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- BLM 500
- Operating Information Manual
Oce BLM 500 Operating Information Manual
Summary of BLM 500
Page 1
Blm 500 / bookletmaker 50 user manual operating information.
Page 2: Copyright
Edition 2008-08 us copyright copyright 2008 océ all rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from océ. Océ makes no representation or warranties with respect to the contents hereof and specifically...
Page 3: Table of Contents
3 table of contents table of contents chapter 1 introduction to the booklet maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 description of the booklet make...
Page 4
4 table of contents chapter 5 error conditions, problems, and solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 clear a printer error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 clear a booklet maker error . . . . . . . . . . . . . . . . . ...
Page 5: Chapter 1
5 chapter 1 introduction to the booklet maker.
Page 6: Introduction
6 chapter 1 introduction to the booklet maker introduction introduction introduction thank you for choosing the booklet maker. Your manual the user manual for the booklet maker describes how to perform these tasks: ■ operate the booklet maker ■ find and correct error conditions ■ perform normal main...
Page 7
7 introduction how to get help if you have any questions or problems, refer to the problem-solving section in this manual (see the chapter “error conditions, problems, and solutions”). Contact your booklet maker supplier for further help..
Page 8
8 chapter 1 introduction to the booklet maker description of the booklet maker description of the booklet maker introduction the booklet maker operates online with digital printers to process sets of printed pages into stitched books. The main parts are shown below. Illustration [1] [1] operator sid...
Page 9
9 right-hand side of the booklet maker right-hand side of the booklet maker illustration [2] [2] right-hand side of the booklet maker component - function table [2] a b [2] right-hand side of the booklet maker component function a the stitch-wire cabinet the stitch-wire cabinet holds the spool of st...
Page 10
10 chapter 1 introduction to the booklet maker the rear panel of the booklet maker the rear panel of the booklet maker illustration [3] [3] the rear panel of the booklet maker component - function table [3] b c e d f a [3] the rear panel of the booklet maker component function a rating and serial la...
Page 11: Chapter 2
11 chapter 2 how to run the booklet maker this chapter gives information on how to run a job on the booklet maker. For information on how to operate the printer, refer to the printer documentation. Information about the user interface is included in the chapter “the user interface.” information abou...
Page 12: Before You Begin
12 chapter 2 how to run the booklet maker before you begin before you begin paper and book quality instructions ■ the size of paper and the thickness of the set must be measured. These measurements are entered via the touch screen before you begin a print job. ■ measure the size of the printed paper...
Page 13: Turn On The Booklet Maker
13 turn on the booklet maker turn on the booklet maker procedure 1. Connect the booklet maker to the power supply. 2. Use the on/off switch to turn on the booklet maker. Result the machine makes this sequence of beeps: 'beep__beep beep beep beep_____ beep beep'. The touch screen illuminates and the ...
Page 14: Enter The Job Settings
14 chapter 2 how to run the booklet maker enter the job settings enter the job settings introduction enter the settings for a new job in the basic window on the touch screen. See the chapter “the user interface” for more information. The paper size and page direction settings are entered on the touc...
Page 15
15 enter the job settings procedure for a new job [5] procedure for a saved job 1. Touch load & save step action information 1 touch basic 2 enter the paper size touch paper size. Enter the dimensions of the paper. The job setting is easier if you first select a preset paper size, then adjust the se...
Page 16
16 chapter 2 how to run the booklet maker enter the job settings 2. Touch the job name or use the up arrow or the down arrow to select the job. 3. Touch load. 4. Wait until the booklet maker is ready.
Page 17: Stacker Adjustment
17 stacker adjustment stacker adjustment adjust the stacker adjust the stacker according to the size and thickness of the finished book adjust the stacker on page 45 ..
Page 18: Run The Job
18 chapter 2 how to run the booklet maker run the job run the job 1. Make sure the adjustments on the booklet maker are complete before you release the print job from the print queue. 2. Start the print job. The booklet maker starts automatically. 3. Check the quality of the first book. 4. If the qu...
Page 19: Chapter 3
19 chapter 3 the user interface.
Page 20: The Touch Screen
20 chapter 3 the user interface the touch screen the touch screen introduction [4] [4] the user interface [6] the user interface includes a color touch screen and start/stop buttons. Operate the touch screen with your fingertip. You can touch the screen with a blunt item, for example a palm-top 'wan...
