraulic and liquid or gas fuel supply;...
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25 6. Operation the heating system must be suitably operated so as to ensure optimal combustion with reduced atmospheric emissions of carbon dioxide, unburnt hydrocarbon and soot, as well as to avoid damage to persons or property. Guideline combustion values: fuel %co 2 flue temperature % co gas 10 ...
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26 the temperature gap between flow and return must not exceed 15°c in order to avoid thermal shocks to the boiler structure. The return temperature must not exceed 55°c so as to protect the boiler from corrosion due to condensation of flue gases on surfaces which are too cold. For this reason, it i...
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27 a quick clean of the product can be performed by opening the front door only, removing the agitators and brushing the pipes with the brush provided. This operation should be repeated at least once a month during periods of activity of the generator and is intended to avoid combustion residues fro...
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28 8. Declaration of conformity.
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29.
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31.
Page 32: Assembly Instructions
32 assembly instructions for the boiler control panel.
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33 how to assemble the control panel fig. 21 shows the support used to fix the control panel to the boiler. The openings in the bottom (a) and the rectangular one in the side (c) (in case when used with a bracket) can be used for passing the capillary tubes through. In case of need, additional side ...
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34 how to assemble the control panel • how to remove the satellite cap to remove the satellite cap (a), remove the securing screws (c) first, then fix the control panel (b) onto the boiler as shown below. Fig. 22 a c b c • how to assemble the control panel plate fix plate (a) onto the support (b), p...
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35 openings for m5 screws fig. 24 • how to position and secure the support position the support on the pre-mounted boiler panel as shown in the following diagrams, making sure the holes in the support align with those in the panelling. Secure the support with self-drilling screws, as shown in fig. 2...
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36 fig. 26 support centring openings for other models fig. 27 openings for self-drilling screws.
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37 • how to mount the complete control panel remove the right-hand panel of the boiler and make the electrical connections. Fig. 28 mount the satellite cap and the right-hand panel as shown in fig. 29. Fig. 29.
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38 • how to mount the complete control panel with the support (taurus dual and taurus dual hr 1400÷3500 kw) fixing the control panel (together with the support and the bracket assembly) must be done in four stages: 1) perform the preliminary operations shown in figs. 22, 23 and 24; arrange for the e...
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39 fig. 33 control panel fixing fig. 32 openings for capillary tubes d e c fig. 34 Ø c Ø c ØØ b control panel fixing.
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Uf f. Pubb. Fondital ist 04 c 235 - 03 aprile 2014 (04/2014) fondital s.P.A. Via cerreto, 40 25079 vobarno (brescia) italy tel. +39 0365 878.31 - fax +39 0365 878.304 e mail: info@fondital.It www.Novaflorida.It the manufacturer reserves the right to modify the products as it deems necessary and usef...