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  5. Owner's Manual

ODES Dominator Owner's Manual

Summary of Dominator

  • Page 2: Warning

    - 1 - warning ● operation of this utv by children under the age of 16 may increase the risk of severe injury or death!!! This vehicle can roll if not driven properly!!!! ● adult supervision is always required. ● children under the age of 16 may not operate this utv. ● overloading the utv may adverse...

  • Page 3: Introduction

    - 2 - introduction dear valued odes customer, congratulations and thank you for choosing to become apart of our odes family with the purchase of your new utv. We have designed this vehicle with you, the customer in mind, providing you with great power, stability, and functionality with your utv. Thi...

  • Page 4

    - 3 - all information in this manual is based on the latest product data and specifications available at the time of printing. Odes, the manufacture of this utv, reserve the right to make product changes and improvements, which may effect the illustrations, layout, or explanations without notice. If...

  • Page 5: Table Of Contents

    - 4 - table of contents pay attention to your safety· ······ ·· ·· ·· ·· ··· ··· ·· ··· ·· ·· ·· ·· ··· ·10 guidelines on safe driving· ········· ·· ·· ·· ·· ·· ··· ·· ·· ·· ··· ·· ·· ·· ·13 introduction· · · · · · · · · · · · · ·· · · · · · · · · · ·· ·· ··· ·· ·· ·· ·· ··· ··· ·· ·· ·· ·· ···14 im...

  • Page 6

    - 5 - description and vehicle identification· ·· ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ··31 control functions· ············· ···· ·· ·· ··· ·· ·· ·· ··· ··· ·· ·· ·· ·· ··· ·33 mains switch· ······················· ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ·· ·· ·· ··· ··33 switches· ···························· ··...

  • Page 7

    - 6 - safe driving precautions· ············· · · ·· ··· ·· ·· ·· ·· ··· ·· ·· ·· ·· ···50 parking adjustment· ················· ·· ···· ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ·60 gear shift adjustment· ················ ·· ·· ·· ·· ·· ··· ·· ·· ·· ···· ·· ·· ·· ··61 auxiliary dc jack· ·····················...

  • Page 8

    - 7 - shifting· ·· · ········· ············· ·· ·· ·· ··· ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ··74 engine break-in· ······················ ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ·· ·· ··75 parking on a slope· ············ ··· ·· · ·· ·· ··· ·· ·· ·· ··· ··· ·· ·· ·· ··· ··77 accessories and loading· ··········...

  • Page 9

    - 8 - steering shaft lubrication· ················ · · ··· ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ·99 wheel removal· ························· ·· ·· ·· ·· ··· ·· ·· ·· ·· ··· ·· ·· ··100 wheel installation· ··· ··············· ·· ·· ·· ·· ·· ··· ·· ··· ·· ··· ·· ·· ··100 battery· ··· ······················...

  • Page 10

    - 9 - air filter· ··························· ·· ·· ·· ····· ·· ·· ··· ·· ·· ···· ·· ··· ·124 drive belt· ··························· ·· ·· ·· ···· ·· ·· ····· ·· ·· ·· ··· ·· ·125 cvt cover drain screw· ··············· · ··· ·· ·· ·· ··· ·· ·· ·· ··· ·· ·· ·· ··125 valve adjustment· · ·············...

  • Page 11

    - 10 - pay attention to your safety this section presents some of the most important information and recommendations to help you ride your utv safely. Please read these pages. This section also includes information about the location of safety labels on your utv. Important safety information your ut...

  • Page 12

    - 11 - vehicle! We also recommend wearing protective boots, gloves, and other protective gear. Off-road use only your utv is designed for off-road use only. The tires are not made for pavement, and the utv does not meet the specifications required for use on public roads. Take time to learn & practi...

  • Page 13

    - 12 - ride within your limits pushing limits is another major cause of utv accidents. Never attempt to ride beyond your personal abilities or faster than conditions warrant. Don’t drink and ride drinking and riding can also cause potentially fatal accidents. Do not operate this vehicle if you have ...

  • Page 14

    - 13 - guidelines for safe driving 1． reduce speed when approaching any turns, hills, or bends. Once you have fully turned, gradually increase speed. 2． be careful when passing any vehicle in front of you. 3． check the brakes each time you ride to ensure they have not been cut during off-road riding...