Page 21
21 the touch screen illustration [5] [5] the touch screen component - function table [7] 5 3 2 1 7 8 4 6 no. Component function 1 window tabs the touch screen buttons are divided into groups that have related functions. Each group of buttons has a separate window. Touch the correct tab to select the...
Page 22
22 chapter 3 the user interface the touch screen 5 status the status line shows the machine status. - green the booklet maker is ready or running. - orange please wait - wait until the booklet maker is ready. Attention - the booklet maker needs intervention by the operator. - red the booklet maker i...
Page 23: The Job Mimic
23 the job mimic the job mimic introduction the job mimic shows the current machine status. Illustration [6] [6] the job mimic component - function table [8] no. Icon information 1 [7] the following items are shown ■ the size of paper ■ the format of the paper in the gathering area ■ the broken line...
Page 24
24 chapter 3 the user interface the job mimic 4 [10] the number of forms is shown. If the pressure is adjusted, the setting is shown in brackets. A red x shows that the form function is not active. 5 [11] the trim setting is displayed. A red x shows that the trim function is not active. No. Icon inf...
Page 25: The Basic Window
25 the basic window the basic window introduction the basic window gives you access to frequently-changed machine settings. Button overview [9] [9] the basic window buttons (1 – 2) button information paper size measure the accurate size of the paper before you make a book. Touch paper size to enter ...
Page 26
26 chapter 3 the user interface the basic window form to make the square spine of the book, pressure is applied to the spine. This process is called forming. Touch form to specify the amount of spine form. To make a good spine on different paper types, the amount of spine form can be changed. To cha...
Page 27: The Load & Save Window
27 the load & save window the load & save window introduction the load & save window lets you save and reload job settings. Each job is given a name. The jobs are displayed in a list on the screen. Touch the job name or use the up arrow or down arrow to make the selection. Button overview [10] [10] ...
Page 28
28 chapter 3 the user interface the load & save window padlock symbol the padlock symbol shows when a saved job is locked or unlocked. There is a small padlock symbol next to each locked job. To lock or unlock a job. 1. Select the job from the job list 2. Touch the large key symbol. A padlock symbol...
Page 29: The Advanced Window
29 the advanced window the advanced window introduction the advanced window gives you access to special machine functions. [11] [11] button overview button information re-ref if the machine calibration appears incorrect or if an 'axis moving' error message remains on the screen, touch re-ref to re-r...
Page 30: The Configure Window
30 chapter 3 the user interface the configure window the configure window introduction the configure window lets you make changes to the configuration of the machine. Some functions and buttons are only available at certain access levels, see 'access level' table 13 on page 31 . Configure window but...
Page 31: The Menu Window
31 the menu window the menu window introduction menu shows the settings that are not changed during day-to-day operation. These settings include ■ change the access level ■ change the display language ■ advanced machine settings that are accessed by a person who has the correct access-code. Button o...
Page 32
32 chapter 3 the user interface the menu window counters the counters display the ■ number of books that have been made ■ number of sheets that have been processed ■ number of stitches that have been used -reset touch reset to reset the book, sheet counter, and stitch counter. Touch and hold reset. ...
Page 33: Chapter 4
33 chapter 4 standard tasks this chapter describes the standard tasks that are needed in the day-to-day operation of your booklet maker..
Page 34
34 chapter 4 standard tasks load and save the job settings load and save the job settings introduction the current job settings can be saved to memory and reloaded for use again at a later date. Load the 'default job template' to reset the booklet maker to normal settings. Save a job 1. Touch load &...
Page 35: Adjust The Stitch Pitch
35 adjust the stitch pitch adjust the stitch pitch introduction the stitch pitch is the space between the stitches. The machine automatically calculates the stitch pitch according to the size of the paper and the number of stitches. The stitches are inserted symmetrically on the spine of the book. I...
Page 36
36 chapter 4 standard tasks open the connecting bridge cover open the connecting bridge cover introduction the booklet maker will not stop if you open the connecting bridge cover. [13] [13] connecting bridge cover in the open position. [14] when to do if a machine error occurs, or for maintenance. ■...
Page 37
37 open and close the folder cover open and close the folder cover introduction if a machine error occurs, or for maintenance. ■ to access the stitch area ■ to access the folder area note: the folder cover has an interlock switch. The booklet maker stops if you open the folder cover. [14] [14] unloc...
