Obico Patriot 25E Operator's Manual - Table of Contents

Summary of Patriot 25E

  • Page 1

    © 2002 ibico. All rights reserved. Do not duplicate without written permission. Part number : 930 - 076a.

  • Page 2

    The information in this publication is provided for reference and is believed to be accurate and complete. Ibico is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not ...

  • Page 3: Table of Contents

    Page i © 2002 ibico operations manual patriot 25e table of contents 1.0 safety 1.1 explanation of symbols 1-1 1.2 general rules of safety 1-1 1.3 labels 1-2 figure 1.3.1 safety label placement 1-3 2.0 warranty 2.1 limited warranty 2.1 2.2 exclusions to the warranty 2-1 3.0 specifications 3.1 film ca...

  • Page 4

    Page ii © 2002 ibico operations manual patriot 25e 8.0 recommended spares 8.1 spare parts list 8-1 9.0 illustrated parts 9.1 parts list 9-1 9.2 illustrations 9-4 p25e-001 slitter assembly 9-4 p25e-002 covers and table assembly 9-5 p25e-003control panel assembly 9-6 p25e-004 cover and film shaft asse...

  • Page 5: 1.0 Safety

    Operations manual patriot 25e © 2002 ibico page 1-1 1.0 safety caution:do not attempt to operate your patriot 25e laminator until you completely read and understand this operations manual. Your safety, as well as the safety of others, is important to ibico. This section contains important safety inf...

  • Page 6

    Operations manual © 2002 ibico page 1-2 patriot 25e warning:never use this machine for any other purpose than its intended design and function. Warning:do not make any modifications to this laminator. Unauthorized changes will void your warranty and may cause extensive repairs or create poor output ...

  • Page 7

    Operations manual patriot 25e © 2002 ibico page 1-3 figure 1.3.1 safety label placement sharp knife – the safety label below means that you could cut yourself if you are not careful. Cuidado ! Attention ! Caution ! Warnung ! Navaja filosa. Mantener manos y dedos a distancia. Lame coupante. Tenir mai...

  • Page 8

    Operations manual © 2002 ibico page 1-4 patriot 25e this page intentionally left blank..

  • Page 9: 2.0  Warranty

    © 2002 ibico operations manual patriot 25e page 2-1 2.0 warranty ibico warrants the equipment to be free from defects in material and workmanship for a period of 90 days for parts and labor from the date of installation. This warranty is the only warranty made by ibico and cannot be modified or amen...

  • Page 10

    © 2002 ibico operations manual page 2-2 patriot 25e this page intentionally left blank..

  • Page 11: 3.0 Specifications

    © 2002 ibico page 3-1 operations manual patriot 25e 3.0 specifications this section provides specific information regarding the laminator. Any specification not provided must be requested from ibico. 3.1 film capacity width - 27 inches (68 cm) gauge - 1, 1.5, & 3 mil core - 1 in & 2-1/4 in. (2.54 & ...

  • Page 12

    Operations manual © 2002 ibico page 3-2 patriot 25e 32.5 in. (83 cm) 12 in. (31 cm) 21 in. (53 cm) figure 3.5.1 patriot 25e.

  • Page 13: 4.0 Installation

    © 2002 ibico page 4-1 operations manual patriot 25e 4.0 installation this section will guide you through the installation process of the laminator. Information:shipping damage should be brought to the immediate attention of the delivering carrier. 4.1 setting up the laminator 1. Place the patriot 25...

  • Page 14

    Operations manual © 2002 ibico page 4-2 patriot 25e 4.2 know your laminator this section will assist you in understanding what and where items are when referred to in this manual. Control side front rear drive side control panel feed table safety shield cabinets feed guide table interlock latch heat...

  • Page 15: 5.0 Operation

    © 2002 ibico page 5-1 operations manual patriot 25e 5.0 operation this section covers the components of the laminator, the control panel, the feed table, supply shaft, film alignment, film loading and threading, film tension, starting an application, speed guide, helpful hints and important points t...

  • Page 16

    © 2002 ibico page 5-2 patriot 25 e operations manual (8) pull rollers: the pull rollers, located at the back of the laminator, are motor driven. They simultaneously pull the film and improve the quality of the laminated item. (9) rear slitter: used to cut the film web where it exits the rear of the ...

  • Page 17

    © 2002 ibico page 5-3 operations manual patriot 25e 5.2 control panel refer to figure 5.2.1 (1) power: this light illuminates when power to the laminator is “on”. If this lamp is not lit, no power to the laminator is being supplied. (2) heat: illuminates when the laminator is first turned on and whe...

  • Page 18

    © 2002 ibico page 5-4 patriot 25 e operations manual 5.3 feed table to remove 1. Lift the safety shield to its full upright position. 2. Slide the feed table interlock latch to the right. 3. Lift the rear of the table (the rounded side) upwards and then away from the laminator. Raise safety shield l...

  • Page 19

    © 2002 ibico page 5-5 operations manual patriot 25e 5.6 adjusting film tension proper film tension, known as brake tension, is the minimum amount of tension required to eliminate wrinkles in the finished item. The film tension is set at the factory. Periodic adjustments should not be necessary unles...

  • Page 20

    © 2002 ibico page 5-6 patriot 25 e operations manual this page intentionally left blank..