  • Page 15: Introduction

    - 14 - introduction this manual will provide you with a good basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please contact your dealer. ...

  • Page 16

    - 15 - important manual information failure to comply with the warnings contained in this manual can result in serious injury or death. Particularly important information is distinguished in this manual by the following notations: ! The safety alert symbol means attention! Become alert! Your safety ...

  • Page 17: Important Notice

    - 16 - important notice ● this vehicle is designed and manufactured for off-road use only. It is prohibited by the law to operate this vehicle on any public street, road, or highway. ● check the laws and regulations in your state before choosing where to operate this vehicle. It is illegal to operat...

  • Page 18: How To Identify Your Utv

    - 17 - how to identify your utv the main components of your vehicle are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of it being lost or stolen. These numbers are required by the authoriz...

  • Page 19

    - 18 - engine and vehicle identification number location typical 1. Ein (engine identification number on left side/under of the crankcase) 2. Vin (vehicle identification number on right side/under of the frame).

  • Page 20

    - 19 - location of the warning and specification labels.

  • Page 21

    - 20 - read and understand all labels on your vehicle. They contain important operating and safety information. If any of them become lost or faded, contact your authorized dealer to have them replaced. （1）.

  • Page 22

    - 21 - （2）（3）（4） （5）（6）.

  • Page 23

    - 22 - （7） （8） （9） （10） （11）.

  • Page 24

    - 23 - （13） （12） （15） （14） （17） （16）.

  • Page 25

    - 24 - （18） （19） （20） （21）（22）.

  • Page 26: Safety Information

    - 25 - safety information this off-highway utility vehicle handles differently from other vehicles including other utvs, atvs, dune buggies, go karts, or cars. Severe injury or death can result if you do not follow these instructions: ● read this manual and all labels carefully and follow all operat...

  • Page 27

    - 26 - ● never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. ● never attempt jumps or other stunts. ● inspect your vehicle before each use to be sure it is in safe operating co...

  • Page 28

    - 27 - could be injured if they are in the way of the steering wheel spokes. ● take extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions when driving the vehicle. ● never operate on excessively rough, slippery, or loose terrain until you have learned and...

  • Page 29

    - 28 - ● always check terrain carefully before going down hills. Go as slowly as possible. Never go down a hill at high speed. ● always check for obstacles before operating in a new area. ● never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Wet brakes...

  • Page 30: ! Warning

    - 29 - ! Warning potential hazard improper handling of gasoline. What can happen gasoline can catch fire and you could be burned. How to avoid the hazard always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on t...

  • Page 31: ! Warning

    -30- ! Warning potential hazard starting or running the engine in a closed area. What can happen exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. How to avoid the hazard always operate vehicle in an area with adequate ventilation..

  • Page 32

    - 31 - description and vehicle idntification 1. Headlights 10. Passenger seat 2. Front shock absorber assembly adjusting ring 11. Passenger seat belt 3. Brake fluid reservoir 12. Oil filter cartridge 4. Accelerator pedal 13. Steering wheel 5. Brake pedal 14. Mains switch 6. Driver seat 15. Battery 7...

  • Page 33

    - 32 - 17. Rear shock absorber assembly adjusting ring 20. Hazard warning lamp switch 18. Spark arrester 21. Switches 19. Tail/brake lights 22. 2wd-4wd switch 23. Indicators & display 24. Auxiliary dc jack note: the vehicle you have purchased may differ slightly from those shown in the figures of th...

  • Page 34: Control Functions

    - 33 - control functions key switch 1. Mains switch functions of the respective switch positions are as follows: d: all electrical circuits are supplied with power, the headlights and taillights come on when the light switch is on. S: all electrical circuits are switched off. The key can be removed ...

  • Page 35: Caution

    - 34 - caution do not operate the electric starter continuously for more than 5 seconds or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. Do not turn the key to the “d” position with the engine running or damage to the electric star...

  • Page 36: –Command Four-Wheel

    - 35 - on –command four-wheel drive and differential gear lock switches 1. On-command four-wheel-drive switch “2wd”/“4wd” 2. On-command differential gear lock switch “4wd”/“lock” this vehicle is equipped with an on-command four-wheel-drive switch “2wd”/“4wd”and a differential gear lock switch “4wd”/...