Page 38
38 chapter 4 standard tasks lift and lower the clincher frame lift and lower the clincher frame introduction [15] [15] folder cover in the vertical position. [15] [16] [16] clincher frame components [16] when to do if a machine error occurs, or for maintenance. ■ to clear a paper jam in the stitch a...
Page 39
39 lift and lower the clincher frame lift the clincher frame 1. Open the folder cover. 2. Turn the locking handle to the left , until the thread is disengaged. 3. Lift the clincher frame to the vertical position. Lower the clincher frame attention: you must hold the weight of the clincher frame. Do ...
Page 40
40 chapter 4 standard tasks open the gathering area cover open the gathering area cover introduction [17] [17] gathering area cover. [17] when to do if a machine error occurs, or for maintenance. ■ to access the gathering area ■ to access the static elimination bar in the gathering area the booklet ...
Page 41
41 lift the booklet maker main deck lift the booklet maker main deck introduction [18] [18] lift the booklet maker main deck [18] when to do if a machine error occurs, or for maintenance. ■ to access the stitch head ■ to access the former area ■ to access the trim area procedure caution: keep your h...
Page 42
42 chapter 4 standard tasks lift the booklet maker main deck [19] step action information 1 open the connecting bridge cover. ( see ‘open the connecting bridge cover’ on page 36 ) 2 open the folder cover. ( see ‘open the connecting bridge cover’ on page 36 ) 3 lift the clincher frame. ( see ‘lift th...
Page 43: Empty The Trim Bin
43 empty the trim bin empty the trim bin introduction [19] [19] trim bin open. [20] note: the booklet maker operates with the trim bin removed for a short period of time. The printer waits while the trim bin is removed, then continues when the trim bin is replaced. To prevent lost production, you mu...
Page 44
44 chapter 4 standard tasks open the stitch wire cabinet open the stitch wire cabinet introduction [20] [20] stitch wire cabinet. [21] when to do ■ to see if the stitch wire is jammed or finished. An error message is displayed on the touch screen when the stitch wire is jammed or finished. ■ to inst...
Page 45: Adjust The Stacker
45 adjust the stacker adjust the stacker introduction the collection table must be in the correct position for the stacker to operate. The position of the collection table depends on the finished size of the job. ■ when you start a new job ■ if the books do not stack correctly [21] [21] the stacker ...
Page 46
46 chapter 4 standard tasks adjust the stacker [23] procedure [24] these settings are recommendations. The settings can change with the size, thickness, and material of book. Make further adjustments if necessary. A book size in window b collection table c orange plastic hand screw d catch tray step...
Page 47
47 operate the booklet maker offline operate the booklet maker offline introduction you can hand feed sets into the booklet maker if offline operation is needed. The machine operates when you push the two buttons. When to do ■ to check the settings are correct ■ to make a small number of books offli...
Page 48
48 chapter 4 standard tasks operate the booklet maker offline.
Page 49: Chapter 5
49 chapter 5 error conditions, problems, and solutions this chapter describes how to correct problems that can occur with your booklet maker. If a problem persists, contact your service engineer..
Page 50: Clear A Printer Error
50 chapter 5 error conditions, problems, and solutions clear a printer error clear a printer error introduction if a paper jam or other error occurs in the printer, the printer and the booklet maker stop. Procedure 1. Clear the printer error. 2. Follow the instructions on the printer. If the printer...
Page 51: Clear A Booklet Maker Error
51 clear a booklet maker error clear a booklet maker error introduction if a paper jam or other error occurs in the booklet maker, the printer and the booklet maker stop. The type of error is displayed on the touch screen ( see ‘error messages’ on page 54 ). Procedure 1. Clear the error. The error m...
Page 52: General Problems
52 chapter 5 error conditions, problems, and solutions general problems general problems [25] problem cause solution the booklet maker does not start the booklet maker is not turned on. Turn on the booklet maker ( see ‘turn on the booklet maker’ on page 13 ). The printer has not sent a job to the bo...
Page 53
53 general problems the operation of the touch screen is incorrect the touch screen is in power-save mode touch the touch screen to restore normal function the touch screen on page 20 . The touch screen calibration is incorrect calibrate the touch screen ( see ‘calibrate the touch screen’ on page 84...
