Summary of Z01B
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Tm ® assembly instructions.
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2 i o’donnell history 2 2 2 ii warranty • o’donnell ® guarantees this kit to be free from defects in both material and workmanship at the date of purchase. O’donnell will warranty this kit for 90 days after the purchase date. O’donnell will repair or replace, at no charge, the incorrectly made part....
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3 iii safety precautions 3 3 3 iv general building tips use care and good sense at all times when operating this radio controlled buggy. Failure to use this vehicle in a safe, sensible manner can result in injury or damage to property. You and you alone must insure that the instructions are carefull...
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4 4 4 4 v required accessories servo high torque steering servo 5-cell receiver hump pack tire inserts header & pipe tires engine receiver transmitter.
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5 5 5 5 vi required tools & track equipment threadlock ca tire glue diff, shock & air filter oils 1.5mm hex wrench 2.0mm hex wrench 2.5mm hex wrench hobby knife glow plug ignitor fuel bottle flywheel wrench body scissors fuel 4-way wrench clutch tool glow plug (and spares).
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6 1 diff housing hardware 6 6 6 2 diff planetary gears hardware make sure the fl at spots on the planetary gear shafts interlock when installing. Make sure the bearing is fully seated on the diff housing. Apply grease in the groove and a light fi lm of grease on the shaft of all outdrives. Front/rea...
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7 3 spur/diff gears hardware 7 7 7 4 diff oil hardware fill the diff until the planetary gear shafts are completely covered with diff oil. When using heavy oils, you need to allow the oil to settle and add oil if necessary. Do not overfi ll! (note: see set-up sheet for recommended diff oils.) finish...
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8 5 center diff mounts hardware 8 8 8 6 mount the center diff hardware 3x6mm fh screw 4x12mm fh screw brake pad bolt large small 3x6mm fh 4x12mm fh 4x12mm fh (x2) (x4) (x4) front line up brake disc notch. 16.75mm 2 2 important! Important! The grooves for the diff bearings face inward. Make sure the ...
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9 9 9 7 brake actuator & fuel filter mount hardware install the brake actuator rods into the brake actuators and secure them with 3mm set screws before installing the upper plate. The angled side of the brake actuator faces the brake plate. Front important! Important! Mount the fuel fi lter mount to...
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10 8 rear diff joint hardware 10 10 10 9 rear diff housing hardware use the included shims to space gears properly in the diff case. Adjust the gear mesh for smooth rotation without excessive play. The number of shims needed, and the side on which they must be placed, may vary. Important! Important!...
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11 10 rear shock tower hardware 11 11 11 11 rear outdrives hardware refer to the setup sheets for droop settings. Left right make sure the bearings are fully seated in the hub. Use the shorter universals for the rear. Secure the axle pin in the drive hub using the 5mm set screw. Th re ad lo ck 4x14m...
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12 12 rear upper link hardware 12 12 12 13 wing mount hardware th re ad loc k th re ad loc k 3x25mm bh screw 3x6mm bh screw 3mm washer outer lower rear hinge pin 3mm lock nut 3x18mm sh screw 3x10mm bh screw 3x25mm fh screw 3mm countersunk washer 4x20mm fh screw 4x20mm fh (x2) (x2) (x2) (x2) (x4) (x2...
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13 14 rear swaybar hardware 13 13 13 15 rear swaybar links hardware make sure the swaybar links are set at equal distances from the end of the swaybar. Install the swaybar bushings onto the swaybar. The swaybar goes over the axles. 2.5x8mm sh screw 3x16mm bh 3x25mm sh 3x25mm sh 4x30mm bh (x4) 4x10mm...
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14 16 rear suspension hardware 14 14 14 17 rear chassis brace hardware th re ad lo ck make sure the rear bumper is installed before installing these screws. Position the gasket between the gearbox and chassis. Make sure the tabs on the bottom of the gearbox key into the chassis. Install a 2mm dogbon...
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15 18 front diff housing hardware 15 15 15 19 front shock mounts hardware make sure the bearings are fully seated in the diff housing. Threadlock thre adlo ck th re ad lo ck 5x5mm set screw 4x4mm set screw 4x16mm bh screw 4x40mm fh screw diff shim pinion shaft shim 4x14mm fh screw hardware 8x16mm be...
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16 16 16 16 21 left & right front steering blocks hardware make sure the bearings are fully seated in the steering blocks. Note: the front universals are longer than the rear. Th re ad loc k 8x16mm bearing 4x10mm bh screw wheel hub pin 5x5mm set screw 20 front shock tower hardware 4x14mm fh screw 3x...
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17 22 front suspension hardware th re ad loc k 4mm lock nut 4x4mm set screw 3x6mm bh screw outer lower front hinge pin 17 17 17 23 front upper links hardware make sure to use the correct part. Note the direction. Actual size 3x25mm bh screw 3x10mm bh screw 3x10mm fh screw 3mm lock nut standard rod e...
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18 18 18 24 steering assembly thre adlo ck hardware note the direction of the arms. Trim this edge if there is interference at full steering. Standard rod end ball 3x16mm fh screw 6x10mm bearing shock end ball 3x14mm fh screw 3mm lock nut 4x8mm fh screw 3x16mm bh screw 3x16mm fh 3x16mm bh 3x14mm fh ...