  • Page 37: Indicators & Display

    - 36 - indicators & display.

  • Page 38: Odometer

    - 37 - odometer when selected, the odometer registers total distance traveled in miles while the ignition is on a. To change the display from trip meter to odometer, press and release the odometer/trip meter select button. Functions switch: press the mode button. The modes of odo, trip a, trip b, hr...

  • Page 39

    - 38 - km/h & mph mode change press the mode button; choose either km/h or mph as needed. Other indicator lights coolant temperature indicator light “ ” it indicates the temperature of coolant, if the temperature is above 102f, stop engine immediately. Check coolant level and add if low. See authori...

  • Page 40

    - 39 - check engine indicator lamp“” after turning the ignition switch on, the lamp shall be on, and the lamp shall be off after starting the engine. If the lamp is on while the engine in on, it indicates that the system has an error. When some electric jet parts are reading faulty, check engine ind...

  • Page 41: Gas Pedal

    - 40 - gas pedal press the gas pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the gas pedal returns normally before starting the engine. 1. Accelerator pedal before starting the engine, check the gas pedal to be sure it is...

  • Page 42: Brake Pedal

    - 41 - brake pedal press the brake pedal to slow or stop the vehicle. 1. Brake pedal parking brake lever pull the parking lever up so that the unit can engage park brake. To release the brake, press button in the front end of parking lever, then push the parking lever down. Caution ● always pull up ...

  • Page 43: Drive Select Lever

    - 42 - not on parking o n parking drive select lever the drive select lever is used to shift your vehicle the l—h—n—r—p and reverse positions. Caution ● only start utv in park . ● stop vehicle fully before shifting to reverse..

  • Page 44: Fuel Tank Cap

    - 43 - fuel tank cap remove tank cap by turning it counterclockwise. 1. Fuel tank cap seats to remove a seat, pull its seat lock latch upward, lift the front of the seat, and then slide the seat forward and up. 1. Driver seat 2. Passenger seat 3. Seat lock latch (x2).

  • Page 45: Seat Belts

    - 44 - to install a seat, insert the fittings on the rear of the seat into the holders and push down on the seat at the front. ! Warning potential hazard a loose seat. What can happen the operator could lose control or the operator or passenger could fall if the seat is loose during operation. How t...

  • Page 46

    - 45 - to wear the seat belt properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. 2. Push the latch plate into the buckl...

  • Page 47: Glove Compartment

    - 46 - ! Warning potential hazard not wearing the seat belt. Wearing the seat belt improperly. What can happen there is increased risk of being killed or seriously injured in an accident. How to avoid the hazard always wear your seat belt when riding in the vehicle. Be sure the seat belt is close-fi...

  • Page 48: Cargo Bed

    - 47 - cargo bed 1. Cargo bed 2. Tailgate 3. Cargo hook (x4) opening and closing the tailgate 1. Tailgate 2. Latch (x2) to open unhook the latches then lower the tailgate. To close place the tailgate in the original position then hook the latches..

  • Page 49: Lifting And Lowering The

    - 48 - lifting and lowering the cargo bed 1. Cargo bed release lever to lift push down the cargo bed release lever on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops. To lower lower the cargo bed slowly to its original position and be sure it is locked int...

  • Page 50

    - 49 - ! Warning potential hazard overloading the cargo bed. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated maximum load limit for this cargo bed. Cargo should be properly distributed and securely attached. Red...

  • Page 51: Trailer Hitch Bracket

    - 50 - trailer hitch bracket this vehicle is equipped with a 5cm (2in) receiver bracket for a standard trailer hitch. Trailer towing equipment can be obtained at an authorized dealer. 1. Trailer hitch bracket are you ready to drive before each drive, you need to make sure you and your utv are both r...

  • Page 52

    - 51 - when you drive. The following suggestions will help you choose the proper driving gear. Helmets and eye protection your helmet is your most important piece of driving gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. An o...

  • Page 53

    - 52 - ● sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs. ● off-road motorcycle gloves to help protect your hands. ● driving pants with knee and hip pads, a driving jersey with padded elbows, chest/shoulder protector. Drive training developing your driving skills i...