Page 54: Error Messages
54 chapter 5 error conditions, problems, and solutions error messages error messages [26] problem cause solution axes moving some of the machine axes are moving. This message clears when the adjustment is complete. If the message does not clear, touch advanced > re ref book cycle time too long the p...
Page 55
55 error messages bridge motor stall check for a paper jam in the connecting bridge. ■ touch stop to stop the booklet maker. ■ clear the paper jam. ■ touch stop to clear the message from the screen. ■ continue the print job. ( see ‘clear paper jams’ on page 68 ) check the trim bin the trim bin is ei...
Page 56
56 chapter 5 error conditions, problems, and solutions error messages flow error - former there is an error at the former. Open the folder cover and remove the book(s). If necessary, open the main deck to remove the book(s). If there is paper in the gathering area, touch start, then touch advanced >...
Page 57
57 error messages form clamp closed the form clamp is in the wrong position. Touch start to reset the position. Follow the instructions on the screen. Form roller error the form roller is jammed. Clear the jam and continue. ( see ‘jam in the trim area’ on page 74 ) form roller not parked the form ro...
Page 58
58 chapter 5 error conditions, problems, and solutions error messages jam in gathering area there is a paper jam in the gathering area. Open the connecting bridge cover, lift the connecting bridge and remove the paper jam. ( see ‘jam in the gathering area’ on page 71 ) jam in stacker area there is a...
Page 59
59 error messages remove set from fold area open the folder cover and remove the set. Remove set - gathering area open the gathering area and remove the sheets. Or touch start, then touch advanced > purge set > purge set to clear the set from the machine. Rotate axis moving the rotate axis is moving...
Page 60
60 chapter 5 error conditions, problems, and solutions error messages shuttle motor error use the on/off switch. Turn the machine off, then turn the machine on. If the problem continues, call your service engineer. Shuttle not parked the shuttle is in the wrong position. Touch start to reset the pos...
Page 61
61 error messages stitch timeout there is an error at the stitcher. If the problem continues, call your service engineer. Stitch timeout error on page 75 too many pages the printer has delivered more than 55 sheets into the gathering area. Remove the incorrect set. Correct the printer setting. Touch...
Page 62
62 chapter 5 error conditions, problems, and solutions error messages trim blade not parked the trim blade is in the wrong position. Touch start to reset the position. Follow the instructions on the screen. User stop the user has touched the stop button while the machine is in operation. Touch start...
Page 63: Book Quality
63 book quality book quality paper size and book quality instructions ■ careful measurement of the paper size and set thickness is important. ■ to make an accurate book you must enter accurate paper dimensions into the touch screen. ■ measure the size of the printed paper. The paper dimension change...
Page 64
64 chapter 5 error conditions, problems, and solutions book quality [27] book quality problem cause solution the finished book is not neat and tidy the sheets are not aligned the wrong paper size was entered on the touch screen. Measure the paper and enter the correct dimensions ( see ‘enter the job...
Page 65
65 book quality the stitch is not on the center-line of the spine the wrong paper size was entered on the touch screen. Measure the paper and enter the correct dimensions. The booklet maker adjustment system is not calibrated correctly. Touch re-ref in the advanced window to calibrate the booklet ma...
Page 66
66 chapter 5 error conditions, problems, and solutions book quality spine form problems to make the square spine of the book, pressure is applied to the spine. This process is called forming. The booklet maker automatically applies the optimum amount of form according to the book thickness. Some typ...
Page 67
67 book quality [28] incorrect - the spine needs more form. Check these settings: the set thickness setting is incorrect measure the set thickness and enter the correct dimension. Enter the job settings on page 14 the folder cover is not securely closed? Close the folder cover. Close the folder cove...
Page 68: Clear Paper Jams
68 chapter 5 error conditions, problems, and solutions clear paper jams clear paper jams introduction [30] [30] paper jam locations [29] [31] [31] paper jam location - bridge infeed a b d c e a connecting bridge b gathering area c stitch area d fold and forming areas e trim area a.
Page 69
69 clear paper jams [30] [32] [32] trimmer infeed conveyor viewed from above. Jam before the trimmer on page 72 [31] [33] [33] trim stop assembly jam in the trim area on page 74 a bridge infeed cover a b a trimmer infeed conveyor b former-clamp mechanism a c b.
