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Oce Arizona 440 GT User Manual

Manual is about: Océ Arizona 400 Series

Summary of Arizona 440 GT

  • Page 1

    Océ display graphics systems user manual océ arizona 400 series océ arizona 440, 460, 480 gt/xt, revision b.

  • Page 2

    Copyright © 2013, océ all rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from océ. Océ makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied war...

  • Page 3: Contents

    Contents chapter 1 introduction.......................................................................................... 7 preface........................................................................................................................ 8 product compliance...............................

  • Page 4

    How to install the onyx printer driver.................................................................. 83 how to manage print jobs...................................................................................... 86 daily start-up and shut-down - start-up procedure................................

  • Page 5

    Configure onyx software for white ink / varnish............................................. 160 how to prepare white ink/varnish print jobs..................................................... 162 select the best workflow.................................................................................

  • Page 6

    How to change ink filters - how to change an ink filter ............................ 254 how to change ink filters - how to bleed an ink filter ......................... 258 how to change ink filters - final steps.................................................. 260 how to change a uv lamp bulb.......

  • Page 7

    Chapter 1 introduction user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 8: Preface

    Preface introduction this manual provides the operator with information about the following océ arizona 400 series uv flatbed inkjet printers: • océ arizona® 440 gt/xt • océ arizona® 460 gt/xt • océ arizona® 480 gt/xt the operational features of these printer models are similar. The xt models have a...

  • Page 9

    Supported languages: • english • dutch • german • french • spanish • italian • portuguese • japanese • chinese océ dgs on the internet for further information on documentation and support for your printer or for information on other océ display graphics systems products, please visit our web site: h...

  • Page 10

    Center. The more information you can provide initially, the more quickly the problem can be corrected. Statement of foreseen use the océ arizona flatbed inkjet printers are intended for use in a commercial print shop environment. Factory-authorized training is made available for operators at the tim...

  • Page 11

    It is the responsibility of the operator to try to eliminate simple problems before calling a service representative. But knowing when to call for service is also important. An untrained operator must not attempt to service the printer as this may cause further damage. When you have determined that ...

  • Page 12: Product Compliance

    Product compliance introduction this section provides important information about emc and fcc compliance for the océ arizona 400 series gt and océ arizona 400 series xt. It also provides printer manufacturing and contact information and a list of any toxic or hazardous material in the printer. Msds ...

  • Page 13

    Product safety the ce declaration of conformity document is provided for your convenience. [1] ce declaration of conformity product compliance chapter 1 - introduction 13 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 14

    Marking declaration table china pollution act toxic and hazardous substances or elements in the product part name lead (pb) mercury (hg) cadmi‐ um (cd) hexava‐ lent (crvi) polybro‐ miated biphen‐ yls (pbb) polybro‐ minated dipeny‐ lether (pbde) curing lamp uv 0 x 0 0 0 0 inkjet heads x 0 0 0 0 0 o: ...

  • Page 15

    Chapter 2 product overview user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 16: Printer Specifications

    Printer specifications introduction the océ arizona 400 series gt and océ arizona 400 series xt are flatbed inkjet printers capable of producing large format images on various rigid and flexible media. The printers consist of a flatbed vacuum table and moving gantry. Media is held flat and stationar...

  • Page 17

    Note all specifications in this document are subject to change without notice. While due caution has been exercised in the production of this document, possible errors and omissions are unintentional. Specifications feature specification printing technology piezoelectric inkjet with océ variadot™ te...

  • Page 18

    Printer specifications 18 chapter 2 - product overview user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 19

    Chapter 3 safety information user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 20: Uv Ink and Flush

    Uv ink and flush introduction the safety concerns involved with the handling and use of the uv ink and flush are detailed in the material safety data sheet (msds) documents. Review them before handling any uv ink or flush. Note the msds for all uv inks and flush are available from the corporate océ ...

  • Page 21: Uv Curing System

    Uv curing system introduction uv-curable ink need a high energy level of uv light to cure. The uv curing system is made up of two mercury arc lamps attached to the carriage. How to handle uv lamp: uv lamps operate at high temperatures. Never touch a lamp in operation. Let the lamps cool for a minimu...

  • Page 22

    Clothing that protects the skin from uv light exposure. Keep a distance of at least 1 m (3 ft) from uv lamps while printing. Note wear industrial protective eyewear with lenses that block both uva and uvb. Gloves and long-sleeved work clothes are essential to reduce the skin's exposure to uv emissio...

  • Page 23: Safety Interlock System

    Safety interlock system introduction the printer has three emergency-stop buttons. The maintenance station drawer is part of the safety interlock system. A beacon light indicates the status of the safety system and the printer. Components of the interlock system emergency stop buttons: these are loc...

  • Page 24

    Océ arizona 400 series safety labels introduction the safety labels are placed at strategic locations on the printer to warn the operator of possible dangers and hazards. It is important to be aware of the meaning of these labels to ensure safe operation of the printer. Caution read and understand a...

  • Page 25

    Description label risk of eye injury. Wear eye protection - lo- cated on the maintenance station as a re- minder that the uv-curable ink is harmful to the eyes and skin. Always wear glasses and gloves when handling ink. Machine lockout: a reminder to turn off and lock out the ac power switch before ...

  • Page 26

    Description label caution: for continued protection against fire and electric shock replace only with same type and ratings of fuse caution: disconnect power before changing fuse. Refer to the section "how to power the print- er on and off" [3] disconnect power electrical shock hazard equipment powe...

  • Page 27

    Description label warning: moving gantry if the green beacon light on top of the car- riage is on, the gantry may start moving at any time. [9] moving gantry no step do not step on the table strut. If pressure is put on the table strut it can bend and thus affect the level of the printer table and t...

  • Page 28: Safety Awareness

    Safety awareness introduction this section contains two sets of principles that must be followed to assure maximum safety when operating your océ arizona printer. The first set uses negative examples to show you things to avoid in order to prevent injury to the operator. The second set of principles...

  • Page 29

    Avoid these situations for your personal safety [13] avoid carriage movement do not push or force the carriage to move manually if it is already in motion. If you do move the carriage, a motion error message will dis- play and you will have to use the mouse to click re- set on the user in- terface l...

  • Page 30

    Avoid these situations for your personal safety [15] hot uv lamps when the mainte- nance station is open to perform printhead mainte- nance, do not touch the uv lamp assembly as it can be hot. Also be aware that the car- riage will move up or down when the raise carriage switch is pushed. [16] carri...

  • Page 31

    Avoid these situations for your personal safety [17] igus hazard avoid placing fin- gers, hands or oth- er objects in the igus track unless power is off and the printer is locked out. [18] uv lamp hazard keep a distance of at least 1 m (3 ft.) to the uv light when printing. Avoid looking at the uv l...

  • Page 32

    Residual hazards. By making the operator aware of the potential risks, we hope to ensure maximum safety in the operation of this printer. Caution: there may be a time lag between when a print job is issued and when the gantry movement actually begins as the uv lamps must warm up first. Movement can ...

  • Page 33

    Residual risk area hazard a high risk crush- ing/pinch hazard is created by the ta- ble and the gantry. [21] table/gantry pinch hazard a high risk crush- ing/pinch hazard is created by the ta- ble and the car- riage. [22] table/carriage pinch hazard 4 safety awareness chapter 3 - safety information ...

  • Page 34

    Residual risk area hazard a high risk crush- ing/pinch hazard is created by the car- riage and the gan- try when the z-ax- is is moving (car- riage moves up or down). [23] carriage vertical movement pinch hazard a high risk shear- ing hazard is cre- ated by the gantry and the gantry rail. This photo...

  • Page 35

    Residual risk area hazard a high risk shear- ing hazard is cre- ated by the gantry and the gantry rail. This photo shows another view from the bottom. Do not place fingers or hands in this area. [25] gantry shear hazard a high risk shear- ing hazard is cre- ated by the car- riage and the gan- try fr...

  • Page 36

    Residual risk area hazard entanglement haz- ard a medium risk of finger or material entanglement is created by the web assembly (igus track). [27] igus impact hazard a medium risk im- pact hazard is cre- ated by the car- riage when cycling from left to right. [28] carriage impact hazard 4 safety awa...

  • Page 37

    Residual risk area hazard heat hazard: the uv lamp assembly and the surround- ing carriage guard can be hot. The carriage guard is an alumi- num fence around the perimeter of the carriage. If the guard is not prop- erly seated all gan- try and carriage motion is disabled, uv lamps are switched off. ...