  • Page 54

    - 53 - under 16 years of age be permitted on this utv without adult supervision. ! Warning a child driving a utv that is not recommended for his/her age could lose control and result in severe injury or death. A child under 16 years old must have adult supervision when operating this utv. No alcohol...

  • Page 55

    - 54 - is your vehicle ready to drive it is important to inspect your utv before each drive. A pre-drive is a must to ensure there are no problems and to help prevent any collisions or harm to you are any bystanders. If your utv has overturned or has been involved in a collision, do not drive it unt...

  • Page 56

    - 55 - ● fuel check the level and add fuel if needed. Make sure the fuel cap is securely fastened. Check for leaks. ● tires use a gauge to check the tire pressure. Adjust if needed. Also look for signs of damages or excessive wear. ● nut &bolts check the wheels to see that the axle nuts are tightene...

  • Page 57

    - 56 - ● clutch pedal check the free play of the clutch pedal and adjust if needed. Press the clutch cable to make sure it moves smoothly without sticking and snaps back automatically when it is released. ● brakes press the brake pedal several times, check for proper brake pedal free play. Make sure...

  • Page 58: Safe Driving Precautions

    - 57 - safe driving precautions off-road use only your utv and its tires are designed and manufactured for off-road use only. Do not drive on pavement. Driving on pavement can affect handling and control. ! Warning operating this utv on paved surfaces may seriously affect handling and control of the...

  • Page 59

    - 58 - ! Warning operating this utv on paved surfaces may seriously affect handling and control of the utv, and may cause the vehicle to go out of control. Never operate the utv on any paved surfaces, including sidewalks. Keep hands and feet on controls always keep both hands on the steering wheel a...

  • Page 60

    - 59 - ! Warning operating this utv at excessive speeds increases your changes of losing control of the utv, which can result in an accident. Always drive at a speed that is proper for your utv, the terrain, visibility, other operating conditions, and your experience. Take pre-caution on unfamiliar ...

  • Page 61: Parking Adjustment

    - 60 - ! Warning failure to take extra pre-caution when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, or overturned vehicle. Do not operate on excessively rough, slippery or loose terrain until you have l...

  • Page 62: Gear Shift Adjustment

    - 61 - on parking ● pull the park brake lever up to engage the parking brake. ● to release the unit, press button on front end of parking lever then push the parking lever to the bottom. ● adjust the parking cable if necessary. Gear shift adjustment before operating the vehicle, check the shift leve...

  • Page 63

    - 62 - break-in the first month is most important in the life of your vehicle. Proper operation during this break-in period will help ensure maximum life and performance from your new vehicle. The following guidelines explain proper break-in procedures. 1、 after the engine starts, the engine should ...

  • Page 64: Auxiliary Dc Jack

    - 63 - auxiliary dc jack the auxiliary dc jack is located at the right side of the front panel. This jack can be used for suitable portable players. Only use the dc jack while engine is running. 1. Auxiliary dc jack cable 1. Set the light switch to “off”. 2. Start the engine. 3. Open the auxiliary d...

  • Page 65: Pre-Operation Checks

    - 64 - caution: ● do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. ●if accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may become dif...

  • Page 66: Front And Rear Brakes

    - 65 - front and rear brakes brake fluid leakage check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir. Apply the brakes firmly for one minute. If there is any leakage, have the vehicle inspected by an authorized dealer. Brake operation test the brakes at slo...

  • Page 67: Fuel

    - 66 - fuel make sure there is sufficient gasoline in the tank. Caution: use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves, piston rings, and as well as damage to the exhaust system. Gasoline type there are two types of gasol...

  • Page 68: Accelerator Pedal

    - 67 - ! Warning potential hazard improper care when refueling. What can happen fuel can spill, which can cause a fire and severe injury. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. How to avoid the hazard do not overfil...

  • Page 69: Steering

    - 68 - steering park on level ground. Turn the steering wheel right and left. Check for excessive free play, abnormal noises, or a rough feeling. Have a dealer repair if necessary for proper operation. Fittings and fasteners always check the tightness of chassis fittings and fasteners before a ride....

  • Page 70

    - 69 - improper or uneven tire pressure, may cause loss of control increasing your risk of accident. How to avoid the hazard 1. The tires listed below have been approved by motor manufacturing corporation of america for this model. Other tire combinations are not recommended. 2. The tires should be ...