Page 70
70 chapter 5 error conditions, problems, and solutions clear paper jams [32] [34] [34] gathering area belt positions jam in the bridge infeed 1. Open the bridge infeed cover. 2. Remove the jammed paper. 3. Close the bridge infeed cover. 4. Touch stop to clear the message from the screen. 5. If there...
Page 71
71 clear paper jams 5. If there is paper in the gathering area, touch start , then touch advanced > purge set > purge set to clear the set from the machine. 6. Continue the print job. Jam in the gathering area 1. Open the connecting bridge cover. 2. Lift the gathering area cover. 3. Remove the jamme...
Page 72
72 chapter 5 error conditions, problems, and solutions clear paper jams jam in the stitch area [33] jam in the folder or former area 1. Open the folder cover. 2. Remove the jammed paper. If you cannot see the paper in the former area. ( see ‘jam in the trim area’ on page 74 ) 3. Close the folder cov...
Page 73
73 clear paper jams [34] step action information 1 open the booklet maker main deck 2 remove the trim bin. 3 loosen the trimmer infeed conveyor. The procedure can be seen from the top of the machine. Access to the parts is through the former-clamp mechanism. Hold the shaft and push to the right, aga...
Page 74
74 chapter 5 error conditions, problems, and solutions clear paper jams jam in the trim area [35] step action information 1 remove the trim bin. 2 loosen the 2 orange plastic hand screws to release the locking plates. The locking plates can rotate to release the trim stop guard. 3 pull the trim stop...
Page 75: Stitch Timeout Error
75 stitch timeout error stitch timeout error introduction [36] step action information 1 open the folder cover. Open and close the folder cover on page 37 2 lift the clincher frame. Lift and lower the clincher frame on page 38 3 remove the paper. 4 lower the clincher frame. Lift and lower the clinch...
Page 76: Stitch Head Problems
76 chapter 5 error conditions, problems, and solutions stitch head problems stitch head problems [37] problem cause solution the stitch head does not operate the stitch function is not selected. Make sure stitch is set to 1 or more ( see ‘the basic window’ on page 25 ). The stitch wire is finished. ...
Page 77: Clear A Stitch Wire Jam
77 clear a stitch wire jam clear a stitch wire jam introduction before you begin: lift the booklet maker main deck. See lift the booklet maker main deck on page 41 [37] [37] stitch head. A b c d.
Page 78
78 chapter 5 error conditions, problems, and solutions clear a stitch wire jam [38] before you begin [39] clear the jammed wire [40] a top location of middle wire tube b middle wire tube c metal spring clip d feed gears step action information 1 turn off the booklet maker use the on/off switch. 2 di...
Page 79
79 clear a stitch wire jam remove the middle wire tube. Figure 37 on page 77 pull the wire from the stitch head. 5 install the stitch wire into the stitch head. ( see ‘install the stitch wire into the stitch head’ on page 110 ) step action information.
Page 80: Clear A Stitch Head Jam
80 chapter 5 error conditions, problems, and solutions clear a stitch head jam clear a stitch head jam introduction the error message jam in stitch head is displayed. This may be caused by ■ the set thickness setting is incorrect ■ the stitch head is jammed by broken wire ■ the stitch head needs lub...
Page 81
81 clear a stitch head jam procedure 1 [41] procedure 2 [42] step action information 1 stop the booklet maker. Touch the stop button 2 open the folder cover. Open and close the folder cover on page 37 3 lift the clincher frame. Lift and lower the clincher frame on page 38 . 4 remove the jammed paper...
Page 82
82 chapter 5 error conditions, problems, and solutions clear a stitch head jam [43] tools and materials: 1. Klüber isoflex nbu 15 grease, 50g. 2. Air duster. Supplied with the machine 3. Wire cutters. Supplied with the machine. 4. Flat blade screwdriver. B wire holder c wire holder retaining spring ...
Page 83
83 clear a stitch head jam [44] step action information 1 lift the booklet maker main deck. See lift the booklet maker main deck on page 41 2 remove the wire-holder from the stitch head. ■ move the wire-holder retaining spring to the right. Figure 42 on page 81 ■ remove the wire-holder if the wire-h...