  • Page 38: Roll Media Safety Awareness

    Roll media safety awareness introduction this section contains two sets of principles that must be followed to assure maximum safety when operating the roll media option (rmo) for your arizona printer. The first image uses a negative example to show you a situation to avoid in order to prevent injur...

  • Page 39

    Compromises are required. The following table documents some of these residual hazards. By making the operator aware of the potential risks, we hope to ensure maximum safety in the operation of this printer. Rmo residual risks crushing/shear hazard do not place your hand near the shaft drive motors ...

  • Page 40

    Roll media safety awareness 40 chapter 3 - safety information user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 41

    Chapter 4 how to navigate the user interface user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 42: Operator Interface Hardware

    Operator interface hardware introduction the operator interacts with printer components to print, maintain, and monitor the state of the printer. This section identifies and explains the functions of the hardware. [30] printer hardware operator interface components hardware interface components comp...

  • Page 43

    Component function 5) printer status beacon indicates printer status. See chapter 3 for details. 6) uv lamps uv light is used to cure the ink. 7) vacuum gauge displays the strength of the table vacuum system. If it reads less than 10"hg, check for vacuum leaks. 8) print button starts the current pri...

  • Page 44

    [31] ink bays and vacuum zone control handles operator interface hardware 44 chapter 4 - how to navigate the user interface user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 45: Printer Interface Software

    Printer interface software introduction the printer software is displayed on the lcd monitor. The interface has six main modules that are accessed by tabs located at the bottom of the display. Click on these tabs to access the modules. Print job control is the default module displayed when the softw...

  • Page 46

    Operator interface module tabs [33] interface tabs interface modules component function print job control (print tab) provides management of all aspects of working with print jobs. It also controls some features of the printer and provides access to roll media print controls (if that option is insta...

  • Page 47: Print Job Control Module

    Print job control module introduction print job control is the first module displayed when the printer software is loaded. From this module you can manage all aspects of working with print jobs and also control many features of the printer. The table "job control panels" documents the numbered callo...

  • Page 48

    Components of the print job control module job control panels component function 1) job and print- er status displays the status and progress of print jobs. 2) printer mes- sages panel displays the last four lines of the log - click in this area to see more of the log. 3) pause/re- sume and the ink ...

  • Page 49

    The job status panel is in the top left corner of the display screen. It shows information about the current state of the printer or job activities. • printer status • job name currently printing • total copies, number of printed copies and copy progress • overprint progress and number of overprints...

  • Page 50

    Unchecked state with a different appearance of the icon image to reflect their state. [35] command toolbar command toolbar icons explained print job this command can do the following actions depending on context: • activates a selected inactive job by moving it to the ac- tive list. • un-holds a hel...

  • Page 51

    Flatbed set‐ tings a dialog window automatically appears when confirma- tion is required. If it is closed before you select confirm, it can be reopened by clicking on this button. Media parameters enter or confirm the thickness of the media. The printer will automatically adjust the carriage height ...

  • Page 52

    Ink tempera‐ ture control this icon controls the ink heater and also displays the ink temperature. The state of the button reflects the status of the ink heater. The heater times out after two hours of in- activity (time can be changed up to four hours by a serv- ice technician). If the ink heater i...

  • Page 53

    Nozzle check this icon populates the active job list with a job that prints a nozzle check pattern. The nozzle check print is used to identify nozzle dropouts that can cause banding and other print quality problems. There are two versions of the nozzle check: nozzle check and nozzle check narrow (na...

  • Page 54

    • the current job being printed can be paused or canceled. A canceled job will move from the active to the inactive print job list. • a job count summary displays the total number of active and inactive jobs and the number of active jobs on hold. 7) job placement preview the table placement preview ...

  • Page 55

    Offsets a job's vertical and horizontal offset parameters can be changed with the mouse wheel when the mouse cursor is positioned over the field. Rotate the mouse wheel up or down increments or decrements offset at the rate of one unit per notch. Hold the right mouse button and rotate the wheel incr...

  • Page 56

    • production-squared mode (arizona 480) can be used to produce a wide variety of printing output as along as the printhead nozzles are firing properly. Production squared mode has a faster print speed than production smooth mode but is more sensitive to nozzle outs. As with high-speed modes on any i...

  • Page 57

    The image upload progress panel indicates the name of a job that is currently uploading to the printer. This panel only displays information while an image is transferred from the productionhouse computer. Print job control module chapter 4 - how to navigate the user interface 57 user manual: arizon...

  • Page 58: Periodic Maintenance

    Periodic maintenance introduction regular maintenance is very important to ensure the best image quality from your printer. In order to help you remember and maintain the proper schedule, the periodic maintenance module provides a list of the important tasks you must perform and indicates when you m...

  • Page 59

    Maintenance video (you can download the poster and video from the customer support web site: http://dgs.Oce.Com/. Illustration [36] periodic maintenance component - function table maintenance tasks based on period period task daily clean carriage underside and perform printhead main- tenance: (see t...

  • Page 60

    Period task yearly (or 22 lit- ers of ink) replace and then bleed the ink filter for that color ink (see how to change ink filters in the maintenance section). As needed refer to the océ arizona printer care and use poster (download from the customer support web site: http:// dgs.Oce.Com/. Periodic ...

  • Page 61: Counters Module

    Counters module introduction the counters module displays counters that are of interest to the operator. It shows counters for each color of ink and the total ink used. It also shows the number of hours a uv lamp was used since last changed. Some of the counters can be reset. Illustration [37] count...

  • Page 62

    Component function resettable counters these counters display a cumulative total of ink con- sumed or area printed since the reset button was last pressed. Time and date of last reset is displayed, if avail- able. Uv bulb life displays the hours of lamp use since last reset. Always reset the count w...

  • Page 63: Settings Module

    Settings module introduction the settings module allows you to review and change the date and time, network connection settings, user interface configurations, printer settings and, if installed, the roll media settings. Date and time settings [38] date and time • date - display only, cannot change ...

  • Page 64

    Network connection settings note typically, dhcp is used to automatically obtain network settings. If "use dhcp" is selected, the only thing you might want to change is the network name of the printer. The settings are displayed to troubleshoot possible network connection problems. One situation tha...

  • Page 65

    User interface settings [40] user interface settings settings available the user interface allows you to change the following features: • language • measurement units • date format • time format • display job/time • tie lamp controls together • hold on active • job delete confirmation • screen saver...

  • Page 66

    Allows you to set the following: • flatbed print gap • underlay thickness • table vacuum timeout • end of swath delay • full carriage travel • automatic warmup day • automatic warmup time • ionizer bar (static suppression - on or off) roll module [42] roll media settings top margin specifies the dis...

  • Page 67: Tools and Utilities Module

    Tools and utilities module introduction the tools and utilities module has six sub-modules: shutdown, job manager, special prints, ink flush, spit catcher alignment, and the system logs. When you click on the tools and utilities tab, special prints always appears first. Click on the other icons to a...

  • Page 68

    • system logs allows the operator to generate log files for service diagnostics and troubleshooting purposes. Illustration [43] job manager shutdown use the shutdown icon when you need to turn the printer power off. The printer should be left powered on at all times but there are some exceptions suc...

  • Page 69

    Special prints the special prints module displays two lists. The list on the left shows the available special prints. Some of these prints are used by service technicians to adjust and troubleshoot the printer. Some are of interest to the operator: the ship print, the table ruler prints, the nozzle ...

  • Page 70

    [44] special prints how to load a special print 1) click a special print to select it in the left window. 2) click the add button to place it in the print queue on the right. That special print is now available in the active job list of the print job control module. How to print a special print go t...

  • Page 71

    The ink flush procedure the ink flush procedure is used when the printer is switched from one ink type to another. If you insert a new ink bag of a different ink type into the ink bay, the ink status screen will appear and prompt you to perform an ink flush procedure. The ink flush procedure will pr...

  • Page 72

    Note when system logs are generated, any previously saved log files are deleted. Therefore, do not generate a second batch if you have just recently generated log files (unless requested to do so by a service technician). Tools and utilities module 72 chapter 4 - how to navigate the user interface u...

  • Page 73

    Installation and upgrade module introduction as we are committed to improve and refine the quality and functionality of the océ arizona 400 series printer, there will be periodic upgrades to the underlying firmware and printer software. Software updates are available only to customers with a service...

  • Page 74

    Installation and upgrade module 74 chapter 4 - how to navigate the user interface user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 75

    Chapter 5 how to operate your océ arizona printer user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 76: Training Requirements

    Training requirements introduction the operator must receive training for safety issues, printer operation, and the appropriate onyx workflow software (productionhouse® or thrive) prior to operating the printer. Safety training before operating the océ arizona 400 series printer, make sure you have ...