  • Page 21: 6.0 Applications

    © 2002 ibico page 6-1 operations manual patriot 25e 6.0 applications the patriot 25e will accommodate rolls of film on a 1 in. (2.54 cm) and 2-1/4 in (5.72 cm) cores. This section covers how to load and thread film and start an application. A speed guide, helpful hints and important points to rememb...

  • Page 22

    Operations manual © 2002 ibico page 6-2 patriot 25e 7. Move the lower idler into the locked position. 8. Pull the upper laminating film down over the upper idler and drape over the heat rollers. 9. Slide the feed table under the draped film from the lower supply roll and replace the feed table ensur...

  • Page 23

    © 2002 ibico page 6-3 operations manual patriot 25e 6.2 starting an application caution:ensure the safety shield is in the fully closed position and the feed table is properly installed with the table interlock latch in position. 1. Turn the laminator on by pushing on/off to the “i” position. 2. The...

  • Page 24

    Operations manual © 2002 ibico page 6-4 patriot 25e 6.3 speed guide the following chart provides general guidelines for proper speed settings to use on certain materials and laminating film combinations. Information: different settings may become necessary as the warm up time, lamination time and ma...

  • Page 25

    © 2002 ibico page 6-5 operations manual patriot 25e 6.4 helpful hints good consistent lamination is a result of combining proper heat, speed, tension and dwell time. Dwell time is the amount of time the material to be laminated is compressed between the heat rollers and is controlled by the speed of...

  • Page 26

    Operations manual © 2002 ibico page 6-6 patriot 25e caution:do not stop the laminator before an item has completely exited the pull rollers. Even a momentary stop will cause a dwell line (heat line) on the laminated item. Information: wrinkles may result if an attempt is made to reposition an item o...

  • Page 27: 7.0 Maintenance &

    © 2002 ibico operations manual patriot 25e page 7-1 7.0 maintenance & troubleshooting ibico laminators require minimal maintenance. However, regular maintenance is essential to keep any piece of precision machinery at peak performance. A maintenance schedule and a section of procedures are included ...

  • Page 28

    © 2002 ibico operations manual page 7-2 patriot 25e 7.3 troubleshooting as an operator, you can perform some basic troubleshooting before contacting your local service representative. Warning:never remove the cabinets in attempt to troubleshoot the laminator. You may cause damge to other components ...

  • Page 29

    © 2002 ibico operations manual patriot 25e page 7-3 symptom • power lamp does not illuminate when on/ off isin the on position. • heat rollers do not turn. • laminated items exhibit wrinkles. • adhesive deposited on the heat rollers. • unsatisfactory adhesion of laminate. Possible cause laminator no...

  • Page 30

    © 2002 ibico operations manual page 7-4 patriot 25e this page intentionally left blank..

  • Page 31: 8.0 Recommended Spares

    © 2002 ibico operations manual patriot 25e page 8-1 8.0 recommended spares 8.1 spare parts list part # item description quantity drawing ref. 613050221 rear slitter blade 1 p25e-001 604022032 table guide knob 2 p25e-002 706011113 control panel board 1 p25e-003 705200201 infrared sensor 1 p25e-005 61...

  • Page 32

    © 2002 ibico operations manual page 8-2 patriot 25e this page intentionally left blank..

  • Page 33: 9.0 Illustrated Parts

    © 2002 ibico operations manual patriot 25e page 9-1 9.0 illustrated parts warning: illustrated parts drawings are to be used only for ordering parts. They should not be used to perform repair work yourself. Contact your local service representative for service. The parts list is in muneric order. Th...

  • Page 34

    © 2002 ibico operations manual page 9-2 patriot 25e part # item description qty unit 604036135 rear cover (up) 1 ea 604036136 rear cover (low) 1 ea 604036137 roller cover cap 1 ea 604036138 front table 1 ea 604037011 h/r roller hook 2 ea 604037021 1 in. Core grippers 4 ea 607040556 h/ roller 2 ea 60...

  • Page 35

    © 2002 ibico operations manual patriot 25e page 9-3 part # item description qty unit 701104803 t/s truss head 2 class t3.0 th 6 ea 701106603 set screw hexagon socket 2 ea 701110101 nut 2 ea 701110104 nut 2 ea 703010111 rubber foot 4 ea 703010211 wire protection ring 2 ea 703010332 holder 4 ea 703020...

  • Page 36

    © 2002 ibico operations manual page 9-4 patriot 25e manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawing...

  • Page 37

    © 2002 ibico operations manual patriot 25e page 9-5 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawing...

  • Page 38

    © 2002 ibico operations manual page 9-6 patriot 25e manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawing...

  • Page 39

    © 2002 ibico operations manual patriot 25e page 9-7 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawing...

  • Page 40

    © 2002 ibico operations manual page 9-8 patriot 25e manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawing...

  • Page 41

    © 2002 ibico operations manual patriot 25e page 9-9 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawing...

  • Page 42

    © 2002 ibico operations manual page 9-10 patriot 25e manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawin...

  • Page 43

    © 2002 ibico operations manual patriot 25e page 9-11 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawin...

  • Page 44

    © 2002 ibico operations manual page 9-12 patriot 25e manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawin...

  • Page 45

    © 2002 ibico operations manual patriot 25e page 9-13 manufacture or for any other purpose without written copied or disclosed in whole or in part, or used for for engineering information only and shall not be reproduced, gbc pro-tech claims proprietary rights to the material disclosed on this drawin...

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    © 2002 ibico operations manual page 9-14 patriot 25e this page intentionally left blank..