Page 84: Calibrate The Touch Screen
84 chapter 5 error conditions, problems, and solutions calibrate the touch screen calibrate the touch screen when to do calibrate the touch screen if the buttons do not operate or the buttons do not operate correctly. Attention: use a pencil, the blunt end of a pen or a palm top wand for this proced...
Page 85: Change The Fuses
85 change the fuses change the fuses introduction the booklet maker has two fuses at the power input. If either fuse is blown, the booklet maker will not operate. Required tool fuse description: 7a, hrc quick acting, f attention: turn off the machine and remove the power supply cable before you chan...
Page 86: Manually Park The Shuttle
86 chapter 5 error conditions, problems, and solutions manually park the shuttle manually park the shuttle when to do the error messages ‘manually park shuttle’ and ‘shuttle not parked’ are displayed. Illustration [45] [45] shuttle assembly position - correct [46] [46] shuttle assembly position - no...
Page 87
87 manually park the shuttle [45] result the error message ‘manually park shuttle’ is cleared from the screen. The shuttle axis re-references and the message ‘shuttle axis moving’ is displayed. When the message list is clear, you can continue operation step 1 open the folder cover. Open and close th...
Page 88
88 chapter 5 error conditions, problems, and solutions manually park the shuttle.
Page 89: Chapter 6
89 chapter 6 maintenance.
Page 90: About Maintenance
90 chapter 6 maintenance about maintenance about maintenance service interval ■ the booklet maker needs service every four months. ■ after every one million stitches, the stitch head needs service. This interval is every third spool of stitch-wire. Only a service engineer can service the booklet mak...
Page 91: Booklet Maker Cleaning
91 booklet maker cleaning booklet maker cleaning introduction clean the booklet maker every week to remove surface dust. Attention: only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Outside of the booklet maker use a moist clo...
Page 92
92 chapter 6 maintenance clean the static elimination bars clean the static elimination bars introduction clean the static elimination bars every week. This action extends the performance and service life of the static elimination bars. The booklet maker is supplied with a small brush. Use the brush...
Page 93
93 clean the static elimination bars [48] step action information 1 clean the static elimination bar in the connecting bridge. ■ open the connecting bridge cover. ■ clean the pins on the bottom of the static elimination bar with a small brush 2 clean the static elimination bars in the gathering area...
Page 94: Clean The Former Roller
94 chapter 6 maintenance clean the former roller clean the former roller introduction clean the former roller if the spines of the books are dirty. Ink and toner can collect on the former roller. [50] [50] dirty marks on the spine required tool clean, plain paper that is not printed. A3 size (usa: 1...
Page 95
95 clean the former roller procedure [49] result the book is delivered to the stacker. Check the book. Repeat the procedure until the book spine is clean. Step action information 1 enter the correct settings on the touch screen. ■ set the touch screen to the correct paper size ■ set the set thicknes...
Page 96
96 chapter 6 maintenance clean the polyurethane strips in the form clamp clean the polyurethane strips in the form clamp introduction follow this procedure if there are dirty marks near the spine on the front and back cover of the book. Ink and toner can collect on these parts, especially when you m...
Page 97
97 clean the polyurethane strips in the form clamp [50] step action information 1 open the folder cover 2 use an alcohol wipe, or apply a small amount of alcohol to a lint free cloth. 3 reach into the form clamp and clean each of the polyurethane strips. There is a polyurethane strip on the face of ...
Page 98
98 chapter 6 maintenance clean the trimmings removal fingers clean the trimmings removal fingers introduction follow this procedure if there are small, dirty marks on the book. Ink and toner can collect on the trimmings removal fingers and cause marks on the book. [53] [53] curved marks on the book ...
Page 99
99 clean the trimmings removal fingers illustration [54] [51] illustration [55] [52] illustration [56] a b a trimmer infeed conveyor b former clamp mechanism c b a a trimmer infeed conveyor b trimmings removal fingers c former clamp mechanism b a.
Page 100
100 chapter 6 maintenance clean the trimmings removal fingers [53] procedure [54] a trimmings removal fingers b drive end of the conveyor shaft step action information 1 turn off the booklet maker 2 lift the booklet maker main deck. The procedure can be seen from the top of the machine. Access to th...
Page 101
101 clean excess grease from the stitch head clean excess grease from the stitch head introduction follow this procedure if there are grease marks around the stitches on the book. [58] required tool lint free cloth procedure [55] step action information 1 on the user interface, touch advanced > stit...