  • Page 77: How to Power On

    How to power on introduction this section describes how to switch the printer on and off. When the printer is switched on, the interface software is displayed on the lcd monitor that is located on the operator control station. From there the operator can access and control the printer. We recommend ...

  • Page 78: How to Power Off

    4. During the boot-up procedure, the printer software is automatically started. The software displays a splash screen followed by a screen that requests you to raise and then lower the carriage guard. 5. Lift the carriage guard slightly and then replace it. At the control station click on continue t...

  • Page 79

    Important to maintain optimal printer reliability, leave the power on at all times. However, there are exceptions such as for ink flushes, some service procedures, or if the printer requires a reboot. If you need to shut down the printer for just a few minutes, follow this procedure. However, if you...

  • Page 80

    How to prepare the printer for idle periods important do not turn off the printer during these idle times. 15 to 30 minutes • turn off lamps 30 minutes to 24 hours • turn off lamps • turn off ink heater 24 to 72 hours • turn off lamps • perform printhead maintenance when the ink tem- perature is at ...

  • Page 81

    How to lock out the power switch important some service procedures require locking out the on/off switch to ensure operator safety. When the switch is locked out, it is impossible to supply power to the printer. Procedure 1. Refer to the shutdown procedure "how to power off", at the beginning of thi...

  • Page 82

    How to use the disconnect device illustration [47] ac power switch and lockout important the ac power plug is the main disconnect device for the printer. For maximum safety, if the printer is moved, the ac power plug must first be unplugged from the printer. Procedure 1. Follow the lock-out procedur...

  • Page 83

    How to install the onyx printer driver introduction this section explains how to install and configure the onyx workflow software installation files on your printer. Purpose the printer installation file configures the onyx software so that it knows how to communicate with the printer. This prepares...

  • Page 84

    [48] configure printer port 7. Enter the network name of the printer (as displayed in step 3) and make sure is selected for the port. [49] configure printer host name note if you have more than one printer, each printer must have a unique network name. The network name can be changed in the settings...

  • Page 85

    When the ip address is verified, click ok to complete the configuration of the link between the software and the printer. How to install the onyx printer driver chapter 5 - how to operate your océ arizona printer 85 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480...

  • Page 86: How to Manage Print Jobs

    How to manage print jobs daily start-up and shut-down - start-up procedure introduction keep your printer clean and perform all recommended scheduled maintenance to ensure that the printer is ready to produce optimal quality images. When to do the start-up procedure must be performed every morning o...

  • Page 87

    5. Do not power off the printer (unless the printer will not used for more than 14 days - in that case call your service representative). Daily start-up and shut-down - shut-down procedure chapter 5 - how to operate your océ arizona printer 87 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, ...

  • Page 88: How to Set Up A Print Job

    How to set up a print job introduction this section explains how to select an image to print on your printer. The basic steps are outlined here and explained below. More detailed explanations for some of these steps are available in chapter 4 "how to navigate the user interface". • prepare a digital...

  • Page 89

    Measure media thickness use a digital slide caliper or micrometer to accurately measure the media thickness of the media. An error in measurement of media thickness will affect bi-directional alignment and can contribute to the amount of graininess in the printed image or cause a carriage/printhead ...

  • Page 90

    Select active vacuum zones select the required vacuum zones to hold the media to the table using the table vacuum. The three vacuum zone control handles control which of the three zones on the printer table will have vacuum applied when the table vacuum pump is turned on. The vacuum zones are opened...

  • Page 91

    Note when the ink is at a low room temperature it may take up to 20 minutes for it to warm up to operating temperature. The printer will not print until the ink warms up. Also, when the printer is idle it will maintain the ink at operating temperature for two hours. Note: the image is printed toward...

  • Page 92: The Table Vacuum System

    How to manage the media vacuum the table vacuum system introduction your printer uses a low-flow, high-pressure vacuum system to secure media for printing on the printer table. A vacuum pump is used to evacuate the air between the overlay and the table. Air-feed ports in the table surface connect to...

  • Page 93

    [51] closing vacuum zone 4 vacuum zone control handles the control handles determine the state of the vacuum zones. When the handle is vertical, the zone is open and creates a vacuum in the related area. To close a zone, turn the control handle a quarter turn clockwise to the horizontal position. Ma...

  • Page 94

    Note use the vacuum gauge to determine if a zone is properly masked. When the active zone is properly masked the gauge will read at 20"hg (68 kpa) or higher. Small leaks can reduce this number and therefore the efficiency of the vacuum. Porous media can also degrade the vacuum effect. If the vacuum ...

  • Page 95

    Using vacuum zones - metric zones introduction the overlay sheet on the printer table creates a vacuum field, which is divided into zones by magnetic strips on the underside. When the printer is shipped, the vacuum zones are configured to support common metric or imperial media sizes . The zones are...

  • Page 96: Print The Metric Zone Map

    [52] metric vacuum zones print the metric zone map a map of the vacuum zones can be printed on the table to help with the position of media over the zones. A default map is provided, but you can also create your own map, if desired. Procedure 1. Select the special prints tab in the printer software....

  • Page 97

    [53] vacuum zones metric - gt print the metric zone map chapter 5 - how to operate your océ arizona printer 97 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 98: Imperial Vacuum Zones

    Imperial vacuum zones the following shows the media dimensions that are available with the recommended imperial vacuum zones. The name of the zone indicates which vacuum handle controls that zone. The maximum supported media size for the imperial version of the vacuum table is 48 inches x 96 inches....

  • Page 99: Print Imperial Zone Map

    Print imperial zone map a map of the vacuum zone can be printed on the table to help with the position of media over the zones. A default map is provided, but you can also create your own map, if desired. Procedure 1. Select the special prints tab in the printer software. 2. Scroll to vacuum zones i...

  • Page 100: How to Manage Media

    How to manage media how to handle media introduction océ display graphics systems has conducted extensive testing of many media. Since your printer is capable of imaging on a wide range of material, we encourage you to explore various media so that you can establish your own criteria for achieving h...

  • Page 101

    Environment. Ideally, store media in the same environmental conditions as it will be used. • store media flat to reduce tendency to bow. Do not use creased, damaged, torn, curled, or warped material. • do not leave material loaded in the printer for an extended period of time. The material may curl ...

  • Page 102

    Media adhesion some media have better adhesion quality than others. Factors such as the amount of ink used and the amount of curing energy from the uv lamps can affect adhesion. For more information on media adhesion, see application bulletin 6 on the customer support web site. Media-related applica...

  • Page 103

    Alternately, the media registration cards can be used to register media if it must be placed consistently away from the table rulers. These pvc adhesive-backed card can be placed anywhere on the table to set new coordinates for print origin to enable consistent registration of media in that location...

  • Page 104

    How to handle media 104 chapter 5 - how to operate your océ arizona printer user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 105

    Chapter 6 how to operate the océ arizona 400 series xt user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 106

    Océ arizona 400 series xt features introduction the océ arizona 400 series xt is the same as the océ arizona 400 series gt in the following areas: gantry, carriage, and rmo capable. [56] xt printer hardware xt hardware legend label hardware description 1 vacuum gauges for a and b zones 2 print start...

  • Page 107

    The océ arizona 400 series xt printer has a larger table and two vacuum pumps. These pumps provide vacuum for the vacuum zones. Any unique features of the océ arizona 400 series xt are documented in this chapter. All other features and specifications (other than print sizes) are the same as those fo...

  • Page 108: Vacuum System

    How to use the océ arizona 400 series xt vacuum system introduction the océ arizona 400 series xt uses a vacuum system to secure rigid media for printing on the printer table. Two independent vacuum pumps provide vacuum to the table, which is divided into multiple vacuum zones. Pump 1 provides vacuu...

  • Page 109

    The center zone is controlled by the middle vacuum handle. It determines if the c zone is on or off when the vacuum is active. Purpose the vacuum system holds the media in place on the printer table. The zones are arranged to accommodate common media dimensions. If a zone is activated, you must mask...

  • Page 110

    How to print with dual origins introduction due to the larger table size and the vacuum zone arrangement of the océ arizona 400 series xt printer, it is possible to print in an alternating 2-up arrangement using origin a and origin b for placement of the image. Purpose dual origin is used to print m...

  • Page 111

    Procedure 1. Add your image to the active print job queue and then select it. 2. Enter 2 or more copies in the job parameters copies field. 3. Click on the origin pull-down menu and select dual origin to make it active. Note when dual origin is selected, a scaled view of the image appears on the scr...