  • Page 71

    - 70 - note: the tire pressure gauge is not included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Set pressure with tires cold. Set tire pressures to the following specifications...

  • Page 72: Operation

    - 71 - tire wear limit when the tire groove decreases to 6 mm (0.24 in) due to wear, replace the tire. A. Tire wear limit operation ! Warning potential hazard operating vehicle without being familiar with all controls. What can happen loss of control, which could cause an accident or injury. How to ...

  • Page 73: Jump-Starting

    - 72 - jump-starting jump-starting the vehicle should be avoided. The battery should be removed and charged instead. However, if the vehicle must be jump-started, proceed as follows: 1. Turn the key to “off”. 2. Open the hood. Remove the battery compartment cover. 3. Using a charged 12v battery, con...

  • Page 74: ! Warning

    - 73 - ! Warning do not connect the negative lead of the jumper cable to the negative terminal of the battery in the vehicle. ● be especially careful not to touch the positive lead of the jumper cable to the negative lead or not to reverse the polarity of the jumper cables when connecting to the bat...

  • Page 75

    - 74 - shifting: neutral to reverse 1. Stop the vehicle. Keep your foot off the gas pedal. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. 4. Check behind for any people or obstacles, and then release the brake pedal. 5...

  • Page 76: Engine Break-In

    - 75 - how to avoid the hazard when you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, accelerate slowly. Engine break-in there is never a more important period in the life of your vehicle than the period between zero and 20 hours. For this rea...

  • Page 77

    - 76 - lower r/min so the engine can recover from the temporary build up of heat. If any abnormality is noticed during this period, consult an authorized dealer. 0-10 hours: avoid continuous operation above half throttle. Allow a cooling period of five to ten minutes after every hour of operation. V...

  • Page 78: Parking On A Slope

    - 77 - parking on a slope ! Warning potential hazard parking on a hill or other incline. What can happen the vehicle could roll out of control, increasing the chance of an accident. How to avoid the hazard avoid parking on hills or other inclines. If you must park on an incline, apply the parking br...

  • Page 79: Accessories And Loading

    - 78 - note: like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all four wheels, shift to 4wd before stopping the engine. Accessories and loading accessories accessories can affect the handling and control of your vehicle. Keep th...

  • Page 80: Loading

    - 79 - ability to turn the steering wheel or one that limits your view. ● use extra caution when driving a vehicle with accessories. The vehicle may handle differently than it does without accessories. Loading cargo or a trailer can change the stability and handling of a vehicle. You must practice g...

  • Page 81

    - 80 - make sure cargo in the trailer cannot move around. A shifting load can cause an accident. ● make sure the load does not interfere with controls or your ability to see where you are going. ● drive more slowly than you would without a load. The more weight you carry, the slower you should go. A...

  • Page 82

    - 81 - driving your vehicle getting to know your vehicle this off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this owner’s manual completely and understand the operation of t...

  • Page 83

    - 82 - ! Warning potential hazard carrying a passenger in the cargo bed. What can happen the passenger could fall or be struck by objects in the cargo bed. How to avoid the hazard never carry a passenger in the cargo bed. The cargo bed is designed to carry cargo only. ! Warning potential hazard over...

  • Page 84

    - 83 - the driver and passenger must always wear a seat belt and an approved motorcycle helmet, eye protection, protective clothing (boots, long pants, long-sleeved shirt, goggles). Keep your hands and feet inside the vehicle at all times. ! Warning potential hazard operating this vehicle without we...

  • Page 85

    - 84 - turning your vehicle whether you are on normal or rough terrain, it is possible for the vehicle to roll over or go out of control if you attempt sharp, high-speed turns. Do not attempt to turn around or make abrupt maneuvers on slopes. Position your hands on the steering wheel so that your th...

  • Page 86: Braking

    - 85 - braking braking ability is affected by the type of terrain. In most cases, gradual application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces. Going uphill do not ...

  • Page 87

    - 86 - choose carefully which hills you attempt to climb. Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you. ! Warning potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hil...

  • Page 88

    - 87 - going downhill check the terrain carefully before going down a hill. When possible, choose a path that lets you drive your vehicle straight downhill. Avoid sharp angles that could allow the vehicle to roll over. Carefully choose your path and drive no faster than you will be able to react to ...