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19 25 front chassis brace hardware 19 19 19 26 front end threadlock threadlock thre adlo ck make sure the tabs on the bottom of the gearbox key into the chassis. 3x16mm bh 3x16mm bh 3x8mm fh 3x8mm fh screw (x2) standard rod end ball (x2) 3x16mm bh screw (x2) make sure the dogbone is placed under the...
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20 27 front swaybar install the correct swaybar bushings onto the swaybar. The swaybar goes over the axles. 5 hardware 2.5x8mm sh screw (x4) important! Important! There are three sizes of swaybars and swaybar bushings. Be sure to use the correct bushing with its corresponding swaybar. Front swaybar ...
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21 21 21 21 30 steering servo hardware 90° 3x6mm fh screw 3mm countersunk washer 3x16mm fh screw (x2) (x4) (x4) note orientation of the servo. (servo included with radio system.) included with radio system. Servo type spline adapter spacer airtronics ® /sanwa ...........23t ............. 2mm* futaba...
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22 31 throttle servo hardware 22 22 22 32 on/off switch hardware 3mm countersunk washer 3x16mm fh screw 2x8mm sh screw (x4) (x4) (x4) servo type spline adapter spacer airtronics/sanwa ............23t ............. 2mm* futaba/duratrax ..............25t ............. 2mm* hitec/hobbico .................
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23 33 servo tray posts hardware 23 23 23 34 servo tray hardware 3x8mm fh screw 3x8mm fh screw 3x10mm fh screw 3x8mm fh 3x8mm fh 3x10mm fh (x6) (x2) (x2) thre adlo ck thre adlo ck thre adlo ck threadlock 8 8.
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24 24 24 24 24 24 35 servo linkages hardware 3x14mm bh 3x14mm bh screw (x1) shock ball end (x1) 3mm lock nut (x1) 3x10mm bh screw (x1) 3x3mm set screw (x6) pivot a pivot b 19.25mm 2mm brake linkages 37.5mm 2mm throttle linkage pivot a pivot b lightly tighten both screws. Make sure the pivots can mov...
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25 25 25 25 37 fuel tank hardware make sure the posts key into the chassis. Note the direction of the fuel tank. 3x18mm fh screw 3x14mm fh screw 3mm countersunk washer 3x14mm fh 3x18mm fh 3x18mm fh (x2) (x2) (x2) 36 receiver hardware 3x6mm bh screw (x1) secure the antenna tube to the radio box using...
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26 38 side guards hardware 3x10mm fh screw (x6) 26 26 26 39 tuned pipe mount hardware 4x4mm set screw 4x12mm fh screw (x1) (x1) depending on which pipe and header used, you may need to cut the end of the pipe mount wire to fi t. 9 9 threadlock threadlock.
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27 40 engine mount hardware 4x12mm fh screw 4x10mm sh washer screw 4mm lock nut 4x12mm fh 4x12mm fh 4x10mm sh w asher 4x10mm sh w asher 4x12mm fh 4x12mm fh (x4) (x4) (x4) 27 27 27 41 flywheel thre adlo ck threadlock 9 10 engine sold separately! Engine sold separately! Important! Important! Use threa...
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28 28 28 28 43 header & pipe 42 clutch hardware clutch shim 3mm sh screw with washer 5x10mm bearing (x2) (x4) (x1) shim the clutch bell to allow minimal end play. 10 header and pipe assembly header and pipe assembly sold separately! Sold separately!.
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29 44 engine installation hardware 3x14mm sh screw (x4) 29 29 29 45 throttle linkage snap the throttle linkage ball end onto the carb arm. Place a strip of paper between the spur and clutch bell to help properly set the gear mesh. Once the gear mesh is set, remove the paper. Th re ad lo ck 10
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30 30 30 30 47 shock body assembly hardware rear (long) x 2 front (short) x 2 note: be sure to install the long shaft into the long body and the short shaft in the short body. Be careful not to damage the shock shaft when installing the shock ends. X 4 shock end ball (x4) 11mm shoc k wrench 15mm sho...
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31 48 shock oil sh oc k o il shock oil sh oc k o il shock oil slo wl y! Slo wl y! Fill the shock body with shock oil (with shock shaft fully extended, oil level should be just below the top of the shock body). Gently work the shaft up and down in the shock body to allow the air bubbles to work out o...
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32 32 32 32 51 front shock installation hardware 3x20mm bh screw (x2) 3mm lock nut (x2) 3mm washer (x2) 50 shock boot and spring be careful not to tear the shock boots during installation. Install the shock boot over the shock end and secure it in place on the shock body. Gently work the shock end o...
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33 33 33 33 53 fuel tubing install fuel tubing as shown, making sure it is not close to any moving parts or kinked. (fuel tubing not included.) 52 rear shock installation hardware 3x20mm bh screw (x2) 3mm lock nut (x2) 3mm lock nut (x2) the washer side of the shock bushing faces toward the shock tow...
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34 34 34 34 55 wing installation 54 air filter hardware secure the air fi lter to the carb with one of the included tie straps. 3x8mm bh screw (x1) 12 13 important! Important! Place the inner element into a small plastic bag and soak with air fi lter oil (not included). Work the oil into the element...
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35 56 tire and wheel installation hardware wheel nut (x4) tires and inserts sold separately. 35 35 35 57 body 14 trim body as shown..
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