  • Page 112

    Result note the green arrows show the order in which images are printed in zones a & b when dual origin was selected. How to print with dual origins 112 chapter 6 - how to operate the océ arizona 400 series xt user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - ...

  • Page 113

    Chapter 7 how to operate the roll media option user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 114: Roll Media Option Hardware

    Roll media option hardware introduction the roll media option (rmo) allows printing on media that is supplied on a roll. [58] roll media option components component locations roll media hardware component function 1) dual foot pedal switches 6) media access door 2) media drive couplers 7) media cut ...

  • Page 115

    Media is positioned with a high resolution media encoder. This ensures accurate and high quality prints on various core media. Roll media hardware component function 1) dual foot pedal switches the dual foot pedal switches areused to control media feed in both forward and reverse direc- tions. Funct...

  • Page 116

    Roll media option specifications introduction the roll media option available for the océ arizona 400 series and océ arizona 400 series xt printers allows the use of various flexible media that are supplied on a roll. Specifications associated with the use of roll media are indicated in this section...

  • Page 117

    Leader & end of roll waste leader waste: 560mm (22 inches) leader waste is the amount of media that cannot be printed between the roll media platen and the take-up media roll. This waste is produced every time media is loaded, taped to the take-up core and initialized in preparation for the first pr...

  • Page 118: Foot Pedal Switch Functions

    Foot pedal switch functions introduction the foot pedal switches are used to control the forward and reverse movement of media shafts. Summary of dual foot pedal switch functions the following table indicates the foot pedal functions for various rmo states. Actions for foot pedals in various states ...

  • Page 119: Roll Media Manager

    Roll media manager introduction the roll media manager is the area of the printer software where you prepare to print on roll media. With this menu you can load and unload media, change media type and parameters, and initialize the printer to prepare it to print on roll media. This section introduce...

  • Page 120

    [60] roll media manager roll media manager menu roll media manager icons icon function load allows the operator to load new media. Set the foot pedal switches to the load state. Unload prepares the rmo to allow the operator to cut the ex- isting media, remove it, and replace it with a new roll. Init...

  • Page 121

    How to use the roll media manager the procedures to use these icons to load and unload media is explained in the next two sections. How to verify or change media parameters and to actually print a roll media job is explained in the section "how to print on roll media". Roll media manager chapter 7 -...

  • Page 122: How to Load Media

    How to load media introduction this section explains how to load a new roll of media. It details the following actions that are associated with loading media: • a) load supply media roll on media shaft • b) load take-up empty core on media shaft • c) loading the media - standard method • d) loading ...

  • Page 123

    The shaft (see the diagram below). This allows you to print on the "back" side of the media. When to do this section explains how to load new media when none is currently loaded. If media is already loaded, first read the section how to cut and unload media. Before you begin it is very important tha...

  • Page 124

    [62] unlock the media shaft core locks 2. To unlock the media shaft core locks (1) turn counter-clockwise with the supplied 5mm hex key (2). 3. Slide a new roll of media onto the supply shaft. 4. Roughly center the roll on the shaft, and then insert the shaft into the supply (bottom) position on the...

  • Page 125

    [63] ruler to center media note the supplied ruler has both metric (millimeters) and imperial (inches) scales. When a media roll is centered on the shaft, and the ruler is placed as shown in the photo, the value on the ruler scale will match the width of the roll. For example, in the photo a 2 meter...

  • Page 126

    Result the rmo is now ready to print on the roll media. Loading the media - standard method the standard way to load media is quick and efficient and ensures minimum waste of material. However, for some longer print jobs or when you use media that is more flexible and therefore harder to achieve goo...

  • Page 127

    [64] thread media under tension bar (print side out) 5. Open the media access door at the top of the roll media unit, then reach down through the open door to grasp the media and feed it up and over until it reaches the take-up roll. [65] feed media through access door 6. Check alignment of the medi...

  • Page 128

    [66] align media 7. Rewind the media by continually pressing down the left foot pedal until it is positioned where it can be taped to the take-up core. 8. Tape the media onto the core. The media should have a clean straight edge prior to taping. First tape the center of the media to the core, and th...

  • Page 129

    [67] tape media to the take-up roll core note important: use the supplied ruler to check that the edge of the take-up roll is aligned within 1mm of the feed roll. 9. Select the "initialize" icon from the roll media manager to prepare the rmo for printing. Loading the media - standard method chapter ...

  • Page 130

    Loading the media - alternate method this alternate method to load media requires a little more time and effort but it usually provides better alignment and therefore less chance of banding in the image. When roll media is not properly aligned, the result is overstepping on one side and under-steppi...

  • Page 131

    [69] cut the media at an angle 5. Tape the pointed end of the media to the take-up core as shown below. [70] tape media to core 6. Remove the tape you used to hold the media to the platen. 7. Select the "initialize" icon from the roll media manager to prepare the rmo for printing. 8. After initializ...

  • Page 132

    How to unload and remove media introduction this section explains all of the actions associated with how to cut and unload media when there is still some media left on the supply roll. Unload media summary the following actions are associated with unloading media: • a) initiate unloading • b) cut th...

  • Page 133

    6. To remove the take-up roll without manually rolling up the media, tap the right pedal momentarily to rotate the take-up shaft one revolution to the unlocked position in the forward direction. 7. If you want to change the supply shaft, momentarily press the left pedal to rotate the shaft to the un...

  • Page 134: Set A Hold On A Roll Job

    How to set up a roll media job introduction print jobs can be specified as either a roll job or a flatbed job in the onyx workflow software. The job type can be changed after the print job is transferred to the printer. Purpose the operator can choose the type of desired print job and also put a hol...

  • Page 135

    Note if you don't set a hold, it is also possible to disable the roll media print queue at the printer. To do this click on the roll icon in the command toolbar of the print job module so that it become dim (grayed out). This will stop any roll media jobs from automatically printing. [72] onyx roll ...

  • Page 136: How to Print On Roll Media

    How to print on roll media introduction to print an rmo image, media must be loaded and the rmo initialized. Use the print job module and the roll media manager to prepare and start the print job. How to print on backlit media if your roll media is transparent or opaque and you are going to backligh...

  • Page 137

    [74] roll media manager 4. Enter the media width for the roll media that you have loaded. Note if the media width entered is less than 1067 mm (3.5 ft) the standard nozzle check will not fit across the media. In this case, if the nozzle check icon is selected from the print job control command toolb...

  • Page 138

    [75] roll media manager keyboard note there is always at least one media in the list that is called default media. It cannot be deleted, but you can change its parameters if you want to use it. If you choose to delete it, the parameters will go back to its original values, but the item will still ap...

  • Page 139: Correction Factor

    How to determine the media advance correction factor introduction when you print on roll media, there can be discrepancies in the amount the media advanced during each print swath. This is referred to as media stepping. It can cause banding to occur, in the form of either dark lines or white gaps. T...

  • Page 140

    How you determine the macf in the 'roll media manager' menu you can select the 'media advance correction factor' (macf) and enter a value from 0 to 100. The default value is 50. You can enter a lower value to correct for white gaps or raise the value to correct for dark lines. . Procedure 1. Put sev...

  • Page 141

    How to use media edge protectors introduction some media tend to have dust and fiber that clings to the edge of the media roll. When released near the rmo (roll media option) unit platen, these particles can find their way into the printhead nozzles and cause dropouts that reduce image quality and p...

  • Page 142

    [77] side view of media protector 3. Bend the height adjustor (small triangle in the top corner of the edge protector) slightly and then straighten it again. This results in a slight bend (no more than a media thickness), that allows the media edge to move more freely under the protector. [78] media...

  • Page 143

    Note do not let the plastic edge near the arc butt up against the media edge or the device may not let the media pass smoothly. The vacuum in the platen will hold the main part of the protector in place while the image is printed. 7. Press down on the tape to fasten the protector in this position. [...

  • Page 144

    How to use media edge protectors 144 chapter 7 - how to operate the roll media option user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 145

    Chapter 8 how to use the static suppression option user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 146: Option

    Reduce static with the static suppression option introduction the océ static suppression option (sometimes referred to as an ionizer bar) is a commercial product that can be ordered as part # 3010114574. If you are experiencing static-related imaging problems this optional upgrade kit contains an io...

  • Page 147

    Provide some printing challenges. Thermoplastic materials are the most common static-laden print media. Static-prone materials tend to attract dust and hair and release charges that can be felt and seen. How to activate the static suppression ionizing system procedure 1. Press the settings tab on th...

  • Page 148

    [80] remove static bar 3. Loosen the bracket mount screw and then slide the bracket up in the keyed slot to remove it. [81] bracket mounted low 4. Turn the bracket 180 degrees and then fit the other keyed slot over the bracket screw. 5. Slide the bracket mount until the screw is located in the small...