Page 102: Lubricate The Stitch Head
102 chapter 6 maintenance lubricate the stitch head lubricate the stitch head introduction [60] [60] trim the nozzle of the tube of grease [61] [61] stitch head wire holder a b c.
Page 103
103 lubricate the stitch head [56] [62] [62] driver bar [57] required tools klüber isoflex nbu15 grease, 50g air duster - is supplied with the machine attention: - only use the grease shown in this manual. Correct lubrication extends the performance and service life of the stitch head. Other types o...
Page 104
104 chapter 6 maintenance lubricate the stitch head before you begin [58] apply grease to the driver bar [59] step action information 1. Trim the first part from the nozzle. Figure 60 on page 102 2. Remove the cap from the tube of grease. 3. Fit the nozzle to the tube of grease. 4. On the user inter...
Page 105
105 lubricate the stitch head 3 apply 30 mm of grease to the visible surface of the driver bar figure 62 on page 103 [63] [64] 4 re-fit the wire-holder. 5 lower the booklet maker main deck. 6 lower the clincher frame. ( see ‘lower the clincher frame’ on page 39 ). 7 close all of the covers. Step act...
Page 106: Lubricate The Wire-Feed Cam
106 chapter 6 maintenance lubricate the wire-feed cam lubricate the wire-feed cam introduction [65] [65] lubricate the wire-feed cam [60] lubricate the wire-feed cam [61] a b c a nozzle for the tube of grease b wire-feed cam c feed lever step action information 1. Lift the psq main deck. 2. Apply 10...
Page 107: Install New Stitch Wire
107 install new stitch wire install new stitch wire introduction only use stitch-wire that is approved by your supplier. Stitch-wire that is not approved by your supplier can cause poor performance and voids the warranty. Stitch-wire description: stitcher wire s33. Before you begin lift the booklet ...
Page 108
108 chapter 6 maintenance install new stitch wire [62] remove the stitch wire from the stitch head [63] fit a new stitch wire spool [64] a stitch wire guide block b stitch wire c felt wire-cleaning pads step action information 1 cut the stitch wire to the right of the stitch wire guide block. [68] d...
Page 109
109 install new stitch wire 6 use wire cutters to remove the damaged end of the stitch wire. Remove enough stitch wire to leave the end of the stitch wire clean and straight. 7 feed the stitch wire through the stitch wire guide. [70] 8 install the stitch wire. ( see ‘install the stitch wire into the...
Page 110
110 chapter 6 maintenance install new stitch wire install the stitch wire into the stitch head [65] close the booklet maker [66] step action information 1 pull the stitch wire from the end of the stitch wire guide. 2 make sure the stitch wire runs behind the gas-strut. [71] 3 feed the end of the sti...
Page 111
111 install new stitch wire feed the stitch-wire [67] 4 close the folder cover. 5 close the connecting bridge cover. Step action information step action information 1 touch start. 3 set the number of stitches to 6 touch basic > stitches. 4 hand-feed or print an a4 or larger size test job. The stitch...
Page 112
112 chapter 6 maintenance install new stitch wire.
Page 113: Appendix A
113 appendix a specifications.
Page 114: Specifications
114 appendix a specifications specifications specifications [68] operating conditions 10-35°c at 35-85% relative humidity production cycle time: printer dependent interset gap: 2 seconds (if printer has dfd2, then 1.5 or 2 seconds, depending on job settings) minimum set time: 7.5 seconds (if printer...
Page 115
115 specifications book thickness maximum finished book thickness: 10 mm (approximately 200 pages 80gsm) maximum set thickness: 5 mm (approximately 50 sheets 80gsm) stitching 1 - 6 stitches, evenly spaced on the spine of the book stitches/spool: up to 291,500 books*/spool: approximately 127,000 trim...
Page 116
116 appendix a specifications specifications.
Page 117: Appendix B
117 appendix b declaration of conformity.
Page 118: Declaration of Conformity
118 appendix b declaration of conformity declaration of conformity declaration of conformity [69] name of manufacturer: watkiss automation limited address of manufacturer: watkiss house blaydon road sandy, bedfordshire sg19 1rz united kingdom declares that the product: name of product: blm 500 / boo...