  • Page 89: Crossing Through Shallow

    - 88 - on most slopes, you may use engine braking to help you go downhill slowly. Go as slowly as possible. If you start to go too fast, gently apply brakes. Sudden application of the brakes could cause the vehicle to start sliding. If you begin to slide or skid, try to steer in the direction the ve...

  • Page 90

    - 89 - ! Warning potential hazard operating this vehicle through deep or fast-flowing water. What can happen loss of control, which could result in an accident or overturn, increasing the risk of drowning. How to avoid the hazard never operate this vehicle in fast flowing water or in water deeper th...

  • Page 91

    - 90 - ! Warning potential hazard failure to be cautious when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. This could cause the vehicle to go out of control. How to avoid the hazard go slowly and be extra...

  • Page 92

    - 91 - encountering obstacles on the trail if you cannot go around an obstacle such as a fallen tree trunk or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach and the exit. If you believe you can conti...

  • Page 93: Periodic Maintenance

    - 92 - periodic maintenance and adjustment periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the operator for vehicle inspection. Adjustment and lubrication is explained in the following pages. ! War...

  • Page 95

    - 94 - periodic maintenance/lubrication note: ● for vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● for vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance intervals. However, keep in mind that if the vehicle isn...

  • Page 96

    - 95 - item routine whichever comes first → intial every month 1 3 6 6 12 km (mi) 320 (200) 1,200 (750) 2,400 (1,500) 2,400 (1,500) 4,800 (3,000) hours 20 75 150 150 300 front brake* ● check operation/brake pad wear/fluid leakage. ● correct if necessary. Replace pads if worn to the limit. ○ ○ ○ ○ ○ ...

  • Page 97: Hood

    - 96 - hood to open unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Latch (x2) 1. Hood to close lower the hood slowly to its original position, and then hook the hood latches. Secure projections ① on the underside of the hood into slots ② on the back of.

  • Page 98: Console

    - 97 - the instrument panel. Secure slots ③ on the side of the hood around projections ④ on the frame. Caution: ● make sure that all cables and wires are in place when closing the hood. ● do not drive the vehicle with the hood open, unlatched, or removed. 1. Projection (x2) 2. Slot (x2) 3. Slot (x2)...

  • Page 99: Changing Oil

    - 98 - gear case oil changing oil change the oil with the gear case at normal operating temperature to assure complete and rapid draining. 1. Park the utv on level ground. 2. Place an oil pan under the oil drain plug (1). 3. Remove the oil filler cap (2) and the drain plug. (1)oil drain plug (2)oil ...

  • Page 100: Pivot Lubrication

    - 99 - rear knuckle upper and lower pivot lubrication lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: lithium-soap-based grease steering shaft lubrication lubricate the pivot points. Recommended lubricant: lithium-soap-based grease (all purpose grease).

  • Page 101: Wheel Removal

    - 100 - wheel removal 1. Loosen wheel nuts. 2. Elevate the vehicle. 3. Remove nuts from the wheel. 4. Remove the wheel. 1. Nut (x4) wheel installation 1. Install the wheel and nuts. Note: ● the arrow mark on the tire must point in the toward the direction the wheel turns. ● tapered nuts are used for...

  • Page 102: Battery

    - 101 - 1. Arrow mark 1. Tapered nut 2. Lower the vehicle so that the wheel is on the ground. 3.Tighten the wheel nuts to the specified torque. Wheel nut to rear: torque: front & rear: 64 nm (6.4 m.Kgf, 47 ft.Lbf) battery this vehicle is equipped with a sealed-type battery. It is not necessary to ch...

  • Page 103: Battery Maintenance

    - 102 - burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. How to avoid the hazard avoid contact with skin, eyes or clothing. Always shield eyes when working near batteries. Keep out of reach of children. Antidote: external: flush with water. Internal: drink large...

  • Page 104: ! Warning

    - 103 - ! Warning do not connect the negative lead of the jumper cable to the negative terminal of the battery in the vehicle. ● be especially careful not to: ● touch the positive lead of the jumper cable to the negative lead. ● reverse the polarity of the jumper cables when connecting to the batter...