  • Page 149

    [82] bracket mounted high 6. Make sure the bracket is level an then tighten the bracket mount screw. 7. Repeat steps 2 to 5 until all four mounts are reversed. Result the printer can now use media with a maximum thickness of 38mm (1.5 inches). How to change the height of the bar chapter 8 - how to u...

  • Page 150

    How to change the height of the bar 150 chapter 8 - how to use the static suppression option user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 151

    Chapter 9 how to work with white ink and varnish user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 152: Varnish

    Operator guidelines for white ink and varnish introduction this chapter is necessary only if you have a printer with the white ink or varnish option. This includes the océ arizona 460 gt/xt and the océ arizona 480 gt/xt (the 440 gt/xt does not support varnish or white ink). Océ arizona 440 gt/xt 4 c...

  • Page 153

    Important daily maintenance is important even when white ink or varnish are not being actively used. Failure to perform daily maintenance can result in nozzle dropouts or even printhead damage. The purpose of maintenance is to clean the nozzles of the printheads and thus ensure better image quality ...

  • Page 154: White Ink Workflow Overview

    White ink workflow overview introduction océ arizona printers with the white ink option provide under-printing for non-white media or objects, over-printing for backlit applications on transparent media and/or printing white as a spot color. When working with white ink there are three data layers av...

  • Page 155

    Printer flood fill versus job data white ink can be printed using flood fill data generated by the printer or job spot data. A printer flood fill cover the whole image area while spot data is assigned in specific areas. Job data is separated by the onyx software into six data planes: c, m, y, k, spo...

  • Page 156

    All of these methods can also be used either alone or in conjunction with each other to create the desired output results. For example, you may generate the spot layer information for parts of an image in photoshop and then go on to specify a flood layer configuration in production house. This can r...

  • Page 157

    • day-night application similar to backlit, the day-night application also involves printing onto a transparent or translucent material. A day-night print can be viewed either front-lit or backlit. This is achieved by printing color data on two separate layers with a white diffusing layer in the mid...

  • Page 158: Varnish Workflow Overview

    Varnish workflow overview introduction océ arizona printers with the varnish option can overprint varnish on top of a printed image in select areas in a print job or as a flood coat. The printing of varnish applies only to flatbed printing and is not available with the rmo. Note the varnish option i...

  • Page 159

    Varnish workflow data preparation varnish print job output can be accomplished in a variety of ways depending on the desired results and preferred working process. There are three primary methods. The workflow options are: • printer flood fill configuration, • onyx software spot layer tool, and • va...

  • Page 160: Varnish

    Configure onyx software for white ink / varnish introduction this section describes how to configure onyx software (either thrive or productionhouse) to recognize white ink or varnish workflow elements and thus allow you to apply the approach that is best for your print job application. In order for...

  • Page 161

    3. In your quick set, or in preflight/job properties/postscript turn off two- stage processing (make sure the box is not checked). [85] turn off two stage processing onyx software will now accept print jobs with white ink or varnish data. To prepare a print job for white ink or varnish you need to u...

  • Page 162: Jobs

    How to prepare white ink/varnish print jobs select the best workflow introduction when working with white ink or varnish you can choose the workflow that best fits your needs. There are three main approaches to white ink/varnish workflow with your printer: • printer flood fill mode - uses the printe...

  • Page 163

    How to setup a printer flood fill prepare a printer flood fill with the printer flood fill approach, white ink is set up as a layer that is embedded in the print job. Varnish is simply selected and printed as a top coat on the printed image. Purpose the printer flood fill mode allows you to print an...

  • Page 164

    How to create spot data with the spot layer tool introduction the spot layer tool can be used to set up two spot data planes that define areas where spot 1 and spot 2 data are added to a print job. The tool is used with the océ arizona printers that both have two extra channels to provide varnish or...

  • Page 165

    Note the generation options are used in combination with the fill options, except when the media color handling is set to "no knockout". If you want to use the spot layer tool to create flood fills, underlay fills or mask fills it is not always necessary to set a mask or media color to get the desir...

  • Page 166

    Note onyx software treats spot 1 and spot1 as equivalent. The space between "t" and "1" is not important but the case is, so the "s" must always be capitalized. Flood fill this option generates a flood fill for the entire image by combining the underlay and mask fills together. When you check this o...

  • Page 167

    Note many of the quick set and filter settings for a job can be overridden in rip-queue or preflight, if desired. This manual assumes that you have some experience with graphics ap- plications and with onyx software. If you prefer a self-guided and hands-on tutorial, customer application bulletin 22...

  • Page 168

    How to access the spot layer tool procedure 1. Open a print job in preflight using an onyx profile (media model) that contains spot data channels. 2. Select the color corrections tab. 3. Click on tools and select spot layer tool. This will open the feature set. Note if the enable checkbox won't acti...

  • Page 169

    [87] select the spot layer tool [88] spot channel selection 4. Check enable spot layer generation to activate the tool. 5. Select the spot channel you will use to create data, then use the explanations of the spot layer tool options at the beginning of this section to help you use the tool. How to a...

  • Page 170

    How to create spot data in photoshop introduction this section explains how to prepare images that include spot data with raster-based image editing applications such as adobe photoshop®. In order to print with white ink or varnish, you must have an onyx profile (media model) properly configured for...

  • Page 171

    New spot channel layer use the following steps to create a new spot channel layer: procedure 1. Open the desired file in photoshop (if the file is in rgb mode, then convert it to cmyk mode). 2. Use the desired selection tool (e.G. The magic wand) to select the area of the image you wish to print wit...

  • Page 172

    Note: for instructions on how to use a naming convention other than spot 1 or spot 2, refer to the sub-section at the end of this section "how to name your spot data". • opacity – set the opacity to 10% • edit the channel color by double-clicking on the swatch. Set the spot color in photoshop to a c...

  • Page 173

    [94] select [95] select inverse 10. It is also possible to edit the spot channel much as you would any other data in a photoshop document, making use of such tools as the eraser. 11. Save your image as a either a tiff or psd format file (see the points below to determine the best format). [96] save ...

  • Page 174

    How to prepare spot data in adobe illustrator introduction this section explains how to prepare images that include spot data with vector-based image editing applications such as adobe illustrator®. In order to print with white ink or varnish, you must first have an onyx profile (media model) proper...

  • Page 175

    Procedure 1. In illustrator, ensure that the swatches tab is visible (under the window menu click swatches to view). 2. Click the arrow on the swatches tab to display the swatches menu. 3. Select new swatch from the swatches menu to open the add swatch dialog. 4. Within the add swatch dialog, enter ...

  • Page 176

    • color type – use the drop-down menu to select spot color. • swatch color – use the sliders to adjust the swatch color. You can make this color any value that will help you see the design better. 5. Click ok to save your changes and close the add swatch dialog. You should now have a new spot color ...

  • Page 177

    How to overprint spot data in illustrator set up overprint by default, when you print opaque, overlapping colors, the top color knocks out (cuts a hole) in the area of colored image underneath. Overprinting prevents knockout and allows the colored image data to print over top of the other color bein...

  • Page 178

    Note after you set overprinting options, you should use the overprint preview mode (view > overprint preview) to see an approximation of how the overprinting colors will print by providing an "ink preview" that approximates how transparency and overprinting will appear in output. 2. In the attribute...

  • Page 179

    If a spot flood layer were required in this file, it would be necessary to place flood data above the image data layer in order for the rip to properly process the spot data. In this case, you would need to select overprinting, in order for image data not to be obliterated by spot flood. To properly...

  • Page 180

    How to place raster images in illustrator procedure 1. Begin by placing the desired file. We recommend using .Psd files. [107] place file 2. Once the file has been brought into program, click the embed button to place it in the illustrator document. This step is necessary in order to make use of all...

  • Page 181

    [109] embed placed 3. Note the information contained in the layers palette for file before and after embedding. Spot channel data now resides in the layer above the image data, which is the necessary protocol in illustrator. How to place raster images in illustrator chapter 9 - how to work with whit...

  • Page 182

    How to create a spot channel path in illustrator conversely, you may place a raster file in your illustrator document and create spot data in illustrator using the path creation tools. Create your path using the data as your guide and once the path is completed, fill this path with your spot 1 or sp...

  • Page 183

    [112] moved channel 3. Once outside the group, make sure path is selected and fill it with your spot 1 or spot 2 color. 4. Once that is done, replace path in the group above the image and clipping layers. Ensure that overprint is turned on. [113] replace path in group 5. Save the file. How to create...

  • Page 184

    Note in testing, we have found the .Eps file format to be the best. However, postscript and pdf files will work as well, but may require some additional setup. Make sure that when you save the file, "preserve overprints" is enabled. It is also possible and sometimes preferable, to print directly fro...

  • Page 185

    How to set up a file for preflight's spot layer tool the spot layer tool in preflight can also make masks for data, and in some cases may be the preferred method of spot layer creation. To ensure that mask selection is made in preflight without selecting those parts of your image that are of the sam...

  • Page 186

    [114] red mask how to set up a file for preflight's spot layer tool 186 chapter 9 - how to work with white ink and varnish user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 187

    How to name your spot data in illustrator in order for productionhouse to correctly distinguish and address spot data, naming conventions for this data must be adhered to both in the image editing creation stage and the rip. While using the default name spot 1, is the simplest route requiring the fe...

  • Page 188

    [116] change name 3. Open file in preflight and access the color management/edit profiles tab. Click on spot channel replacement box. [117] spot channel replacement 4. Enter the new name in postscript spot color name in spot 1 space. How to name your spot data in illustrator 188 chapter 9 - how to w...

  • Page 189

    5. Click ok to save your settings. How to name your spot data in illustrator chapter 9 - how to work with white ink and varnish 189 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 190: White Ink Quickstart

    White ink quickstart introduction this section shows you how to print a simple job with a white flood fill. Océ arizona quality-layered print mode is used to print white ink applications such as under-printing for non-white media, over-printing for backlit applications viewed 2 nd surface or as midd...

  • Page 191

    If you want to print first surface (e.G. Opaque media) the bottom and middle layers can be configured to be white flood layers and the top layer to be a cmyk data layer. If you want to print second surface (e.G., transparent media viewed from side that does not have ink on it), then the bottom layer...

  • Page 192: How to Print White Ink Jobs

    How to print white ink jobs introduction white ink can be printed in two ways: a. Multiple layers - using a quality-layered print mode b. Single layer - using any non quality-layered print mode that has been made with a cmykss ink configuration with spot colors defined. A. Printing a multiple layer ...

  • Page 193

    Submitting the job to be printed (step 5), so that the job will not automatically be sent to the printer. [118] hold for operator 5. Submit the print job (i.E., process/rip the job). 6. Define or verify the layer definitions prior to sending the job to the printer. Note optional - not required if th...

  • Page 194

    Layer definitions the layers are identified as bottom, middle and top. The bottom layer is printed first (if it is not empty) and the top layer is printed last (if it is not empty). Use the layer indicated to print the following white ink applications: under-printing white ink for non-white media • ...

  • Page 195

    Custom - custom ink color to data mapping and advanced options empty custom layer definition the "custom" layer definition allows customer ink color to data mapping and advanced options for the selecting the printer flood level or mirroring the data. There are five color channels: c,m,y,k and w, and...

  • Page 196

    Example 2: white ink to be printed with printer generated drop level 4 (24 pl) data b. Printing a single layer print job with white ink for print jobs that do not use quality-layered mode: note when you print white ink with print modes other than quality-layered, it is not recommended to print white...

  • Page 197: Varnish Quickstart

    Varnish quickstart introduction this section shows you how to print a simple job with a varnish printer flood fill. The following section provides more detail about printing with varnish. Purpose this exercise will help you get familiar with some of the basic concepts involved when you print images ...

  • Page 198

    How to print a simple job using varnish procedure 1. Open an image of your choice using an onyx media profile that supports spot data (cmykss ink configuration with spot colors). 2. Take the printer offline in onyx rip-queue so the job will not be automatically sent to the printer. 3. Process/rip th...

  • Page 199: How to Print Varnish Jobs

    How to print varnish jobs printing varnish requires an onyx media profile (media model) that was made with a cmykss ink configuration with spot colors defined. All print modes are supported except the high definition print mode. Varnish can be printed using either spot 1 or spot 2 data, or a printer...

  • Page 200

    Note optional - not required if the method for printing varnish was correctly specified in the onyx media profile or quickset. 7. Send the job to the printer and print it. How to print varnish jobs 200 chapter 9 - how to work with white ink and varnish user manual: arizona (az) 440 gt, az 440 xt, az...

  • Page 201

    How to get good results with varnish introduction the application of varnish to a print produces some spectacular, and at times, surprising results depending on the combination of design and media. To achieve a smooth high gloss, varnish must be applied in heavy coats. To achieve good results with v...

  • Page 202

    Keep the printer clean since the printer has moving parts (e.G., fans, carriage, gantry etc.) it is important to keep these parts clean and dust free to minimize the risk of circulating airborne dust and debris and depositing it on the media. Follow these tips for keeping the printer clean: • keep t...

  • Page 203

    That offer paint and supplies. It is best to attach a tack cloth to a flat object and let it lightly rest on the media while it is wiped. [119] tack cloth and cleaning wand electrostatic cleaning devices can be used with a tack cloth attached to wipe the surface and will reduce static charges that a...

  • Page 204

    [120] clean the whole area of the table consider varnish in the job design printing varnish creates a high value-added special effect. However, since this is an additional process after printing image data, it also decreases productivity. Due to the low productivity of printing large areas of varnis...

  • Page 205

    • ensure the printer is clean. Frequently clean the underside of the carriage to avoid dust being deposited on the print. • keep the uv lamp filters clean. • verify the printer will use the static suppression option (if installed) when printing static-sensitive media. • during printing, avoid action...

  • Page 206

    How to get good results with varnish 206 chapter 9 - how to work with white ink and varnish user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 207

    Chapter 10 ink system management user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 208: Arizona Printer Inks

    Arizona printer inks introduction océ arizona printers use two types of uv-curable inks, referred to as océ ijc255 and océ ijc256. Both inks are easy to maintain, requiring daily maintenance with a vacuum suction device and a weekly physical cleaning (swabbing) of the printheads. The océ ijc255 whit...

  • Page 209

    Ijc256 inks require regular spitting in order to keep nozzles clear for jetting (ijc255 ink only requires spitting with white ink). This spitting occurs in the maintenance station at set intervals and ejects ink onto an absorbent foam pad. This foam pad must be changed as it becomes saturated or els...

  • Page 210

    Only qualified inks can be used. If a bag of ink with an invalid serial number, expired use-by date, incorrect color placement in the ink bay, or if an expired tag is connected to the printer, then the operator is alerted and an error message is displayed. The ink delivery system provides the printh...

  • Page 211

    Illustration [121] ink bags in the ink bays (primary and secondary) ink filters the uv ink in your printer is protected from contaminants in the ink by means of ink filters. These are easily accessed and can be replaced by the operator when they become blocked with debris (see the maintenance sectio...

  • Page 212

    • perform printhead maintenance every day before printing. • swab the printheads with uv flush at least once a week (and as needed) to dislodge any potential buildup of particles or ink. Access to msds ink information msds (material safety data sheets) for each color of ink and the uv flush are avai...

  • Page 213: How to Change Ink Bags

    How to change ink bags introduction the ink is supplied in 2 liter or 800 milliliter bags, dependant on the printer model (white ink comes in 1 liter bags for all models). The bags have a non-spill coupler bonded into the top corner. When installing onto the printer, the bags are inverted and the qu...

  • Page 214

    Illustration [122] remove the quick-release coupler important for personal safety, we recommend that the operator always wear nitrile gloves, a protective apron, and safety glasses with side shields when handling inks. Procedure 1. Open the clear plastic door on the ink station. 2. Identify the the ...

  • Page 215

    Chapter 11 error handling and troubleshooting user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 216: Troubleshooting Overview

    Troubleshooting overview introduction this section covers general problems that may occur with the printer. Malfunctions that trigger system error messages can be caused by human error, a system malfunction, an interface cable malfunction, mechanical printer malfunction and/or printer firmware failu...

  • Page 217

    Indicating the on and off positions, such as '1' for on and '0' for off. A suitable air gap should be maintained for safe electrical isolation when in the off position. The printer relies on this service for primary branch protection. If the printer is without power, check the local supply voltage a...

  • Page 218

    • note any unusual phenomena, such as peculiar printing, noises, and smells associated with the failure. Troubleshooting overview 218 chapter 11 - error handling and troubleshooting user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 219: Occurs

    How to improve quality when banding occurs introduction banding can occur in an image for a number of reasons. Typically it occurs due to neighboring nozzles that do not fire or multiple nozzles that fire with poor directionality. This can occur if the printer sits idle for an extended period of tim...