  • Page 105: Recommended Fuses

    - 104 - located under the hood. If a fuse is blown, turn off the key switch and install a new fuse of the specified amp. If a fuse is blown, replace it as follows. 1. Remove the fuse box compartment cover by lifting up on the lid. 2. Turn the key to “off” and turn off the electrical circuit in quest...

  • Page 106: Note:

    - 105 - note: replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. Tail/brake light bulb replacement if a tail/brake light bulb burns out, replace it as follows: 1. Remove panel a (for left tail/brake bulb replacement) or panel b (for ri...

  • Page 107

    - 106 - 1、quick fastener (x8) 2、bolt (x2) 3、panel b 2. Push the defective bulb in and turn it counter-clockwise to remove it from the bulb holder. 3. Push the new bulb in and turn it clockwise to install in the bulb holder. 4. Install the bulb holder together with the bulb by turning it clockwise. 5...

  • Page 108: Troubleshooting

    - 107 - troubleshooting although vehicles receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. See the troubleshooting chart for more information. If your ...

  • Page 109: Troubleshooting Charts

    - 108 - 1.Fuel check if there is fuel in the fuel tank. 2.Compression use the electric starter to see if there is compression 3.Ignition remove the spark plug and check the electrodes. 4. Battery use the electric starter there is fuel. No fuel. Remove the fuel hose from the fuel pump. Check the fuel...

  • Page 110: Engine Overheating

    - 109 - engine overheating ! Warning potential hazard removing the radiator cap when the engine and radiator are still hot. What can happen you can be burned by hot fluid and steam blown out under pressure. How to avoid the hazard wait for the engine to cool before removing the radiator cap. Always ...

  • Page 111: Note:

    - 110 - wait until the engine has cooled. Check the coolant level in the coolant reserver and/or radiator. Level is ok level is low, check the cooling system for leakage. Wait until the engine has cooled. Wait until the engine has cooled. Restart the engine. If the engine overheats afain, ask an dea...

  • Page 112: Cleaning And

    - 111 - cleaning and storage cleaning frequent, thorough cleaning of your vehicle will not only enhance its appearance, but also improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent water en...

  • Page 113

    - 112 - coin-operated car washers. 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent- type soap. An old toothbrush may be handy for hard-to-reach places. 5. Rinse the vehicle off immediately with clean water and dry all surfaces with a clean t...

  • Page 114: Storage

    - 113 - the brakes several times at slow speeds to let friction dry out the linings. Storage long-term storage (60 days or more) of your vehicle will require preventive procedures to guard against deterioration. After thoroughly cleaning the vehicle, prepare for storage as follows: 1. Fill the fuel ...

  • Page 115

    - 114 - 3. Remove the spark plug and pour about one tablespoon of sae 10w30 or 20w40 motor oil in the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 4. Lubricate all control cables. 5. Raise the frame so that all wheels are off the g...

  • Page 116: Noise Regulation

    116 noise regulation tampering with noise control system prohibited: federal law prohibits the following acts: ⑴ the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for ...

  • Page 117: Engine

    117 engine engine oil recommended oil use 4-stroke mineral-based engine oil that meets or exceeds the requirements for api service classification sm, sl or sj. Always check the api service label certification on the oil container; it must contain at least one of the above standards. Oil viscosity sa...

  • Page 118: Oil Level

    118 oil level caution: check level frequently and refill if necessary. Do not overfill. Operating the engine with an improper level may severely damage engine. Wipe off any spillage. With vehicle on a level surface and engine cold, not running, check the oil level as follows: 1. Unscrew dipstick the...

  • Page 119

    119 typical 1. Full 2. Add 3. Operating range 3. Remove and check oil level. It should be near or equal to the upper mark. To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of recommended oil and recheck oil level. Repeat the above procedure...

  • Page 120

    120 the engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug or the filter cover if the engine is hot. Wait until engine oil is warm. Ensure vehicle is on a level surface. Remove dipstick. Clean the oil drain plug area. Place a drain pan under the oil dr...

  • Page 121: Engine Coolant

    121 necessary . 1. Oil filter 2. O-ring 3. Oil filter cover screw oil filter cover in place. Wipe out any oil spillage on engine. Change gasket on oil drain plug. Clean gasket area on engine and oil drain plug then reinstall plug. Refill engine at proper level with the recommended oil. Refer to spec...