  • Page 220

    How to improve quality when banding occurs 220 chapter 11 - error handling and troubleshooting user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 221

    Chapter 12 printer maintenance user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 222: Maintenance Guidelines

    Maintenance guidelines introduction the printer operator is responsible for the regular maintenance of the printer. This section provides detailed information about what is required for proper printer maintenance. While océ display graphics systems furnishes guidelines for periodic maintenance, the ...

  • Page 223

    Gives you easy access to all these areas. Diligent application of the maintenance schedule ensures optimum performance from your printer. Note do not bump the carriage or gantry as this can cause dropouts in the printhead nozzles. A hard bump can break the meniscus vacuum in the ink lines and thus a...

  • Page 224: Maintenance Procedures

    Maintenance procedures clean carriage underside introduction to maintain optimal print quality, it is important to periodically clean the underside of the carriage to remove any excess ink. If the buildup of ink is excessive, it can be transferred to media and thus reduce print quality. When to do a...

  • Page 225

    Caution the underside of the uv lamps may be hot, avoid touching them. Procedure 1. Slide the maintenance station drawer out from under the carriage. 2. Press the middle switch to raise the carriage to its maximum height. 3. Prepare a clean poly wipe cloth as shown below. [123] prepare a poly wipe c...

  • Page 226

    Note the océ ijc256 ink formulation causes a more sticky ink build-up between nozzle plates when compared to océ ijc255 ink. This ink build- up requires cleaning with a lint-free cloth wetted with flush, rather than a dry one. Follow up with a dry cloth to ensure that all residual flush is cleaned f...

  • Page 227

    How to perform printhead maintenance introduction the maintenance station is located below the carriage. Printhead maintenance takes place while the carriage is parked. The station is covered by a sliding drawer that has an open grid in the center that allows any waste ink to drip down through the s...

  • Page 228

    Note more maintenance is required in dusty environments, or when there are fibres protruding from the media, or when printing on reflective media such as glass or metal (more reflected uv light hits the printheads). When printing on reflective media it is advised to monitor the nozzle check and prin...

  • Page 229

    Note maintenance station switches: there are three switches inside of the maintenance station . They can be operated in any order. For example, you can press the middle switch to raise the carriage to remove debris from the underside of the carriage even when a purge isn't required. [125] maintenanc...

  • Page 230

    Important be careful not to snag the coiled suction-head hose when removing the suction-head from the holder. 5. Press the suction button to turn on the suction pump. Pick up the suction- head from the tray at the left end of the maintenance station. Wipe the suction-head with a new, clean lint-free...

  • Page 231: How to Print A Nozzle Check

    [127] swipe printhead 7. Wipe the suction-head on a clean piece of new lint-free wipe before proceeding to the next printhead. Note during maintenance, be careful not to touch the nozzles or the nozzle plate as this can damage the printhead. 8. Slide the maintenance station drawer back to its closed...

  • Page 232

    Procedure note when you print on the rmo, if the media width entered is less than 1067 mm (3.5 ft) the standard nozzle check will not fit across the media. In this case, if the nozzle check icon is selected from the print job control command toolbar, the narrow version (nozzle check narrow 886.5 x 2...

  • Page 233

    Printhead maintenance - how to evaluate a nozzle check procedure 1. The magenta section of the nozzle check print example shown in the figure below indicates that multiple nozzles are out. Note this is an extreme example to illustrate the problem. In most cases you will likely see only two or three ...

  • Page 234

    [129] printhead layout note based on the perspective shown in the illustration, package a is always the row of nozzles on the left side of a printhead and package b is always the row of nozzles on the right side of a printhead 3. Once you have identified the particular printhead that has nozzles out...

  • Page 235

    Printhead maintenance - how to correct nozzle dropouts procedure 1. If there are only a few nozzle dropouts per printhead try suctioning the affected printheads again without purging. If many nozzles are out, perform printhead maintenance again. 2. Print another nozzle check and repeat step 1. 3. If...

  • Page 236

    Printhead maintenance - maintenance for select printheads procedure 1. On the top of the carriage there are manual purge valves. If you have performed printhead maintenance and find that one or more printheads require additional maintenance, turn off the valves of all the other colors, and leave ope...

  • Page 237: Swab Printheads

    Swab printheads introduction to ensure optimal print quality, it is important to periodically clean the printheads with a swab to remove any excess ink or any debris that was not removed by printhead maintenance. Purpose important caution: to maintain print quality it is very important to swab the p...

  • Page 238

    Safety glasses with side guards important never "scrub" the printhead with a swab as this will drag debris into other nozzles. Always move the swab across the printhead nozzles from back to front (8 seconds per printhead). Never use isopropyl alcohol to clean the printheads. Do not allow swabs to be...

  • Page 239

    Procedure note swab one printhead at a time to reduce ink waste during the purge and also to minimize ink spill on your hand. In order to achieve the most effective swab, it is best to swab immediately after a purge while the ink is still dripping from the printheads. Close the ink valve so that the...

  • Page 240

    [133] swab yellow printhead 7. Rotate the swab by 180 degrees and repeat the previous step. 8. Discard the swab and repeat steps 2 to 6 for all the other printheads (if needed). 9. Perform printhead maintenance. 10. Once finished, all residual flush and ink in the gaps around the head should be care...

  • Page 241

    How to clean the uv lamp filter introduction the top of the housings for the left and right uv lamps contain a filter that keeps dust and other airborne particles from entering the lamp housings. If the filter becomes clogged with dust and debris it can cause overheating of the lamps. When to do che...

  • Page 242

    [134] remove lamp filter 3. Move away from the printer and use a vacuum cleaner to remove any debris or dust. 4. Replace the lamp filter by inserting one long edge into the channel on top of the lamp housing, and then squeeze the filter so that the middle bulges and allow the other edge to slide int...

  • Page 243

    How to remove ink from the table introduction how often you need to perform these procedures will vary, depending on printer usage and work habits. Remove ink from the table and other metal surfaces: remove ink from the table whenever necessary. If the ink is not cured, you can wipe it up with a pap...

  • Page 244

    3. Continue to wet and wipe the surface until the cloth does not show any sign of ink color. How to remove cured ink 1. Scrape any cured ink from the surface of the table with a scraper (or a razor blade in a holder). 2. Use a vacuum cleaner to remove the scraped particles of ink and any other debri...

  • Page 245: Empty The Ink Waste Tray

    Empty the ink waste tray introduction the waste tray is located below the maintenance station. It accumulates ink that has dripped from the printheads or ink waste that results from a purge when performing printhead maintenance or swabbing the printheads. The ink drops onto a sloped drain plate at t...

  • Page 246

    [135] waste tray valve 3. Turn the valve on the waste tray until it starts to drain the waste material. 4. Shut off the valve when ink no longer drains out (or if the container become full). Note the valve closes clean (drip free) but because it has long pipe use a piece of cloth or paper to wipe it...

  • Page 247: Fill The Coolant Reservoir

    Fill the coolant reservoir introduction the coolant is a thermal fluid used to maintain the temperature of the ink in the printheads and ink reservoirs on the carriage. Temperature control of the ink is required in order to achieve the correct ink viscosity, which affects the jetting velocity of the...

  • Page 248

    Illustration [136] coolant bottle procedure 1. Remove the coolant tube from the coolant bottle lid. 2. Remove the coolant bottle from the ink bay. 3. Remove the coolant bottle lid. 4. Get the coolant fluid container that shipped with the printer (usually located behind the door to the left of the co...

  • Page 249

    Note the accessory pack that ships with a new printer contains a 2 litre container of coolant. During an install the coolant system requires 1.8 litres to fill the coolant bottle and lines. We suggest that you order more coolant from your sales representative so that you will have some when you need...

  • Page 250

    Replace the spit catcher foam pad introduction the spit catcher consists of a slotted cover for the maintenance station drawer and a foam pad that is held in place under the drawer. The spit catcher is necessary for ijc255 white ink and also for all five of the newer océ ijc256 inks. These inks requ...

  • Page 251

    [137] change spit catcher pad 4. Remove the spit catcher foam pad and replace it with a new one. [138] close spit catcher 5. Swing the metal base up and lock it with the knob. Replace the spit catcher foam pad chapter 12 - printer maintenance 251 user manual: arizona (az) 440 gt, az 440 xt, az 460 g...

  • Page 252: Clean Gantry Rails

    Clean gantry rails introduction dust and debris can accumulate on the gantry rails, which run along the length of the table. The bearings that run on the rails are equipped with shields that are designed to keep debris from entering the bearing housing. After a period of time and use, debris can acc...

  • Page 253

    [140] dust on the gantry rail when to do if you notice any dirt or ink on the gantry rails, or an accumulation of debris on the grey rail bearing shields, clean them immediately with a poly-wipe lint-free cloth. Note gently wipe dirt or debris from the gantry rails or bearing shields to avoid removi...

  • Page 254: Filter

    How to change ink filters - how to change an ink filter introduction each ink color (or varnish) has a filter that removes any particulate matter as it is pumped from the bag to the printheads. The ink filters are located in an enclosure below the ink bay. There is a primary and a secondary ink bay ...

  • Page 255

    Important a clogged ink filter can result in damage to your printer's ink system. Particulate matter buildup in the ink can cause problems that will require a service call. Be sure to change all ink filters every 12 months to avoid such problems. Procedure 1. Open the sliding maintenance station doo...

  • Page 256

    [142] open ink filter enclosure cover 5. Locate the bleed tube valve on the top of the ink filter you are going to change (the cap that holds it in place indicates the color of the ink line into that filter). 6. Wrap a lint-free cloth around the end of the bleed tube of the ink filter to catch any i...

  • Page 257

    [143] ink bleed tube valve 7. Turn the bleed tube valve shutoff lever so that it is parallel to the bleed tube to open the valve and release any pressure, then flip the shutoff lever back to the perpendicular closed position after about 30 seconds. Note the ink system is under pressure and so it is ...

  • Page 258

    How to change ink filters - how to bleed an ink filter procedure 1. Open the ink purge valve of the target color to bleed and make sure the valves of the other colors (or varnish) are closed. [144] yellow purge valve open 2. Click on the ink status icon located in the top right corner of the print j...

  • Page 259

    [145] maintenance station buttons 4. Press the raise carriage button and then use the maintenance suction nozzle to remove any excess ink from the printhead that you purged. 5. Close the maintenance station door. 6. In the ink bay, reconnect the ink bag coupler of the target ink bag to re- initiate ...

  • Page 260

    How to change ink filters - final steps procedure 1. Check the new filter to make sure there are no ink leaks. 2. Open any purge valves on the carriage that are still closed. 3. Use a marker or create a label to record the install date. 4. Replace the ink filter enclosure cover. 5. Perform routine p...

  • Page 261: How to Change A Uv Lamp Bulb

    How to change a uv lamp bulb introduction your océ arizona printer uses two uv lamps, one on each side of the carriage, to cure the uv ink during printing. The bulbs in these uv lamps have a limited lifetime and must be replaced by the operator if they fail or when they can no longer cure the ink at...

  • Page 262

    Caution the uv lamps and the carriage guard may be hot if the printer has been active. Avoid touching the guard and the lamp assembly until it is cool. Caution these uv lamp bulbs contain mercury, and if they are broken the vapor is toxic if inhaled. The lamp bulbs must be disposed of according to l...

  • Page 263

    [147] remove lamp filter 4. Swing the uv lamp housing interlock safety arm out of the way: [148] interlock safety arm • first lift it straight up to the height of the blue connector; • then angle it away from the connector as you raise it higher; and • finally swing the arm back over the connector a...

  • Page 264

    How to remove the uv lamp bulb procedure important use cotton gloves when handling the uv lamp and shutter assemblies; oil from fingers can harm these components and shorten lamp life. 1. Put on protective eye wear and cotton gloves. 2. Turn the housing upside down on a clean work space away from th...

  • Page 265

    [150] rotate light shields 5. Disconnect both uv lamp cables by first loosening the screw lock and then pulling the lock away from the connectors. [151] remove connectors 6. Ease the bulb out of the retainer clips, one end at a time and then remove it from the housing. How to remove the uv lamp bulb...

  • Page 266

    [152] remove uv lamp bulb 7. Place the used bulb in a container for recycling. 8. Dispose of the old uv lamp bulbs according to local environmental regulations. How to remove the uv lamp bulb 266 chapter 12 - printer maintenance user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 4...

  • Page 267: How to Replace The Lamp Bulb

    How to replace the lamp bulb procedure important wear cotton gloves. Avoid bare skin contact with the uv lamp bulbs. When heated, compounds from the skin can form permanent etching on the surface of the uv bulb. A contaminated bulb may fail prematurely. 1. Before you insert the new uv bulb and repla...

  • Page 268

    6. Insert the bulb into the retainer clips one at a time, ensuring that the bulb is centered and seated firmly into the clips at both ends. 7. Reconnect the bulb power connectors and tighten the screw locks. 8. Rotate the two uv light shields clockwise back to the closed position so that they are pa...

  • Page 269

    How to replace the lamp housing procedure 1. Wipe both the top and bottom of the quartz window at the base of the uv lamp-housing carriage bucket with an alcohol wipe. Also check the bottom of the quartz window for any buildup of ink, which can be caused by misting if the carriage height is incorrec...

  • Page 270: How to Maintain White Ink

    How to maintain white ink introduction printers with the white ink option require care and maintenance to ensure that the white printheads function properly. White ink is re-circulated in the system to limit any settling of the ink. For this to take place, the printer must be left powered on at all ...

  • Page 271

    Procedure 1. Open the clear plastic door of the ink bay. 2. Press the quick-release coupler button at the bottom corner of the white ink bag to release it. 3. Unhook the bag from the top of the ink station. 4. Agitate the white ink bag according to the illustration on the bag. Note you must agitate ...

  • Page 272: Rmo Maintenance Guidelines

    Roll media option maintenance rmo maintenance guidelines introduction the océ arizona 400 series operator is responsible for the regular maintenance of the printer and, if it is installed, the roll media option. When the rmo unit is kept clean and free of blemishes and defects, you will be ensured o...

  • Page 273

    Rmo maintenance guidelines chapter 12 - printer maintenance 273 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 274

    How to clean the rubber capstan introduction the capstan is a rubber-coated roller that helps to track and guide the media position. It has an encoder at one end and a brake at the other. The capstan must be kept clean and its rubber surface free of blemishes or defects to ensure accurate media tran...

  • Page 275

    [154] remove lint, dust, paper particles and debris how to remove stains (coffee, tea, soda pop, etc.) supplies needed: rubber gloves, soap, hot water, and lint-free cloth. Procedure 1. Put on nitrile gloves 2. Mix a cleaning solution that is 50:1 hot water to soap. Note use a mild detergent such as...

  • Page 276

    How to remove uncured ink on the capstan before you begin supplies needed: • nitrile gloves, • safety goggles with side shields, • several absorbent clothes and • isopropyl alcohol (95% pure). Procedure 1. Put on gloves and goggles. [155] ink spill on capstan 2. Wipe up the majority of the ink by bl...

  • Page 277

    [156] wipe up ink with cloth 3. Wet a new absorbent cloth with alcohol and wipe up the remaining ink. [157] wet fresh cloth with alcohol how to remove uncured ink on the capstan chapter 12 - printer maintenance 277 user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 ...

  • Page 278

    Note it may be difficult to tell whether or not all the ink has left the surface. Continue to wet and wipe the capstan surface until the cloth does not show any sign of ink color. [158] wipe up remainder of ink 4. Allow adequate time for capstan to dry. Note if the scrubbing action leaves fibers fro...

  • Page 279

    Appendix a application information user manual: arizona (az) 440 gt, az 440 xt, az 460 gt, az 460 xt, az 480 gt, az 480 xt - rev. B, 4/2013.

  • Page 280

    Application resources on the web site introduction there are many resources available on the océ arizona customer support web site: application hints and tips, media recommendations, media models, msds information, customer application bulletins, and more. To access this information, navigate to: ht...

  • Page 281

    Application bulletin 17 - managing arizona 250gt ink inventory application bulletin 18 - how to bleed trapped air from an ink filter application bulletin 19 - reduce static with an océ static suppression kit application bulletin 20 - how to print on backlit materials using quality- density mode appl...

  • Page 282

    Application bulletin 40 onyx x10 media model and icc profile creation guidelines application bulletin 41 optimizing xt center zone vacuum application bulletin 42 dibond media models added to the customer support website application bulletin 43 roll media option tips and troubleshooting application b...

  • Page 283: Index

    Index a ac power..................... 77 , 78 , 80 , 81 , 82 ac power plug..................................... 77 alphanumeric input............................ 47 b banding.............................................. 219 beacon light status............................ 23 c carriage collision ......

  • Page 284

    N network connection............................ 83 network connection settings.............. 63 network name ..................................... 83 nozzle check.... 227 , 231 , 233 , 235 , 236 , 237 nozzle dropout. . 227 , 231 , 233 , 235 , 236 nozzle plate........ 227 , 231 , 233 , 235 , 236 noz...