  • Page 122: Coolant Replacement

    122 remove access panel. 1. Coolant reservoir with vehicle on a level surface, liquid should be between min and max marked on the coolant reservoir. Note: when checking level at temperature lower than 20 ℃,it may be slightly lower than min mark. Add coolant up to max mark if required. Use a funnel t...

  • Page 123

    123 unscrew the coolant drain plug and drain the coolant into a suitable container. 1. Coolant drain plug note: do not unscrew the coolant drain plug completely. Unscrew the bleeding screw on the top of the thermostat housing. Drain the system completely and reinstall the coolant drain plug. Pinch h...

  • Page 124: Air Filter

    124 and refill if necessary. Run engine at an idle with the radiator cap off. Slowly add coolant if necessary. When the engine reaches normal operating temperature, press the throttle level two or three times; then add coolant if required. Install radiator cap. Inspect all connections for leaks and ...

  • Page 125: Drive Belt

    125 reverse order of their removal. Drive belt see an authorized odes dealer to check the width and the condition of drive belt. Cvt cover drain screw any time you suspect that water has entered the cvt cover, drain the cvt housing by removing the drain screw. Valve adjustment see an authorized odes...

  • Page 126

    126 place transmission on park position. Remove the cleanout plug of the muffler. Block the end of the muffler with a shop rag and start the engine. Momentarily increase engine rpm several times to purge accumulated carbon out of the muffler. Stop engine and allow muffler to cool. Reinstall the clea...

  • Page 127: Gearbox Oil

    127 to check the performance of the cooling system. Gearbox oil recommended oil use xp-s chain case oil or an equivalent. Caution: do not use other types of oil when servicing. Do not mix with other types of oil. Gearbox oil level caution: check level and refill if necessary. Do not overfill. Operat...

  • Page 128

    128 oil only, when servicing. Do not mix with other types of oil. The oil should be level with the bottom of the oil level hole. Refill as required through the breathe pipe, until gearbox oil level flows through oil level hole. 1. Breathe pipe reinstall oil level plug..

  • Page 130: Maintenance Chart

    129 maintenance chart maintenance is very important. If you are not familiar with safe service practices and adjustment procedures, see your authorized dealer. Periodic maintenance chart a:adjust initial inspection 10 hours or 300 km or 300 km c:clean (the initial maintenance is very important and m...

  • Page 131

    130 engine engine oil level (2) every ride customer (2) pre-ride inspection item. (3) every 100 hours, check coolant strength (4) more often under severe use such as dusty areas, sand, snow, wet or muddy conditions. Engine oil and filter r r customer valve adjustment i. A i.A dealer engine mount fas...

  • Page 132

    131 engine management system a:adjust initial inspection 10 hours or 300 km or 300 km c:clean (the initial maintenance is very important and must not to be neglected) i:inspect 25 hours or 750 km l:lubricat e 50 hours or 1500 km r:replace 100 hours or 3000 km or 1 year 200 hours or 6000 km or 2 year...

  • Page 133

    132 brakes brake fluid (front and rear)(2) i i r customer / dealer (2) pre-ride inspection item. (4) more often under severe use such as dusty areas, sand, snow, wet or muddy conditions. Brake pads i(4) customer brake system (discs, hoses, etc.) i customer body /frame engine compartment i,c i,c cust...

  • Page 134: Specifications

    133 specifications model utv800 dimensions overall length 2850mm overall width 1610mm overall height 1880mm seat height 850mm wheelbase 1900mm ground clearance 285mm basic weight with oil and full fuel tank 550kg final gear case oil type wet tank lubrication, oil filters can be changed quantity 2.2 ...

  • Page 135

    134 model utv800 chassis frame type steel tube frame caster angle 5.0 ° trail 26.0mm（1.02in） tire type tubeless size front 25×8 – 12 size rear 25×10 – 12 brakes system front and rear unified type front dual disc brake type rear single disc brake operation foot operation suspension front suspension d...

  • Page 136

    135 model utv800 engine model 2v91 type two-cylinder, overhead cam (sohc), water cooling, cylinder diameter 91 mm piston stroke 61.5 mm compression ratio 10.3：1 displacement 7.97 l maximum torque 73n.M/5000 rpm idle speed 1250rpm.